SAC 5000 Series User manual
QUALITY PEOPLE, QUALITY PRODUCTS
Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250
PH: (712-722-1488) • Toll Free: 1-866-722-1488
www.siouxautomation.com
ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS
READ COMPLETE MANUAL CAREFULLY
BEFORE ATTEMPTING OPERATION
11/14/08
DM600007
OPERATORS MANUAL
5000 SERIES
MANURE SPREADER
Page 2
NOTES
Page 3
Table of Contents
General Information ................................................................................................................................................ 4
Model and Serial Number Identification...................................................................................................................4
Safety, Signal Words............................................................................................................................................... 5
Equipment Safety Guidelines.................................................................................................................................. 6
Lighting and Marking............................................................................................................................................... 6
Safety Sign Care..................................................................................................................................................... 6
Tire Safety............................................................................................................................................................... 7
Before Operation..................................................................................................................................................... 7
During Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................8-9
Following Operation ................................................................................................................................................ 9
Highway and Transport Operations ......................................................................................................................9-10
Performing Maintenance........................................................................................................................................ 10
Bolt Torque ............................................................................................................................................................. 11
Inspect and Adjust.................................................................................................................................................. 12
Electronic Scales ................................................................................................................................................... 12
Model Specifications .............................................................................................................................................. 13
Lubrication ............................................................................................................................................................. 14
Decal Locations ..................................................................................................................................................... 15
Spreader Run-In .................................................................................................................................................... 16
PTO Driveline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................... 17
Loading .................................................................................................................................................................. 17
Spreader Operation ............................................................................................................................................... 17
Cold Weather Precautions......................................................................................................................................18
Inspect and Adjust.................................................................................................................................................. 18
Beater Kick-Out Option.......................................................................................................................................... 19
5220 Base Assembly ...........................................................................................................................................20-21
5220 Final Assembly............................................................................................................................................22-23
5200 Base Assembly ...........................................................................................................................................24-25
5200 Final Assembly............................................................................................................................................26-27
5180 Base Assembly ...........................................................................................................................................28-29
5180 Final Assembly............................................................................................................................................30-31
5180 Economy Final Assembly .......................................................................................................................... .32-33
5160 Base Assembly .......................................................................................................................................... .34-35
5160 Final Assembly ............................................................................................................................................36-37
5160 Economy Final Assembly ...........................................................................................................................38-39
Vertical Beater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 40
5200 & 5220 Silage Kits (no sides)........................................................................................................................ 41
5200 & 5220 Silage Kits......................................................................................................................................... 42
DM900022 Hydraulic Breakdown .......................................................................................................................... 43
DM900023 Hydraulic Breakdown .......................................................................................................................... 44
DM900026 Hydraulic Breakdown .......................................................................................................................... 45
DM900053 Hydraulic Breakdown .......................................................................................................................... 46
DM900093 Hydraulic Breakdown .......................................................................................................................... 47
DM900094 Hydraulic Breakdown ...........................................................................................................................48
DM900109 Hydraulic Breakdown ...........................................................................................................................49
DM900117 Hydraulic Breakdown .......................................................................................................................... 50
DM900118 Hydraulic Breakdown .......................................................................................................................... 51
DM800030 PTO Clutch ......................................................................................................................................... 52
Drive Options ........................................................................................................................................................ 53
Electronic Switchbox ............................................................................................................................................. 54
Electronic Wiring Kit & Control Box Wiring Harness ............................................................................................. 55
Spreader Lighting Kit ............................................................................................................................................ 56
Light Kit Schematics ............................................................................................................................................. 57
Scale Kits ............................................................................................................................................................ 58-60
Jack Assembly & 10 Bolt Hub.................................................................................................................................61
Bogie Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..............................62-70
Warranty................................................................................................................................................................. 71
Page 4
-Never overload spreader. Rating of truck or rating of tires, whichever is less.
-Ensure that anybody present is clear before applying power to any machinery used in
conjunction with the spreader or when moving the spreader.
-Never allow anyone in, near, or on the spreader or the discharge area during loading,
transporting, or unloading of manure.
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5)
(3 radial-line head markings) hex head bolts are used
throughout assembly of this piece of equipment.
2. Whenever terms “LEFT” and “RIGHT” are used in this
manual it means from a position behind spreader and
facing forward.
3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO. and
DESCRIPTION.
4. Read assembly instructions carefully. Study
assembly procedures and all illustrations before you begin
assembly. Note which parts are used in each step. This
unit must be assembled in proper sequence or complica-
tions will result.
WARNING: TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING
INSTRUCTIONS:
Thank you for purchasing a Sioux Automation 5000 Series Dry Manure Spreader. We feel you have made
a wise choice and hope you are completely satisfied with your new piece of equipment. Your new 5000
Series Manure Spreader is a durable, efficient and easy to use unit. Proper care and use will result in many years of
service.
INTRODUCTION
MODEL AND SERIAL NUMBER IDENTIFICATION
Your model and serial numbers can be located on the front left hand side of the spreader. Please copy this information and
write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary.
Page 5
SAFETY, SIGNAL WORDS
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR
PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN INJURY OR DEATH!
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS
Note: Use of following signal words: DANGER, WARNING,
and CAUTION with safety messages. Appropriate signal word
for each has been selected using following guidelines:
DANGER:
Indicates an imminently hazardous situation that, if not
avoided, will result in serious injury or death. This signal
word is to be limited to most extreme situations typically for
machine components which, for functional purposes, cannot
be guarded.
WARNING:
Indicates a potentially hazardous situation that, if not avoided,
could result in serious injury or death, and includes hazards
that are exposed when guards are removed. It may also be
used to alert against unsafe practices.
CAUTION:
Indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury. It may also be used
to alert against unsafe practices.
If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact
your dealer or Sioux Automation Center Inc., 877 1st Ave NW, Sioux Center, IA 51250, ph: (712) 722-1488 or
Toll Free: 1-866-722-1488, Fax: (712) 722-1487 http://www.siouxautomation.com
Page 6
SAFETY...YOU CAN LIVE WITH IT
EQUIPMENT SAFETY GUIDELINES
Every year many accidents occur which could have been avoided by a few seconds of thought and a more
careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following
precautions in this section. To avoid personal injury, study the following precautions and insist those working
with you, and you yourself, follow them.
In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield
removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield
removal becomes necessary for repairs, replace shield prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location
of such decals is indicated in this manual. The part numbers for the decals are located in the lower right hand
corner of the decal, and listed in this manual on the following pages.
Do not attempt to operate this equipment under the influence of alcohol or drugs.
Review safety instructions with all users annually.
Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE
THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY
PRECAUTIONS AND HOW IT WORKS.
Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all
safety signs and practice the instructions on them.
Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON’T
TRY IT.
LIGHTING AND MARKING
It is the responsibility of customer to know lighting and marking requirements of local highway authorities and
to install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at
night or during periods of limited visibility. Lighting kits are available from your dealer or from manufacturer.
SAFETY SIGN CARE
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replaced parts that displayed safety signs should also display current safety signs.
• Safety signs are available from your distributor, dealer parts department, or factory.
How to install safety signs:
• Be sure that installation area is clean and dry.
• Decide on exact position before you remove backing paper.
• Remove smallest portion of split backing paper.
• Align decal over specified area and carefully press small portion with exposed sticky backing in place.
• Slowly peel back remaining paper and carefully smooth remaining portion of decal into place.
• Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.
Page 7
TIRE SAFETY
• Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may
result in a serious injury or death.
• Do not attempt to mount a tire unless you have proper equipment and experience to do the job.
• Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to
service and/or mount tires.
• Always order and install tires and wheels with appropriate type and load capacity to meet or exceed
anticipated weight to be placed on the equipment.
REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this
manual or function you do not understand, contact your local authorized dealer or manufacturer.
BEFORE OPERATION:
• Carefully study and understand this manual.
• Do not wear loose-fitting clothing which may catch in moving parts.
• Always wear protective clothing and substantial shoes.
• It is recommended that suitable hearing and eye protection be worn.
• Operator may come in contact with certain materials which may require specific safety equipment relative to
handling of such materials.
• Keep wheel and lug nuts tightened to specified torque.
• Assure that agricultural implement tires are inflated evenly.
• Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs.
Follow maintenance safety instructions included in this manual.
• Be sure there are no tools lying on or in equipment.
• Do not use unit until you are sure that area is clear, especially around children and animals.
• Don’t hurry learning process or take unit for granted. Ease into it and become familiar with your new
equipment.
• Practice operation of your equipment and its attachments. Completely familiarize yourself and other
operators with its operation before using.
• Make sure that brakes are evenly adjusted.
Page 8
DURING OPERATION
• Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to
start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you
may not hear people shouting.
• NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the spreader at any time!
• Keep hands and clothing clear of moving parts.
• Do not clean, lubricate, or adjust your equipment while it is moving.
• When halting operation, even periodically, set parking brakes, disengage PTO, shut off
engine, and remove ignition key.
• Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. Always
inspect area prior to operation.
- DO NOT operate near edge of drop-off or banks.
- DO NOT operate on steep slopes as overturn may result.
- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep
hillsides.
• Be extra careful when working on inclines.
• Maneuver at safe speeds.
• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.
• Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or
movement.
• Allow for unit length when making turns.
• Do not walk or work under raised components or attachments unless securely positioned and blocked.
• Keep all bystanders, pets, and livestock clear of work area.
• Operate vehicle from operators seat only.
• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while
standing alongside of unit.
• Never leave running equipment unattended.
• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all
problems. Follow maintenance safety procedures.
• Do not allow operation of this unit by inexperienced or unqualified people. Keep all unqualifed people away
from the spreader during operation. Operators of this unit must be alert and use good judgement at all
times. Operator should not climb on ladder or any part of the spreader when loading, or discharging material.
• Be sure the inside of the spreader is clear of any obstruction before operating.
• Use caution when working around the discharge area. Stay clear of the discharge augers. These are
controlled from the cab and could operate without warning, which could cause severe injury or death.
Always stop engine and remove keys before working close to discharge area.
Page 9
• Never attempt to release jammed materials or clean materials from any area of the discharge without
stopping engine and removing keys first. Moving parts can be hidden by materials, and stopped parts
can start unexpectedly, causing severe injury. Always stop engine and remove keys before attempting
to remove jammed material or to clean.
• Never put arms or feet inside unit, or near discharge area, nor climb on or in the spreader while it is
running. NEVER allow anyone to position themselves over or near the top of the spreader while it is running.
Rotating augers, and sprockets can grab clothing or create pinch points which can cause severe injury or
death to the operator or bystanders. Always stop engine and remove the keys so that the spreader
cannot be accidentally turned on while inspecting, servicing, repairing, or cleaning.
• Following operation, set brakes, shut off engine and remove the ignition key.
• Store unit in an area away from human activity.
• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and
livestock injury could result.
• Do not permit children to play on or around stored unit.
• Make sure all parked machines are on a hard, level surface and engage all safety devices.
• Wheel chocks may be needed to prevent unit from rolling.
FOLLOWING OPERATION
HIGHWAY AND TRANSPORT OPERATIONS
* SAFETY CHAINS: If equipment is going to be transported on a public highway, always follow state and
local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforce-
ment agencies for you own particular regulations. If required safety chains should be obtained and in-
stalled. Only safety chains (not elastic or nyolon/plastic tow straps) should be used to retain connection
between towing and towed machines in event of separation of primary attaching system, Use a high
strength, appropriately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross
chains under the tongue and secure to draw bar cage, mounting loops or bumper frame.
* Adopt safe driving practices:
- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH
MACHINE IN TOW. LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.
- Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an
emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep vehicle in gear to provide engine braking when going downhill. Do not coast.
- Do not drink and drive!
Comply with state and local laws governing highway safety and movement of farm machinery on public
roads.
Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles
on highway during transport. Various safety lights and devices are available from your dealer.
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Page 10
Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use.
Local laws should be checked for all highway lighting and marking requirements.
Plan your route to avoid heavy traffic.
Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges,
intersections, etc.
Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight at which you are
operating.
Watch for obstructions overhead and side to side while transporting.
Always operate equipment in a position to provide maximum visibility. Make allowances for increased length
and weight of equipment when making turns, stopping unit, etc.
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Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
Make sure there is plenty of ventilation. Never operate engine in a closed building. Exhaust fumes may
cause asphyxiation.
Before working on this machine, set brakes, shut off engine and remove ignition key.
Always use safety support and block wheels. Never use a jack to support machine.
Always use proper tools or equipment for job at hand.
Use extreme caution when making adjustments.
Follow torque chart in this manual when tightening bolts and nuts.
Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood.
Hydraulic fluid escaping under pressure can penetrate skin.
Openings in skin and minor cuts are susceptible to infection from hydraulic fluid. Without immediate
medical treatment, serious infection and reactions can occur.
When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.
Replace all shields and guards after servicing and before moving.
After servicing, be sure all tools, parts and service equipment are removed.
Do not allow grease or oil to build up on any steps or platform.
When replacing bolts, refer to owner’s manual.
Refer to bolt torque chart for head identification marking.
Where replacement parts are necessary for periodic maintenance and servicing, genuine factory
replacement parts must be used to restore your equipment to original specifications. Manufacturer will
not claim responsibility for use of unapproved parts or accessories and other damages as a result of their
use.
If equipment has been altered in any way from original design, manufacturer does not accept any liability
for injury or warranty.
A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this
equipment.
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PERFORMING MAINTENANCE
Page 11
BOLT TORQUE
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using
bolt chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.
Bolt Torque for Standard bolts *
G R ADE 2 G R ADE 5 G R ADE 8
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4” 6 (8) 9 (12) 12 (16)
5/16” 10 (13) 18 (25) 25 (35)
3/8” 20 (27) 30 (40) 45 (60)
7/16” 30 (40) 50 (70) 80 (110)
1/2” 45 (60) 75 (100) 115 (155)
9/16” 70 (95) 115 (155) 165 (220)
5/8” 95 (130) 150 (200) 225 (300)
3/4” 165 (225) 290 (390) 400 (540)
7/8” 170 (230) 420 (570) 650 (880)
1” 225 (300) 630 (850) 970 (1310)
Torque figures indicated are valid for non-
greased or non-oiled threads and heads unless
otherwise specfied. Therefore, do not grease or
oil bolts or capscrews unless otherwise speci-
fi e d in this manual. When using locking
elements, increase torque values
by 5%.
* GRADE or CLASS value for bolts and cap-
screws are identified by their head markings.
Torque Specifications
CLASS 8.8 CLASS 9.8 CLASS 10.9
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
6 9 (13) 10 (14) 13 (17)
7 15 (21) 18 (24) 21 (29)
8 23 (31) 25 (34) 31 (42)
10 45 (61) 50 (68) 61 (83)
12 78 (106) 88 (118) 106 (144)
14 125 (169) 140 (189) 170 (230)
16 194 (263) 216 (293) 263 (357)
18 268 (363) -- -- 364 (493)
20 378 (513) -- -- 515 (689)
22 516 (699) -- -- 702 (952)
24 654 (886) -- -- 890 (1206)
Bolt Torque for Metric bolts *
G R ADE-2 GRADE-5 GRADE-8
8.8 10.9
9.8
CLASS 8.8 CLASS 9.8 CLASS 10.9
Page 12
INSPECTION AND ADJUSTMENTS
IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE
OWNER TO MAKE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOM-
MENDATIONS SHOULD BE HELPFUL
Roller Chain Tightenersso they apply sufficient spring tension to keep roller chains running
smoothly.
Roller Chains for wear, proper alignment and tension. Adjust or replace if necessary. Roller chain
connector links which pass over tightener sprockets must have the legs of the cotter pins trailing to the
direction of rotation.
Safety Decals for readability. If any safety decals are removed, obstructed, or otherwise not under-
standable, they should be replaced immediately. Keep all decals clean and visible.
Safety Shielding to be sure all shielding is in place and functions properly. Replace all damaged or
missing shielding immediately - see parts pages for more information.
Bolts and Set Screws after a few hours of use and each month thereafter. Tighten if necessary.
Wheel Bolts must be kept properly torqued. Damage to the rim may occur if wheel bolts are not
checked frequently.
IMPORTANT: WHEN WELDING ON THIS UNIT: Do NOT allow the current to flow through the
bearings, roller chains, or scale weigh bars. Ground directly to the item being welded. ALWAYS disconnect
weigh bar cords from scale indicator before welding.
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INSPECT AND ADJUST
Scale Indicator: Refer to the electronic scale operators manual for adjustment information. The
operator’s manual for the Electronic Scales should be kept with this manual. Additional scale manuals
may be obtained through Sioux Automation Center, Inc.
Load Cells: Should be kept clean, dry and lubricated to insure dependabiltiy.
Normal Scale Activity: Some warm up scale “drift” may occur after the scale is turned on but should
zero balance within 10-15 minutes. Scale may zero shift overnight due to temperature changes.
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ELECTRONIC SCALES
Page 13
MODEL SPECIFICATIONS
DIMENSIONS (INCHES) SPREADER SPREADER SPREADER SILAGE KIT SPREADER SILAGE KIT
A-OVERALL LENGTH 309 333 357 255 381 279
B-INSIDE BOX LENGTH 16’ 18’ 20’ 20’ 22’ 22’
C-INSIDE BOX DEPTH 39 39 39 85 39 85
D-HEIGHT TO TOP OF BEATER 119119119 NA 119 NA
E-LOADING HEIGHT (1) 91 91 91 137 91 137
F-TOP OF ENDGATE (1) 106 106 106 143 106 143
G-INSIDE BOX WIDTH 82.5 82.5 82.5 82.5 82.5 82.5
H-TREAD WIDTH (1) 133 133 133 133 133 133
I-OVERALL HEIGHT 132 132 132 142 132 142
J-OVERALL WIDTH (1) 130 130 130 130 130 130
CUBIC FEET-STRUCK LEVEL (2) 350 390 430 1030 470 1135
CUBIC FEET-HEAPED (2) 490 555 625 1070 690 1185
1-heights and widths will vary depending on tire size.
2-capacities are determined by ASAE Standard 5324.1
MODEL 5160 5180 5200 5220
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Page 14
It is extremely important that the following lubrication schedule be followed: Bearings: Use a good
quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks
before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once
a month check lines and connections on grease banks for leaks.
GEARBOX Oil: Use a good high quality gear lube. Use a gear lube that meets or exceeds the specifications
listed below. Change yearly or whenever contaminated.
Before operating a new spreader, the roller chains should be liberally lubricated and then the unit operated
under a no-load condition. This break-in period will allow the roller chains to be thoroughly lubricated and thus
minimize heat-up during operation.
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LUBRICATION
LOCATION DESCRIPTION INTERVAL LUBRICANT
A APRON BEARINGS 8 HOURS GREASE
B RIGHT ANGLE GEARCASES (check level)
CHANGE LUBRICANT
40 HOURS
1000 HRS/YEARLY
MOBIL SHC630 OR EQUIV.
C APRON GEARCASE (check sight glass)
CHANGE LUBRICANT
40 HRS/WEEKLY
1000 HRS/YEARLY
MOBIL SHC630 OR EQUIV.
D FLANGED BEARINGS 8 HOURS GREASE
E PILLOW BLOCK BEARINGS 8 HOURS GREASE
F UNIVERSAL JOINTS (driveline) 8HOURS GREASE
G BEATER PIVOT 40 HRS/WEEKLY GREASE
H BEATER AUGER BEARINGS 8 HOURS GREASE
I WHEEL BEARINGS (repack) YEARLY GREASE
JTANDOM PIVOTS 8 HOURS GREASE
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Page 15
DECAL LOCATION
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Page 16
SPREADER SETUP
Always refer to Operating Safety Precautions and Decal sections of this manual before
operating this spreader.
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SPREADER RUN-IN
1. CHECK FOR PROPER ASSEMBLY, adjustment, and lubrication. Oil all roller chains and
check to be sure all bolts and set screws are tight. Review Operating Safety Precautions and
Lubrication Instructions for more information.
2. BE SURE ALL SHIELDS ARE PROPERLY IN PLACE, including any tractor driveline shields.
3. CHECK FOR AND REMOVE ANY FOREIGN OBJECTS IN THE SPREADER BOX AND
DISCHARGE AREA.
4. BE SURE NO ONE IS NEAR THE SPREADER.
5. TEST RUN THE SPREADER.
a. Raise and lower the hydraulic endgate several times.
b.Raise and lower the hydraulic beater kick-out several times. (If equipped)
(Note: Follow instructions listed under BEATER KICK-OUT OPTION.)
c.With the spreader empty and the hydraulic endgate raised, start the apron
and beaters.
d.Run for at least 5 minutes at the recommended operating speed.
e.Stop the spreader, turn off the towing vehicle engine and remove the ignition keys.
f.Check the spreader drive components to be sure they are not abnormally hot.
Refer to Inspection and Adjustment section for the proper alignment and tension settings.
If any of these items are not running as indicated, immediately repair or contact your service
representative. Always refer to Operating Safety Precaution before operating or servicing the spreader.
PTO DRIVELINE
The DM 5000 series spreaders equipped with vertical beaters use a PTO clutch system to protect
the drive system components from overload. Your PTO clutch is located in the rear of the spreader
between the driveline and the beater assembly gearbox. When an overload condition is encountered
the clutch will disengage and the beaters will stop rotating. The clutch will produce an audible clicking
noise. This is your signal to throttle down, disable your apron drive, and disengage your PTO.
Disengaging the PTO will allow the overload clutch to reset itself.
Before restarting the spreader set the parking brake, shut off the motor, remove the key from
the ignition and visibly check for any obstructions in the beaters.
Note: If your spreader is equipped with the beater KICK-OUT option please read and follow the
instructions as presented under the “BEATER KICK-OUT OPTION” section of this manual.
NEVER CHECK THE SPREADER WHILE IT IS OPERATING!
After carefully removing any obstructions from the beaters make sure the discharge area is clear of all
personnel and tools before restarting the motor.
Restart the motor, and engage the PTO. Listen for the clutch and make sure it is not clicking.
If the beaters are running free, place the towing vehicle in gear and proceed with forward motion while
slowly engaging the apron drive.
The DM 5000 series spreaders that are equipped with horizontal beaters will have a PTO with a shear
bolt for driveline protection. This PTO with shear bolt is located in the same area as mentioned above
for the PTO clutch and the same proceedure should be followed when the replacement of the shear
bolt is necessary. Always replace the shear bolt with the same size and grade bolt that has been
provided which is a 1/4 x 2 grade 5 bolt.
Page 17
SPREADER OPERATION
Always refer to Operating Safety Precautions and Safety Decal sections of this manual before
operating this spreader.
LOADING
Before loading the spreader, be sure the hydraulic endgate is closed and there are no obstructions in
the beaters or discharge opening. Inspect the spreader to see that it is in good mechanical condition
and that all shields are in place and functional.
NEVER CHECK THE SPREADER WHILE IT IS OPERATING!
In freezing weather, make sure the apron and endgate are not frozen with manure. If
this apperars likely, turn off the truck and remove the ignition keys, loosen the frozen
area and operate before loading.
AVOID LOADING ROCKS AND OTHER SOLID OBJECTS INTO THE SPREADER.
OPERATION
BEFORE OPERATING, BE SURE NO ONE IS NEAR THE SPREADER AND THAT THE DISHCARGE
AREA IS CLEAR OF ALL OBJECTS OR PERSONS THAT COULD BE HARMED IF MATERIAL WAS
DISCHARGED.
1. With the towing vehicle stopped and the engine throttled down, place the transmission in a gear that
will provide the proper ground speed.
NOTE: For best results, steps 2-5 should be done as smoothly and quickly as possible.
2. Adjust apron speed to lowest speed selection.
3. Engage the PTO.
4. Raise the end gate to full up position.
5. Start towing vehicle in motion, accelerate the throttle to PTO speed and engage the apron drive.
DO NOT EXCEED THE PTO SPEED!
6. The spread rate is controlled by the engine RPM, ground speed and apron speed. The type of
material being spread affects the rate at which the material is discharged from the spreader.
Semi-liquid materials will discharge faster than the more solid type materials. By coordinating the
ground speed with the apron speed, the coverage can be varied from a light to a heavy spread.
7. When the spreader is empty, shut off the apron drive, lower the endgate and disengage the
PTO. During freezing conditions, be sure that the spreader is cleaned out to prevent the apron
from freezing down.
8. In extremely cold weather allow the spreader hydraulic system to warm up before loading.
Ifa problem should occur while unloading the spreader, or if you want to clean off the spreader
after it is empty, NEVER leave the cab without first disengaging the PTO and turning off
the engine and removing the ignition key.
Page 18
SPREADER OPERATION
COLD WEATHER PRECAUTIONS
IN FREEZING WEATHER, make sure the apron, beaters and the endgate are not frozen with manure. If this
appears likely, disengage the PTO, turn off the engine, remove ignition key, and loosen the frozen area before
loading and immediately clean after spreading.
CHECK THE DISCHARGE AREA. Be sure the gate is clear of frozen material, and the discharge area is clean.
Run the gate up and down several times before loading and after spreading to help keep the sides clear. It is
best to leave the gate partially open during storage to help avoid freezing down.
In extremely cold weather allow spreader hydraulic system to warm up before loading.
NEVER CHECK OR CLEAN THE SPREADER WHILE IT IS OPERATING!
INSPECT AND ADJUST
SAFETY SHIELDING to be sure all shielding is in place and functioning properly. Replace all damaged or
missing shielding immediately! Contact your nearest dealer or the Sioux Automation Inc, parts and service
department for more information.
Check bolts and Set Screws after a few hours of use and each month thereafter, and tighten if necessary.
Roller Chain Tighteners to apply sufficient spring tension to keep roller chains running smoothly. Also check
roller chain for wear, proper alignment and tension and replace if necessary. Roller chain connector links must
have the legs of the cotter pins facing the trailing end of chain.
Safety Decals for readability. If any safety decals are removed, obstructed, or otherwise not understandable,
they should be replaced immediately. Keep all decals clean!
IMPORTANT: WHEN WELDING ON THIS UNIT: Do Not allow the current to flow through the bearings or
roller chains. Ground directly to the item being welded.
Periodically check all set screws and bolts and retighten if necessary.
Apron chains for wear, proper alignment and tension.
Be sure to keep tension on the apron chains. The apron tightner bolts are located at the front of the unit
at each end of the apron shafts. They should be adjusted evenly for their respective assembly.
If apron is still loose, remove one link from each side of that apron chain assembly and readjust to tension.
CAUTION: Over tightening can cause premature failure of the drive components.
Page 19
SPREADER OPERATION
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BEATER KICK-OUT OPTION
Some models have the beater “Kick-Out” option to allow for easier removal of obstructions in the spreader. If an
obstruction is encountered the following procedure must be followed.
1. DISABLE APRON DRIVE. DISENGAGE PTO. STOP ENGINE, AND REMOVE KEY FROM IGNITION!
2. Disconnect the PTO to the beaters from the output shaft at the rear of the spreader.
3. Chain the two halves of the PTO together using the chain provided and move PTO to ensure it is clear
of any driveline components.
4. Remove the four bolts holding the beater assembly to the spreader box.
5. Start engine.
6. Extend the beater assembly out. Insert cylinder stops on both kick-out cylinders.
(Cylinder stops are located on both sides of the beater assembly.)
7. STOP ENGINE, AND REMOVE KEY FROM IGNITION!
8. Carefully clear all obstructions.
9. When cleanout is complete ensure that all personnel are clear from the discharge area before restarting
the engine.
10. Restart engine and ensure that kick-out cylinders are fully extended.
11. Remove cylinder stops from both kick-out cylinders and return them to their storage position.
12. Lower the beater assembly.
13. STOP ENGINE, AND REMOVE IGNITION KEY.
14. Replace four bolts removed earlier from beater assembly.
15. Unchain the PTO and reconnect to the output shaft. Make sure that the PTO is locked in place
on the output shaft.
DANGER!
ALWAYS DISENGAGE PTO, STOP ENGINE AND REMOVE INGITION KEY
BEFORE SERVICING ANY COMPONENT ON THIS EQUIPMENT. FAILURE
TO FOLLOW THIS RULE CAN RESULT IN SERIOUS INJURY OR DEATH!
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5220 BASE ASSEMBLY
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