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RYNO WORX RY30MK-PRO-V2 User manual

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Operator's Manual
Model: RY30MK-PRO-V2
MPN: RA-MLT-0008
30 Gallon Direct Fire Melter Kettle
Dual Burner Model with Independently Controlled Flame-Out Valves
U.S. Patent No. 9,739,021
Facebook Messenger
support@rynoworx.com
WhatsApp Messaging
519-404-9775
Website Chat
rynoworx.com/support
Email
support@rynoworx.com
Phone
855-382-9611
Warning
⚠A flame out valve bypass (RC-CAP-0008) has been provided with this product (shown below).
⚠This cap can be used to temporarily bypass the flameout valve and keep the burner running in the event of a
thermocouple failure. It is designed for emergency use only and should be removed immediately upon work
completion.
⚠***USE OF THIS BYPASS IS AT YOUR OWN RISK***
⚠***DO NOT LEAVE THE EQUIPMENT UNATTENDED WHILE BYPASS INSTALLED***
⚠Read all instructions and warnings in this manual before attempting to operate this equipment.
⚠This equipment is designed for outdoor use only.
⚠Be sure to always wear personal protective equipment when operating this equipment.
⚠Improper assembly may be dangerous. Please follow the assembly instructions in this manual. Make sure all parts are
assembled and hardware is fully tightened before using. Make sure that there are no leaks in the liquid propane cylinder
connection or lines.
⚠Do not operate the equipment if a gas leak is present. (check for leaks and connections with every use)
⚠Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the equipment is in use.
⚠A dented or rusty liquid propane tank may be hazardous and should be checked by your liquid propane supplier. Do
not use a liquid propane tank with a damaged valve.
⚠Ensure that your propane cylinder is within its expiry date for your local jurisdiction. If the tank has expired it must be
properly requalified to continue using.
⚠Ensure that your propane cylinder is within its expiry date for your local jurisdiction. The manufacturing date is
stamped on the collar of the tank. If the tank has expired it must be properly requalified.
⚠Do not store spare liquid propane cylinders within 10 feet (3m) of this equipment.
⚠Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this equipment.
⚠Before servicing, make sure the unit is fully cooled and the liquid propane cylinder is disconnected.
⚠Only genuine RynoWorx replacement parts should be used for any replacements or repairs. Do not attempt to modify
or alter this product in any way.
⚠Do not attempt to make any repairs to gas carrying, gas burning, igniter components or structural components. Your
actions, if you fail to follow this warning, may cause a fire, an explosion, or structural failure resulting in serious personal
injury or death as well as damage to property.
⚠This equipment should only be used with "Direct Fire" hot melt crack sealant.
⚠Failure to follow these instructions could result in fire or explosion which could cause property damage, personal
injury or death.
No P/N
Qty
Description
1 RA-VLV-0003 12" NPT Molasses Valve Assembly
2 RC-FAB-0103 430MK Removable Body Handle
3 RC-PIN-0011 4Hairpin Cotter Pin - 30MK Kettle Body Handles
4 RC-GCM-0067 1Thermometer - 16.5" Probe - Shock Proof Liquid Filled
5 RC-FAB-0010 1Thermometer Guard Bracket
6 RC-FAB-0101 1Melter Lid Support Slider
7 RC-FAB-0086 1Agitation Sweep Bar - RY30MK-PRO-V1
8 RC-GCM-0049 1Propane Tank Y Splitter / Adaptor
9 RA-BRN-0010 2Burner Tray Complete Assembly - 5 psi Kettle Burner
10 RC-PIN-0008 23/8" x 1-3/8" Lock Pin with Retainer
11 RC-GSK-0026 2SBR Rubber Push-In Grommet for 1/2" ID and 3/32"
P/N: Model Rev:
RA-MLT-0008 RY30MK-Pro-V2 1
Description:
RY30MK-Pro Crack Fill Melter Kettle - Version 2
10
9
8
7
6
5
4
3
2
1
11
No
P/N
Qty
Description
1
RA-BRN-0005
1
Cast Iron Burner Assembly - 11.5
2
RC-FIT-0080
1
Brass Fitting - 1 mm Orifice - 1/4 NPT M-F
3
RC-FIT-0081
1
Brass Fitting - 90
°
1/4 NPT M-M - 42.75 mm
4
RC-FIT-0083
1
Brass Fitting - 90
°
1/4 NPT F-F
P/N:
Rev:
RA-BRN-0007
1
Description:
Cast Iron Burner - 11.5 with Fittings (1/4 NPT)
4
3
2
1
No
P/N
Qty
Description
1
RC-FAB-0165
1
Burner Tray MK- P - Tray
2
RC-FAB-0166
1
Burner Tray MK- P - Door
3
RK-FAS-0085
1
Fastener Kit - Burner Tray Door - Kettle
4
RA-BRN-0007
1
Cast Iron Burner - 11.5" with Fittings (1/4" NPT)
5
RC-TPL-0002
1
Thermocouple - Pro - 54 cm wires
6
RA-BAS-0075
1
Igniter Sub-Assembly - Kettle (37 cm wire)
7
RC- DW-0042
4
Pan ead Phillips - M5x0.8 mm x 20 mm Long
8
RA-VLV-0019
1
Flame Out Valve Assembly - CSA - 30 psi w Flare Fittings
9
RC-REG-0003
1
5 Psi Adjustable Regulator - 200 cm ose with 3/8" Flare Fitting
10
RC-FAB-0141
1
Igniter Bracket - MA-V4
11
RA-GCM-0005
1
Electronic Igniter Switch Assembly
12
RC- DW-0036
2
M5 x 0.8 mm Thread, 10 mm - ZP
13
RC-GSK-0026
1
SBR Rubber Push-In Grommet for 1/2" ID and 3/32"
14
RC-PIN-0008
1
3/8" x 1-3/8" Lock Pin with Retainer
P/N:
Rev:
RA-BRN-0010
1
Description:
Burner Tray Complete Assembly - 5 psi Kettle Burner
12
11
10
9
8
7
6
5
4
3
2
1
14
13
No
P/N
Qty
Description
1
RC-FAB-0167
1
Burner Tray MK- P - Igniter Mount
2
RC-IGN-0002
1
Igniter Electrode Probe with Wires - Pro (37 cm)
3
RC- DW-0036
2
M5 x 0.8 mm Thread, 10 mm - ZP
P/N:
Rev:
RA-BAS-0075
1
Description:
Igniter Sub-Assembly - Kettle (37 cm wire)
3
2
1
3
6
•Introduction
Forward
Thank you very much for purchasing Ryno Worx crack maintenance equipment. We pride ourselves in being different from
other equipment manufacturers with a relentless focus on innovation, simplicity, and quality.
This melter was designed to be used with ‘Direct Fire’ crack sealants only. Please be sure to purchase the correct material
to ensure safe and effective operation.
Within this document are complete instructions for how to assemble, use, and care for your equipment. Please make
sure you read and follow all instructions provided.
Within this document you will find the following resources:
•Assembly Instructions –These instructions will assist you in assembling and preparing your melter for first time
use.
•Operation Guide –This guide will explain the functions and controls of the melter and how to use them.
•Maintenance Guide –This guide will provide you with suggested maintenance tips and techniques to ensure
proper function and optimal performance.
•Troubleshooting Guide –This guide will provide you with the most commonly reported problems, possible causes,
and known solutions.
7
•Assembly Instructions
1) Install Thermometer and Thermometer Guard
2) Thread the Molasses Valve into the Collar
Provided
Fastener
Kit
Use a pipe wrench to
tighten the valve so that
the spout is facing down
Use a wrench to turn
the nut at the base of
the thermometer, do
not turn the
thermometer by the
dial as excessive force
on the thermometer
dial can cause damage
8
3) Install the AA Battery into the Igniter
4) Install the Burner Trays
⚠Make sure the burner trays are secured with the PTO pin at all times, especially during transportation and operation.
Insert the Burner Tray into the
Kettle and Make sure it Seats
Properly in the Tracks. Secure
with provided PTO Pin.
Unscrew the Igniter
Button and Insert a AA
Battery (Positive Side
Facing Out). Then screw
the button back on