Safandarley E-brake premium 100-3100 User manual

SafanDarley E-Brake

Premium 100-3100

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 1

R

Servo electronic press brake

SafanDarley E-Brake Premium 100-3100

Technology version MPB-RD100/101

Instruction manual 100Pr 2019 En

SafanDarley E-Brake

Preliminaries

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 2

All technical and technological information contained in this manual as well as

any drawings and technical descriptions put at your disposal, remain our

property and are not to be used further other than for the sake of the operation

of this product, photocopied, reproduced, transmitted or brought to the notice of

third parties without our prior written consent.

SafanDarley B.V.

Kwinkweerd 11

Post-box 96

7240 AB Lochem

The Netherlands

Phone +31(0)573 222222

Fax +31(0)573 252057

E-mail info@safandarley.com

Website www.safandarley.com

SafanDarley E-Brake

Preliminaries

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 3

PRELIMINARIES

Instruction manual

SafanDarley E-Brake

Preliminaries

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 4

Notes

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………………………………………………………

SafanDarley E-Brake

Preliminaries

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 5

CONTENTS

Subject page

SafanDarley E-Brake Quick Start manual on USB stick and hard copy

SafanDarley E-Brake manual on USB stick

SafanDarley E-Control manual on USB stick

Lenze manuals on USB-stick

Sick manual in electrical cabinet

Pnoz manual in electrical cabinet

SafanDarley accessories (optional)

SafanDarley Sheet thickness measurement manual on USB stick

SafanDarley E-Bend bending aid manual on USB stick

Wila Tool clamping manuals on USB stick

Hydac hydro unit manual on USB stick

Preliminaries 3

Contents 5

List of illustrations 8

INTRODUCTION 9

1.Introduction 15

1.1.General 17

1.1.1.Application 17

1.2.Design 18

1.3.Dimensionsions and Tecnical Data 20

1.3.1.Main dimensions and foundation measurements 20

1.3.2.Technical data 21

1.4.Information about the noise interference of the machine 22

1.5.Information about the maximum pressure of the machine 23

1.6.Description of the bending process 25

1.7.The different axis of a press brake 28

2.Description 29

2.1.General 31

2.2.The main components 32

2.2.1.Description of the main components 32

2.3.Electrical cabinet 37

2.3.1.The controls on the electrical cabinet 37

2.3.2.Functions of the controls on the electrical cabinet 37

2.3.3.Ventilator 38

2.3.4.IPC 39

2.4.Machine identification 42

2.4.1.Description of the machine identification 42

2.5.Control panel 44

2.5.1.Description of the main controls on the control panel 45

2.6.Terminology 46

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Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 6

2.6.1.Description of the various terms 47

3.Working 49

3.1.General 51

3.2.Working of the mode switch 52

3.2.1.Upper beam in tilted position 57

3.2.2.Working of the control panel 57

3.3.Working of the IPC 60

3.4.Working of the back gauge 62

4.Safety 63

4.1.Work safely ! 65

4.1.1.Protective clothing 65

4.1.2.During repair work/maintenance (lubrication) 65

4.1.3.Restricted application 65

4.1.4.Use of virus scanner 66

4.1.5.Safety parts and instructions 66

4.1.6.Changing tools 66

4.1.7.Changing print cards or other maintenance in the electrical

cabinet 66

4.1.8.Caution ! 66

4.2.Daily checking procedures. 67

4.2.1.Regular testing of the safety device by experts 67

4.3.Rest risks 69

4.4.Examples of jamming hazards 70

5.Transport, installation, commissioning 71

5.1.Transportation 73

5.1.1.Internal transport in your company 73

5.1.2.Hoisting 73

5.1.3.Delivery 74

5.2.Installation Cleaning 75

5.2.1.Cleaning 75

5.2.2.Supply connections 75

5.2.3.Required operating and maintenance space and area lighting 77

5.2.4.Calculation of floor 78

5.2.5.Erecting and anchoring 78

5.2.6.Erecting 78

5.3.Commissioning 81

5.3.1.Commissioning report 81

6.Accessories 83

6.1.Back gauge E-Brake MPB-RD100/101 85

6.1.1.X axle 86

6.1.2.R axle 87

6.1.3.Z axle 88

6.1.4.Specifications 88

7.Operation 89

7.1.Press brake control 91

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Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 7

7.2.Starting the machine 92

7.3.Choosing the easiest operating mode 93

7.4.Stopping the machine 94

8.Troubleshooting 95

8.1.Trouble shooting chart 97

8.2.Explanation of the indicator light signals 99

9.Maintenance 101

9.1.General 103

9.2.Maintenance IPC 104

9.3.Maintenance 105

9.3.1.Tauten upper beam belts 105

9.3.2.Checking and re-adjusting the upper beam guides 105

9.3.3.Changing tools 107

9.3.4.Changing upper tools 109

9.3.5.Changing bottom tools 111

9.3.6.Checking top tool adaptation runs parallel to bottom tool

adaptation. 113

9.3.7.Upper beam in tilted position 114

9.3.8.Fan Filters electrical cabinet 114

9.3.9.Cleaning position sensors 114

9.3.10.Checking and re-adjusting the position of the back gauge 115

9.3.11.Fan Filters electrical cabinet 115

9.4.Lubrication 116

9.4.1.Lubrication each month/200 hours 116

9.4.2.Lubrication each quarter/600 hours 116

9.4.3.Lubrication each two year/5000 hrs. 117

9.5.Maintenance- and lubrication chart 118

9.6.Drawings Electrical scheme 123

9.7.Mechanical scheme 125

Register 127

Register 129

Annex 131

Release notes 133

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Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 8

LIST OF ILLUSTRATIONS

Illustration page

Figure 1-1 Main dimensions and foundation measurements 20

Figure 1-2 Allowable bending force SafanDarley E-Brake press brake 23

Figure 1-3 Examples allowable eccentric bending force SafanDarley E-

Brake press brake 24

Figure 1-4 Preparation of a bending 25

Figure 1-5 Sheet clamping 26

Figure 1-6 Bending 26

Figure 1-7 Removing the sheet 27

Figure 1-8 Bending result 27

Figure 2-1 Mechatronic: combination of mechanics and electronics 31

Figure 2-3 Examples of blanking of the safety light guard. 34

Figure 2-4 Operators console with HTR device. 35

Figure 2-5 Controls on the electrical cabinet 37

Figure 2-6 License sticker 40

Figure 2-7, Overview IPC with wired Image Back-up USB 41

Figure 2-8 Machine identification 42

Figure 2-9 Control panel 44

Figure 2-10 Survey of the various terms 46

Figure 4-12 Examples of jamming hazards 70

Figure 5-1 Transport and hoisting instructions press brake 73

Figure 5-2 No forklift truck 74

Figure 5-3 Required operating and maintenance space 77

Figure 5-4 Anchor the press brake side on two spots at the rear only. 78

Figure 5-5 Attention: At the front put the supports of the press brake

exactly on the foot plates 79

Figure 5-6 Support; view from front 79

Figure 5-7 Support; view with protective cover open. 79

Figure 5-8 Chemical anchor with steel foundation plate 80

Figure 6-1 Powerful back gauge 85

Figure 6-2 Tip-up fingers 85

Figure 6-3 Belt tension X-axle 86

Figure 6-4 Zero setting X-axle 86

Figure 6-5 Belt tension R-axle 87

Figure 6-6 Belt tension Z-axle 88

Figure 9-1 Unique IPC number 104

Figure 9-2 Cross section press brake guiding 107

Figure 9-3 Tool clamping buttons on the control panel. 108

Figure 9-4 Mode Switch 108

Figure 9-5 Upper tool adaptation 109

Figure 9-6 Bottom tool adaptation (single V tools) 112

Figure 9-7 Bottom tool adaptation OB3/EUR-1 113

SafanDarley E-Brake

Preliminaries

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 9

INTRODUCTION

This manual concerns:

Name : SafanDarley E-Brake

Year of manufacturing : 2019

RANGE OF APPLICATION

The type indication, machine number and construction year are indicated in §

1.2 of this manual.

This manual contains useful and important information for the proper operating

and maintenance of this press brake. Besides it contains important instructions

in order to prevent potential injury and severe damage before putting this press

brake in operation and during the operation. Furthermore with the use of the

manual it makes an as safe and as carefree functioning of the press brake

possible.

Please, study this manual carefully before putting the press brake into active

operation and get well acquainted with the way in which the press brake

functions and is operated and strictly follow the instructions given.

Should you have any further questions or wish any further explanation

concerning subjects relating to this press brake, please do not hesitate to

contact us.

Depending of the design, there are manuals of Lenze, Pilz, etc. for professional

maintenance personnel in this book.

Keep this manual with all the scheme’s, diagrams, etc. with this machine as long

as it is in use and keep this manual with all the scheme’s, diagrams, etc.

available for servicing and maintenance personnel.

SafanDarley E-Brake

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Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 10

THIS MANUAL

This manual is delivered completely on USB-Stick.

However, a quick start, safety regulations, electrical diagram and assembly

drawings come on hard copy as well.

Chapter 1 Introduction

Informs the operator and other persons who are involved about the press brake

approximately.

Chapter 2 Description

Gives a circumstantial description of the press brake in order to inform the

operator and professional personnel as well.

Chapter 3 Working

Tells the operator and professional personnel how the press brake works.

Chapter 4 Safety

Is important for everyone who is involved with the press brake; it is about safety

Chapter 5 Transport, installation, commissioning

Is to use by persons involved in setting up, transporting and starting up the

machine and preparations for these activities. They should also take account of

chapter 4 Safety.

Chapter 6 Accessories

Offers information about accessories, which are delivered with the machine;

back gauge, clamping and crowning, etc.

Chapter 7 Operation

In combination with the TS Control manual tells the operator how to operate the

press brake. The operator should have a good knowledge of sheet handling

Chapter 8 Troubleshooting

Is about troubleshooting and remedies.

Chapter 9 Maintenance

Is meant for the authorized maintenance personnel.

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Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 11

NOTATION – INDEX

Function keys on the keyboard will be indicated by a square key

symbol.



Suggestions in the text will be indicated by a "smile".

” “ A literal text on the screen or the product will be indicated by

quotation marks.



A pointing finger in the margin indicates that this comment is

important.

!Danger of damage to the machine or the product will be

indicated by an exclamation mark.

Personal danger will be indicated by a triangle incorporating an

exclamation mark.

Danger of injury caused by electric current.

Wear hearing protection.

Wear protective clothing: safety shoes, gloves, etc.

SafanDarley E-Brake

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Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 12

SECURITY

Familiarize yourself with the pictograms. The machine has been equipped with

security and safeguards. Still it is important, to be careful while the machine is

operating. Warning pictograms in the various chapters indicate the potential

dangers. These pictograms will be found with the text where hazardous

procedures are discussed. A number of these pictograms have been fixed to the

press brake in the shape of stickers.

Regularly check if all warning pictograms are still present at their appropriate

places.

If warning pictograms have been lost or damaged please fix new pictograms.

Do this at the appropriate places. See also Chapter 9 "Maintenance".

LIABILITY

The data published in this manual are based on the most recent information.

They are supplied under reservation of later alterations.

We reserve the right to modify the construction and / or design of our products

at any time without any obligation to modify previous models.

GUARANTEE

The guarantee conditions as contained in our terms of delivery, which you

received, apply to the product.

The guarantee on your machine lapses if:

 Service and maintenance are not executed strictly in accordance with the

instructions

 Modifications are made to the machine without our prior written consent

 Non-original parts or other than the prescribed lubricants are used

 The machine is used injudiciously, incorrectly, for purposes other than

those for which it was supplied

KEY ACTIVITIES

The key activities of SafanDarley B.V. are:

developing and manufacturing machines for sheet-metal working industry.

These machines can be divided into two main categories:

 Press brakes.

 Guillotine shears

These machines can vary from standard design to complete, fully automated

installations.

SafanDarley E-Brake

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Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 13

MACHINE INOPERATIVE ?

If the machine is rendered inoperative for a longer period or if the machine is to

be demolished, you should remove all parts and liquids that may cause damage

to the environment or may prove a danger.

WORK SAFELY !

SafanDarley B.V. has taken all possible effort to inform you as correctly and fully

as possible concerning possible dangers when dealing with the machine.

 You yourself are responsible for the observance of these rules of conduct.

 The buyer / user are obliged to make the operating, cleaning and

maintenance staff familiar with these instructions.

Check the shipment immediately on arrival for:

 Possible damage and / or defects due to transport.

Have the hauler draw up a report of the transport damages on site;

 The correctness of the delivery, if any items are missing.

In all cases of damage contact SafanDarley B.V. or the agent who supplied the

machine

SafanDarley E-Brake

Introduction

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 15

1. INTRODUCTION

SafanDarley E-Brake

Introduction

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 16

Notes

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SafanDarley E-Brake

Introduction

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 17

1.1. GENERAL

The SafanDarley E-Brake press brakes are machines for bending and punching

sheet materials.

The pressure force of these press brakes may vary from 200 kN (20 tons)

through 3000 kN (300 tons).

The working lengths of these machines vary from 850 mm to 4100 mm.

The press brakes can be fitted with the following controls:

 EC10

 EC20

 EC3

Example:

A SafanDarley E-Brake press brake with a tonnage of 50 tons and a working

length of 2050 mm fitted with a E-Control control is given the type code:

SafanDarley E-Brake 50-2050

1.1.1. APPLICATION

A press brake can only be used for bending and punching sheet materials; for

example metal and sheets of synthetic material, wire netting materials, etc.

A bent profile must not be bent back (flattened). During a

bending back procedure the material to be flattened may tilt

causing hazardous situations

causing the material to get jammed in the machine.

Do not use support arms or bend auxiliary as stock table. Put

just one product on these auxiliaries

SafanDarley E-Brake

Introduction

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 18

1.2. DESIGN

The SafanDarley press brakes can be carried out with a series of options. This

press brake is delivered in the following design:

Machine type: SafanDarley E-Brake Premium 100-3100

Technology version: MPB-RD100/101

Machine number: 100Pr

Year of manufacture: 2019.

Control: EC 20

Frame Standard

Safety:

Safety light guard, programmable, fixed, vertical, with 28,5 mm-blanking,

max bending speed 10 mm/sec.

Process control

Option not exploited

Back gauge:

SafanDarley Type G with X-axis, R-axis and Z1/Z2-axis independently

adjustable, DeltaX-axis, fully programmable,

Extra back gauge finger: Option not exploited

Bend aid:

Option not exploited

Flattening tool:

Option not exploited

Support arms:

Set (2 pcs) Aluminium front sheet support arms with brushes, movable

along linear guiding on lower beam. L=750 mm, max. load per arm: 25 kg

Upper tool clamping:

NSCL II with hydraulic upper tool clamping

Lower tool clamping:

OB-S-3, Bottom tool holder table

SafanDarley E-Brake

Introduction

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 19

Flip over stops

Option not exploited

Miscellaneous:

Splitscreen, ………………………………

In this manual often is referred to SafanDarley numbers in addition to the usual

trade names; these numbers are used by SafanDarley B.V. in computerized

systems. Please, state this number when ordering parts (see also Chapter 9

"Maintenance")

SafanDarley E-Brake

Introduction

Instruction manual SafanDarley E-Brake Premium 100-3100 100Pr 2019 20

1.3. DIMENSIONSIONS AND TECNICAL DATA

1.3.1. MAIN DIMENSIONS AND FOUNDATION

MEASUREMENTS

2510

4080 1775

1750

3224

1250

1775 1735

3528

4080

Figure 1-1 Main dimensions and foundation measurements

Type: SafanDarley E-Brake Premium 100-3100

Q size: 590 mm

SafanDarley E-Brake Premium 100-3100 User manual

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