Sahara X475 User manual

X4 75 Barbecue
Photograph is not to scale. Specication
subject to change without prior notice.
Universal Innovations
Manufactured by
www.saharabbqs.com
509B

These instructions are for your safety. Read them thoroughly before use
and retain them for future reference.
WARNING:
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
An LP-cylinder not connected for use
shall not be stored in the vicinity of
any other appliance.
WARNING:
For Outdoor Use Only!
WARNING:
Improper installation, adjustment,
alteration, service or maintenance can
cause injury or property damage.
Read the installation, operating and
maintenance instructions thoroughly
before installing or servicing this
equipment.
2
DANGER:
If you smell gas:
1. Shut o gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call
your gas supplier or re department.

3
Ref Description Illustration Qty Ref Description Illustration Qty
Parts Supplied
10
11
12
13
14
15
16
17
18
19
1
4
1
1
1
1
1
2
1
2
Side Shelf
Vaporising
Bar
Cooking
Grill
Warming
Rack
Grease
Tray
Grease Cup
Bracket
Grease
Cup
Cart Wheel
Bracket
Left Cart
Frame
Cart
Wheel
1
2
3
4
5
6
7
8
9
Cabinet Base
Left + Right
Side Wall
Cabinet
Brace Plate
Cabinet
Front Panel
Cross Bar
Axle
Assembly
Caster
Wheel
Cylinder
Supports
Firebox
1
1
2
1
1
1
2
1
1

4
Ref Description Illustration Qty
Parts Supplied
21
22
23
24
25
26
27
Right Cart
Frame
Cart Shelf
Cart Rail
Handle
Assembly
Side Cart
Tabletop
Utility Bin
Chopping
Board
1
2
2
1
1
1
1
Hardware Supplied
Ref Description Illustration Qty
A
B
C
Hardware items are not shown at actual
size.
Before You Start
Check the contents of the box and make sure
you have all the parts and ttings listed. If not,
call [phone].
When you are ready to start, make sure that you
have the right tools at hand, plenty of space and
a clean dry area for assembly.
Assembly
Lay out all nuts and bolts and check lengths
before assembly. It is recommended that the
carton is cut open and spread out on the
oor and used as a protective surface during
assembly. Refer to the assembly diagrams as
necessary.
CAUTION: While every precaution has been
made in the manufacture of this product, care
must be taken during assembly in case sharp
edges are present.
M6x12
Bolt
M4 x 10
Bolt
M6 x 45
Bolt
74
4
8

Assembly Step 1
5
Fit left and right side walls to the cabinet base as shown below using 8 of the M6x12 bolts (Ref A).
Note: The right side wall has a hole in the top corner.
This is a view from the back.
Cabinet Base M6x12 Bolt (Ref A)
Left + Right Side Wall
Right Side Wall Left Side Wall
M6x12 Bolt (Ref A)

M6x12 Bolt (Ref A)
Assembly Step 2
6
Fit the two cabinet brace plates to the cabinet base and side wall assembly using 8 of the M6x12 bolts
(Ref A) as shown below.
Cabinet Brace Plate (x2)
M6x12 Bolt (Ref A)
Cabinet Brace Plate

Assembly Step 3
7
Note: Flip cabinet assembly over so that the left side wall is on the ground.
Fit cabinet front panel to base and side wall assembly as shown below using 6 of the M6x12 bolts (Ref A).
Note: An extra person will be needed to hold the door in position while tightening the xings.
Cabinet Front Panel
Cabinet Front Panel
M6x12 Bolt (Ref A)

Assembly Step 4
8
Fit the cross bar using 4 of the M4x10 bolts (Ref B).
Secure chain to cabinet front panel using the pre-tted M6x12 bolt and washer.
M4 x 10 Bolts (Ref B)
Cross Bar
Cross Bar

Assembly Step 5
9
Turn the barbecue cabinet over and t axle assembly and two caster wheels to the cabinet base using 16 of
the M6x12 bolts (Ref A).
Axle Assembly Caster Wheel (x2)
Axle Assembly
Caster Wheel
Cabinet Base
M6x12 Bolt (Ref A)

Assembly Step 6
10
Turn the grill over and t the two cylinder supports to the cabinet base using 6 of the M6x12 bolts (Ref A).
Cylinder Supports
Cylinder Support
M6x12 Bolt (Ref A)

Assembly Step 7
11
Firebox
Position rebox onto cabinet. Open hood and use 4 of the M6x12 bolts (Ref A) to secure rebox into
position.
Note: Fixing holes are located on inside of rebox (2 on each side).
Note: Two people are required to lift rebox into position.
M6x12 Bolt (Ref A)

Assembly Step 8
12
Side Shelf
Use pre-tted R-clip and pin to secure the side shelf. The long bar is used to secure the side shelf in the
upright position.
R-clip and pin
Long bar

Assembly Step 9
13
1. Fit vaporising bars (x4) into position as shown.
2. Fit cooking grill into position as shown.
3. Fit warming rack into position as shown.
Vaporising Bar (x4) Cooking Grill Warming Rack
1.
2.
3.

Assembly Step 10
14
Attach grease cup bracket to grease tray using one of the M6x12 bolts (Ref A) and then slide into the back
of the grill as shown below. Slide grease cup into the grease cup bracket as shown.
Grease Tray Grease Cup Bracket
Grease Tray
Grease Cup Bracket
Grease Cup
Grease Cup
M6x12 Bolt (Ref A)

Assembly Step 11
15
Cart Wheel (x2)Cart Wheel Bracket (x2) Left Cart Frame M6x12 Bolt (Ref A)
1. Fit cart wheel brackets to left cart frame as shown below using 8 of the M6x12 bolts (Ref A).
2. Fit the 2 cart wheels to the cart wheel brackets using pretted bolt and washer attached to wheels.

Assembly Step 12
16
Lie the left cart frame down and attach the middle cart shelf rst using 2 of the M6x12 bolts (Ref A). Then
attach the bottom cart shelf using 3 of the M6x12 bolts (Ref A). Then attach the right cart frame using 5 of
the M6x12 bolts (Ref A).
Note: There are 3 height options for the shelves.
Note: Bolt xing points are located
underneath the cart shelves.
Right Cart Frame Cart Shelves (x2) M6x12 Bolt (Ref A)

Assembly Step 13
17
Fit two cart rails to cart frame as shown using 8 of the M6x45 bolts (Ref C).
Cart Rail (x2)
Fit handle assembly to side cart using 2
of the M6x12 Bolts (Ref A).
Handle Assembly M6x45 Bolt (Ref C) M6x12 Bolt (Ref A)

M6x12 Bolt (Ref A)
Assembly Step 14
18
Attach the side cart tabletop to the cart frame using 5 of the M6x12 Bolts (Ref A).
Side Cart Tabletop Utility Bin Chopping Board
Place utility bin and chopping board into the side cart
tabletop as shown.

19
Assembly Step 15
To t the cart to the grill body, lift the cart slightly on the left and lower down to lock in to the grill side
brackets. Note: make sure the side cart wheels are on the left hand side. If you wish to keep the side cart
detached, you can remove the side brackets from the grill.

Load gas cylinder into the cabinet through the back, positioning it between the two cylinder supports and
securing with chain.
Connect the gas cylinder to the regulator as shown. Perform leak test (see page 22).
Use cabinet front panel for easy access to gas hose and regulator.
Note: Grease cup needs to be on the opposite side to the gas cylinder.
Screw regulator onto
gas cylinder.
When connecting the exible hose ensure that it is not subjected to twisting.
Use LP gas cylinder, max height 17.75 inches, width 12.25 inches and weight
20 lbs.
12.25"
17.75"
Assembly Step 16
Gas Cylinder
Cylinder
Supports
Chain
Regulator
20