Safe Fleet FoamPro 2000 Series Manual

Nozzle Nozzle
Pressure 1/2 3/4 1 1-1/4 1-1/2 1-3/4 2 2-1/4 Pressure
618 41 72 113 163 223 292 369 6
821 47 84 131 188 257 336 427 8
10 23 53 93 146 211 288 376 477 10
12 25 58 102 160 231 315 412 522 12
14 27 63 110 173 249 340 445 564 14
16 29 67 118 185 267 364 475 603 16
18 31 71 125 196 283 386 504 640 18
20 33 75 132 206 298 407 532 674 20
22 35 78 139 216 313 427 557 707 22
24 36 81 145 226 327 446 582 739 24
26 38 85 151 235 340 464 606 769 26
28 39 88 157 244 353 481 629 799 28
30 40 91 162 253 365 498 651 826 30
32 42 94 167 261 377 514 673 854 32
34 43 97 172 269 389 530 693 880 34
36 44 100 177 277 400 546 713 905 36
38 45 102 182 285 411 561 733 930 38
40 47 105 187 292 422 575 752 954 40
42 48 108 192 299 432 589 770 978 42
44 49 110 196 306 442 603 788 1000 44
46 50 113 200 313 452 617 806 1021 46
48 51 115 205 320 462 630 824 1043 48
50 52 118 209 326 472 643 841 1065 50
52 53 120 213 333 481 655 857 1087 52
54 54 122 217 339 490 668 873 1108 54
56 55 124 221 345 499 680 889 1129 56
58 56 127 225 351 508 692 905 1149 58
60 57 129 229 357 517 704 920 1168 60
62 58 131 233 363 525 716 936 1187 62
64 59 133 237 369 533 727 951 1206 64
66 60 135 240 375 542 738 965 1224 66
68 61 137 244 381 550 750 980 1242 68
70 61 139 247 386 558 761 994 1260 70
72 62 141 251 391 566 771 1008 1278 72
74 63 143 254 397 574 782 1023 1296 74
76 64 145 258 402 582 792 1036 1313 76
78 65 147 261 407 589 803 1050 1330 78
80 66 149 264 413 596 813 1063 1347 80
82 67 151 268 418 604 823 1076 1364 82
84 67 152 271 423 611 833 1089 1380 84
86 68 154 274 428 618 843 1102 1396 86
88 69 156 277 433 626 853 1115 1413 88
90 70 158 280 438 633 862 1128 1429 90
92 70 160 283 443 640 872 1140 1445 92
94 71 161 286 447 647 881 1152 1460 94
96 72 163 289 452 654 890 1164 1476 96
98 73 165 292 456 660 900 1176 1491 98
100 74 166 295 461 667 909 1189 1506 100
105 76 170 303 473 683 932 1218 1542 105
110 77 174 310 484 699 954 1247 1579 110
115 79 178 317 495 715 975 1275 1615 115
120 81 182 324 505 730 996 1303 1649 120
DISCHARGE OF SMOOTH NOZZLE - GALLONS PER MINUTE
2000/3000 Series Single-Point Injection
Calibration Chart

CALIBRATION AND SETUP MODE
Enter the Calibration and Setup mode by using the
Digital Display Control Head function buttons. To enter
or exit the calibration mode, remove the cover screw
and O-ring to the left of the display. Use a 3/32-inch
Allen wrench to remove and to operate the switch that
is located beneath it. To enter the mode, simply insert
the long end of the Allen wrench into the hole and gently
depress and release the switch. The display will flash
ELEC/SETUP until any function button is pressed. To
exit the mode, simply reinsert the Allen wrench into the
hole and depress and release the switch. The display
will return to HYPRO.
NOTE: The viscosity of different foam concentrates may have
an effect on the amount of foam concentrate that is injected into
the water stream. When calibrating the system, use the foam
concentrate that will be used most frequently during normal
operations. When different viscosity foam concentrates are used,
the actual concentrate injection may vary as much as 10%.
FLOWMETER CALIBRATION
Using a suitable size smooth bore nozzle and an
accurate Pilot Gauge instrument, connect to a hose
which is connected to a discharge fed by a FoamPro
flowmeter. Enter Calibration/Setup mode; press the
SELECT button. The current water flow rate will be
displayed. Measure the psi of the water flow and find
the correct gpm from the chart. Press the down or up
button to set the reading to match the actual flow. To
lock the setting, exit the Calibration/ Setup mode.
SIMULATED FLOW
Enter the Calibration/Setup mode, then press the
SELECT button until the light under FLOW is illuminated.
Pressing both the down and up simultaneously will
display the default setting. Adjust the setting by pressing
the down or up buttons to set the desired rate i.e.,
“=100”. After the flow rate has been set, press the down
and up simultaneously again to return to Setup mode.
Exit Calibration/Setup mode.
SETUP FOR DUAL-TANK MODE OR REMOTE
START/STOP MODE
Remove both Calibration/Setup and Diagnostic
screws. Enter the Calibration/Setup mode, then enter
Diagnostic mode. The display will flash “DUAL.T
CONF” or “RSTART CONF”. If you want DUAL-TANK
option, press the down button once. For REMOTE
START/STOP option, press the up button once. In
Dual Tank Mode, the control head will read PA / Pb.
In Remote Start/Stop, it will read PC. Pressing the
left internal button puts you back to operational mode.
Replace screws.
FOAM CONCENTRATE %
The default concentrate injection rate (%) can be
adjusted. Enter the Calibration/Setup mode. Use the
SELECT button to illuminate the light below “%”. With
a single foam tank, the display will show the current
default % as “PA x.x”. Press the down or up buttons
to set the desired “%” used most frequently. If using
a FoamPro Dual Tank selector, select tank “B”. The
display will show “Pb x.x”. Press the down or up buttons
to set the desired “%” depending on which type of foam
is used. For single tank in REMOTE START/STOP
option, the display will show the current default % as
“PC x.x”. Exit Calibration/Setup mode.
FOAM PUMP CALIBRATION
When using a FoamPro dual tank system, each foam
concentrate should be calibrated individually because
of differences in foam viscosity. First select “PA” or
“PB”. To calibrate, enter Calibration/Setup mode. Press
the SELECT button to illuminate the light below TOTAL
FOAM. Turn the CAL/INJECT valve on the discharge
side of the concentrate pump to CAL/FLUSH position.
Place a graduated measuring container (measured
in ounces) beneath the outlet from the CAL/INJECT
valve to hold about 1 gallon of concentrate. Start the
FoamPro pump by pressing the red FOAM button.
The foam pump will operate and pump the foam
concentrate into the container. When the desired
amount of foam concentrate has been pumped, stop
the foam pump by pressing the red FOAM button. Turn
the CAL/INJECT valve back to the INJECT position.
Precisely measure, by the ounce, the amount of
foam concentrate collected. Then divide the number
of ounces by 128 giving you the volume of foam
concentrate to 1/100 of a gallon, i.e., 82 oz. / 128 = .64.
Adjust the reading by pressing the down or up button. If
the unit has Dual-Tank option, select tank “B”. Flow off
about one gallon and repeat the procedure. (DO NOT
PUT CONTAMINATED CONCENTRATE BACK IN
TANK.) Exit the Calibration/Setup mode.
1 gallon = 3.785 liters or 0.833 Imp. Gal.
CALIBRATION AND SETUP INSTRUCTIONS
SYSTEM RESET
If the control head errors or locks up, it may be necessary to
return to factory default settings. Enter Calibration/Setup mode.
Immediately, before pressing any other buttons, depress the
down and up
simultaneously. The system will return to Remote
Start/Stop Mode (PC) and will require recalibration.
Form 874 11/14
Printed in USA
26 Southern Blvd. • Nesconset, NY 11767 USA
Phone [phone] • FAX [phone]
www.foampro.com