Salvajor Trough Collector S419 Manual

4530 East 75th Terrace Kansas City, MO 64132-2081, USA
Toll Free: 1.888.725.8256
I
Fax: [phone]
[email protected]
I
www.salvajor.com
Manufacturers of Commercial Food Waste Solutions - Since 1944
Trough CollectorTM Model S419
Trough Conveying and Food Waste Collecting System
2 System Components
3 Fabricator Instructions & Installation
4 Plumbing
5 Electrical & Operating Instructions
6 Troubleshooting & How it Works
7 Warranty
8 General Terms and Conditions of Sale
FOR PRODUCT/WARRANTY REGISTRATION
•Go to www.salvajor.com
•Click on SUPPORT at the top of homepage
•Click on PRODUCT REGISTRATION
ALL INSTALLATIONS SHOULD
BE MADE IN ACCORDANCE WITH
LOCAL AND NATIONAL PLUMBING
AND ELECTRICAL CODES.
Installation & Operating
INSTRUCTIONS

System Components
ADDITIONAL
PARTS
Collector Top Box
(May ship separate)
Collector
Hardware
Diffuser
Gusher Head
(Optional)
Note: Drain piping, recirculation
piping and trough not furnished
Collector Top
(May ship separate)
Collector
Hardware
Scrap Basket
(Shipped inside of Tank)
Salvage Basin
(Shipped inside of Tank)
Collector Tank
x 12 Lockwasher
x 12 Hex Nut
2

3
Fabricator Instructions
Installation
5
3/4"
(14.61)
8
3/4"
(22.23)
5
1/2"
(13.97)
4"
(10.16)
The open end of the fabricated
trough should include a flange
to match the flange on the
Trough Collector. The two
flanges are to be butted
together and securely welded.
At the closed end of the fabricated
trough, punch a 2” hole, centered
1-1/4” from the bottom of the trough.
This location ensures proper water
flow down the trough. The trough
should have a minimum depth of
3” at the closed end and a fall of at
least 3/32” per running foot to en-
sure adequate drainage to the unit.
FLANGE DIMENSIONS
TROUGH DETAILS
6
1/2"
(16.51)
12
1/4"
(31.11)
ø20"
(ø50.75)
Before installation it may be necessary to move the control from the back to
the front of the Trough Collector depending on orientation in the table. This
is easily accomplished using the existing fasteners, mounting holes and
wiring. If necessary, the control can be mounted remotely using an optional bracket.
Note: Additional field wiring is necessary for remote location of the control.
CONTRO
LCONTROL
CONTROLC
ONTROL
Weld the Trough Col-
lector top into the table
using these dimensions
for the table cut out.
Note: Before welding
confirm that there is a
minimum of 22” above
the Collector top for
basket removal.
Upon request, the Collector top may be shipped separately to a fabricator for welding to table.
ADJUSTABLE
LEGS
COLLECTOR
TANK
COLLECTOR
HARDWARE
COLLECTOR
TOP
Note: Before installation of
the Collector tank, the top
should be welded into the
table. Confirm that the top
has the pre-installed gasket
affixed before installation.
To install, raise the Collector
tank up to the Collector top that
has been welded into the table.
Using the supplied hardware,
attach the tank to the top. Ad-
just the legs by turning the foot
counter clockwise until they ex-
tend to the floor.
The design of the trough
may require that you rotate
the Collector tank in relation
to the top during installation.
The tank can be rotated
in 15 degree increments
to ease installation and to
keep the control square
with the front of the table.
15˚
90˚
180˚
15˚
90˚
180˚
15˚
90˚
180˚
TABLE CUT OUT DETAIL
1¼”
3” Min.
Center Hole
Trough

4
Plumbing
WATER
BLENDER
WATER HARNESS DETAIL
HOT WATER
CONNECTION
COLD WATER
CONNECTION
2" NPT DRAIN
AIR
GAP
WATER
BLENDER
WATER HARNESS DETAIL
HOT WATER
CONNECTION
COLD WATER
CONNECTION
2" NPT DRAIN
AIR
GAP
WATER SUPPLY
Plumb 3/4” lines from both hot and cold
water supply sources and reduce to 1/2” be-
fore attaching to corresponding valves on the
Trough Collector water harness.
Note: To assure against leaks, tighten water
harness fittings. They may come loose during
shipment, fabrication or installation. Pressure
regulators should be installed in areas where
water pressure exceeds the recommended
maximum of 80 psi.
DRAIN PIPING
Plumb a 2” pipe from the 2” male
threaded nipple located on the
bottom of the Collector reser-
voir tank to the nearest approved
drain. The drain line should
have a minimum 1/4” slope of
fall per running foot. It is the
responsibility of the plumbing con-
tractor to check all connections to
ensure they are free of leaks.
DIFFUSER INSTALLATION DETAIL
IMPORTANT!
The Salvajor Trough Collector is
equipped with a UPC approved air gap,
eliminating the need for vacuum breakers.
Plumb 1½” pipe from the 1½” rubber coupler supplied on
the end of the Collector unit to the far end of the fabri-
cated trough and attach it to the water diffuser (Refer to
the Diffuser Installation Detail below). A 1½” valve must
be installed as close to the end of the fabricated trough as
possible to regulate pump flow capacity.
If optional gusher heads are to be mounted along the fabri-
cated trough for scrapping and pre-flushing, they should be
connected to the main 1½” recirculation line reducing to 3/4”
with a 3/4” valve in each gusher head line to regulate the
flow. Configure gusher head plumbing as shown to reduce
splash when starting the Collector.
11/2" FEMALE
THREAD to 11/2"
SWEAT FITTING
ADAPTER (NF)11/2" UNION (NF)
#TVD3 GASKET
#TVD2 LOCKNUT
TROUGH SECTION
3”
MIN.
DIFFUSER #980061
Place one GASKET over DIFFUSER threaded
nipple as shown. Slide threaded nipple though
punched hole in the closed end of the trough.
Place other GASKET over threads of DIF-
FUSER, on the outside of the trough as shown.
Tighten LOCKNUT onto threaded nipple. Connect
1½” sweat fitting or 1½” union to the diffuser as
shown and connect recirculation piping to fitting.
GUSHER HEAD (OPTIONAL) 1-5/16” HOLE REQUIRED.
ALLOW 3 TO 4 FEET BETWEEN GUSHER HEADS TO
ACCOMMODATE ONE OPERATOR PER GUSHER HEAD.
DIFFUSER
2” HOLE
REQUIRED
3/4” VALVE (NF)
3/4” PIPING (NF)
1-1/2” VALVE (NF)
1-1/2” PIPING (NF)
45°
MAKE ALL PLUMBING CONNECTIONS IN ACCORDANCE WITH
NATIONAL AND LOCAL PLUMBING CODES.

Operating Instructions
GUSHER HEAD
VALVE
RECIRCULATION
VALVE
3
B C
SALVAGE
BASIN
CONTROL
PANEL
4A
2
D
SCRAP
BASKET
1
E
OVERFLOW
PIPE
6
5
TO START
l
1Place OVERFLOW PIPE into drain
opening in bottom of tank (center hole).
l
2Position SCRAP BASKET inside tank.
l
3Position SALVAGE BASIN inside tank
over SCRAP BASKET.
l
4Press START button on CONTROL
PANEL. Allow time for reservoir tank
to fill and maintain a constant flow of
water down the trough.
l
5Adjust the RECIRCULATION VALVE
to regulate the flow of water down
the trough.
l
6If gusher heads are being used along
the trough, adjust the GUSHER HEAD
VALVES individually to the desired
settings.
TO STOP
l
APress STOP button on the
CONTROL PANEL.
l
BCheck for and remove dropped
tableware trapped in SALVAGE
BASIN.
l
CRemove and drain SALVAGE BASIN.
l
DRemove SCRAP BASKET and dump
waste into trash receptacle.
l
ERemove OVERFLOW PIPE to drain
tank. Rinse SALVAGE BASIN,
SCRAP BASKET, OVERFLOW PIPE,
and tank interior thoroughly.
HYDROLOGIC CONTROL OPERATION
1. Press the START button to begin operation. (Make sure the Line Disconnect is in the ON position)
•Display will read “TANK FILL DELAY” for 30 seconds.
•The pump then starts and display reads “SYSTEM ON”.
2. To utilize the Energy & Water Saver feature, press the ON/OFF button.
The blue light above the button will illuminate to indicate the feature is turned on.
3. When in Energy & Water Saver mode, the machine will stop after the run
time reaches zero.
4. To increase or decrease the run time, use the +and
-
buttons to adjust the desired
run time. Note: To bypass pump delay after emptying basket, press start 2 times.
5. Press the STOP button to end operation.
5
Electrical
INCOMING POWER
1/2" CONDUIT
PUMP
ELECTRICAL
The pump motor and solenoid are factory pre-wired.
Only one electrical connection is required if the control is
installed with the provided wiring and mount. Run power
from the building source to the 1/2” knockout on the bottom
of the control. The control may be mounted remotely with
an optional bracket. Additional wiring is necessary to con-
nect the pump motor and solenoid to the control.
IMPORTANT!
COMPLETE WIRING DIAGRAMS WILL BE FOUND INSIDE
CONTROL PANEL.
HARD WIRE COLLECTOR ONLY. DO NOT CONNECT TO GFI.
MAKE ALL INSTALLATIONS IN ACCORDANCE
WITH LOCAL AND NATIONAL ELECTRICAL CODES.
THE PUMP MUST BE CHECKED FOR PROPER ROTATION.
Always use watertight
conduit and fittings
when wiring this
product.
PHASE 115V 208V 230V 460-480V
1 PH 11 5.5 5.5 –
3 PH – 3.2 3 1.5
TOTAL FULL LOAD AMPS

6
How it Works
Warm water enters the tank and the Col-
lector pump recirculates water down the
trough and if equipped, through the op-
tional gusher heads.
As dishes are scrapped in the recirculated
water in the trough or passed through the
water plume of the gusher heads, they are
scrapped and pre-rinsed at the same time
while soluble food waste washes through
the holes in the scrap basket and into the
tank reservoir.
Insoluble and brous food waste is re-
tained in the scrap basket for disposal.
Troubleshooting
WARNING! DISCONNECT THE POWER TO THE SYSTEM BEFORE SERVICING.
IMPORTANT! Do NOT use corrosive chemicals for scrapping or cleaning purposes!
PROBLEM POSSIBLE CAUSE SOLUTION
Tank will not fill up.
Only cold or hot water is
going into tank.
Pump motor not
running.
Water leaks from pump.
Water flow down trough
is very slow or Collector
is not pumping water.
Drain open.
Valves are closed.
Hot or cold valve closed.
Blender is out of adjustment.
Water connections reversed.
Overload tripped.
Contactor not energized.
Pump seal/o-ring broken.
Clamps loose.
Clogged pump.
Clogged pump intake screen.
Pump motor running backwards.
Recirculation valve turned down.
Install overflow pipe.
Open valves.
Open valves.
Adjust setting of blender.
Correct water connections.
Wait for overload to reset and check for cause of
reset to trip, i.e. debris in pump.
Check contactor connections.
Replace seal/o-ring.
Tighten clamps
Open pump and remove debris.
Clean screen.
Reverse rotation of pump.
Adjust valve.
This troubleshooting guide is to provide basic checks to facilitate problem isolation and repair.
All repairs should be made according to local codes and by a qualified technician.

7
Equipment covered
by this warranty:
All Salvajor commercial disposers, disposer
systems, collector systems, accessories and parts.
Length of this warranty:
Parts and labor for 12 months from date of
installation or 15 months from date of shipment
from the factory, whichever expires first, on
all disposers and systems. Accessories
manufactured by Salvajor are covered for
parts and labor when they are sold as part
of the original disposer assembly or system
package. Accessories not manufactured by
Salvajor are covered for parts only. Accessories
and parts sold separately are covered for parts
and/or workmanship for 90 days from date of
installation.
Warranty coverage:
Providing the equipment is unaltered, has
been properly installed, maintained and
operated, Salvajor will repair or replace at
no cost, defective parts due to material or
workmanship, if such service is performed
by a Salvajor Authorized Service Center.
Parts wear is not considered a defect.
Conditions not covered
by this warranty:
Faulty or improper electrical installations,
faulty or improper plumbing installations,
disposer jammed by foreign object, tripped
overload (re-set button), clogged drains,
pump jams, clogged solenoid valves, blown
fuses, abuse, accidental damage, unit
improperly sized for application according
to factory recommendations.
This warranty is limited to the continental
United States, Hawaii and Canada.
Salvajor Warranty
ONE YEAR PARTS AND LABOR
For your nearest
Factory Authorized Service Center:
Call 1- 888 - 725 - 8256
or 816
-363 -1030
Fax 1- 800 - 832 - 9373
or 816
-363 -4914
www.salvajor.com
[email protected]

8
These Terms and Conditions shall govern the transaction by and between The Salvajor
Company (herein referred to as the “Seller”) and the customer or person or entity purchas-
ing goods (“Goods”) from Seller (therein referred to as “Buyer”), together with any quotation or
acknowledgment from Seller relevant to the sale of the Goods and all documents
incorporated by specific reference therein, and shall constitute the complete and exclusive
agreement governing the sale of Goods by Seller to Buyer. Buyer’s acceptance of the Goods
will manifest Buyer’s assent to these Terms and Conditions.
1. PRICES
Unless otherwise specified in writing by Seller, Seller shall have the right to change the price for
the Goods to Seller’s price for the Goods at the time of shipment. All prices are exclusive of taxes,
transportation and insurance which are to be borne by Buyer.
2. TAXES
All taxes or government charge (or increase in same) affecting Seller’s costs or which
seller is otherwise required to pay or collect in connection with the sale, purchase, delivery, storage
processing, use or consumption of Goods shall be for Buyer’s account and shall be added to
the price.
3. TERMS OF PAYMENT
Net 30 days invoices will bear the date on which shipment is made and terms are based
upon date of shipment and not on date of arrival. Seller shall have the right among other
remedies, to terminate or suspend performance under any order, if Buyer fails to make
any payment when due. Buyer shall be liable for all expenses, including attorney’s fees,
relating to the collection of past due amounts. Delinquent payments shall bear interest
at a rate to be determined by Seller, which shall not exceed the legal maximum rate,
from the date due until paid. Should Buyer’s financial responsibility become
unsatisfactory to Seller, Seller may require cash payments or satisfactory security.
4. SHIPMENT AND DELIVERY
Deliveries are made F.O.B. Seller’s shipping point. Risk of loss or damage and liability
therefore shall pass to Buyer upon delivery to carrier. Shortages or damages must be
acknowledged and signed for at the time of delivery. While Seller will use all reason-
able commercial efforts to maintain the delivery date (s), all shipping dates are approx-
imate and not guaranteed. Seller reserves the right to make partial shipments. If the
shipment of the Goods is postponed or delayed by Buyer for any reason, Buyer agrees to
reimburse Seller for any and all storage costs and other resulting expenses.
5. LIMITED WARRANTY
Subject to the limitations of Section 6 Seller warrants that the Goods manufactured
by Seller will be free from defects in material and workmanship and meet Seller’s
published specifications at the time of shipment under normal use and regular service
and maintenance for a period of one year from the date of shipment of the Goods by
Seller unless otherwise specified by Seller in writing. Products purchased by Seller
from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty
extended by the original manufacturer whether or not the component is incorporated
in goods sold by the Seller.
The warranties provided herein are the sole and exclusive warranties by seller with
respect to the goods and are in lieu of and exclude all other warranties, express or
implied arising by operation of law or otherwise, including without limitation,
merchantability and fitness for a particular purpose whether or not the purpose or
use has been disclosed to seller in specifications drawings or otherwise and whether or
not seller’s products are specifically designed and/or manufactured by seller for Buyer’s
use or purpose.
These warranties do not extend to any losses or damages due to misuse, accident,
abuse, neglect, normal wear and tear, Buyer’s negligence, unauthorized modifica-
tion or alteration use beyond rated capacity, or improper installation, maintenance or
application. To the extent that Seller has relied upon any specifications, informa-
tion representation or operating conditions or other data supplied by Buyer or its
agents to Seller in the selection or design of the Goods and the preparation of Seller’s
quotation, and in the event that actual operating conditions or other conditions differ from
those represented by Buyer and relied upon by Seller, any warranties or other provisions
contained herein which are affected by such conditions shall be null and void.
If within thirty (30) days after Buyer’s discovery of any nonconformity with warranty
within the warranty period, Buyer notifies Seller thereof in writing, Seller shall, at its
own option repair, correct or replace F.O.B. point of manufacture, that portion of the
nonconformity. Failure by Buyer to give such written notice within the applicable time
period shall be deemed an absolute and unconditional waiver of Buyer’s claim for
such nonconformity. Goods repaired or replaced during the warranty period shall be
covered by the foregoing warranties for the remainder of the original warranty period
or ninety (90) days, whichever is longer.
Buyer assumes all other responsibility for any loss, damage, or injury to persons or property arising
our of connected with or resulting from the use of Goods, either alone or in combination with
other products/components.
6. LIMITATION OF REMEDY AND LIABILITY
The sole and exclusive remedy for breach of any term or condition or warranty
hereunder (other than the warranty provided under Section 7) shall be limited at
Seller’s option to repair, correction or replacement under Section 5 or refund of the
purchase price. Seller shall not be liable for damages caused by delay in performance
and in no event, regardless of the form of the claim or cause of action (whether based
in contract, infringement, negligence, strict liability, other tort or otherwise) shall
Seller’s liability to Buyer and/or its customers exceed the price paid by Buyer for
the specific goods provided by Seller giving rise to the claim or cause of action.
Buyer agrees that in no event shall seller’s liability to buyer and/or its customers ex-
tend to include incidental, consequential or punitive damages. The term consequential
damages shall include without limitation loss of anticipated profits business interrup-
tion loss of use or revenue, cost of capital or loss or damage to property or equipment.
It is understood that any technical advice furnished by Seller with respect to the
use of the Goods is given without charge and Seller assumes no obligation or
liability for the advice given, or results obtained, all such advice being given and
accepted at Buyer’s risk.
7. PATENTS AND COPYRIGHTS
Subject to the limitations of the second paragraph of Section 6, Seller warrants that the
Goods sold except as are made specifically for Buyer according to Buyer’s specifications do
not infringe any valid U S patent or copyright in existence as of the date of shipment. This
warranty is given upon the condition that Buyer promptly notify Seller of any claim or suit in-
volving Buyer in which such infringement is alleged and, that Buyer cooperate fully with
Seller and permit Seller to control completely the defense settlement or compromise of
any such allegation of infringement. In the event such Goods are held to infringe such a
U S patent or copyright in such suit, and the use of such Goods is enjoined, or in the case
of a compromise or settlement by Seller, Seller shall have the right, at its option and
expense to procure for Buyer the right to continue using such Goods or replace them with non-in-
fringing Goods, or modify same to become non-infringing, or grant Buyer a credit for the depreci-
ated value of such Goods and accept return of them.
8. EXCUSE OF PERFORMANCE
Seller shall not be liable for delays in performance or for non-performance due to acts
of God, acts of Buyer, war, fire, flood, weather, sabotage, strikes, or labor or civil distur-
bance, government requests, restrictions, laws, regulations, orders of actions, unavailabil-
ity of or delays in transportation, default of suppliers, or unforeseen circumstances or any
event or causes beyond Seller’s reasonable control Deliveries or other performance may be
suspended for an appropriate period of time or canceled by Seller upon notice to Buyer
in the event of any of the foregoing, but the balance of the agreement shall otherwise re-
main unaffected as a result of the foregoing. If Seller determines that its ability to supply the
total demand for the Goods or to obtain material used directly or indirectly in the manufac-
ture of the Goods is hindered, limited or made impracticable due to causes set forth in the
preceding paragraph, Seller may allocate its available supply of the Goods or such material (without
obligation to acquire other supplies of any such Goods or material) among itself and its purchasers
on such basis as Seller determines to be equitable without liability for any failure of perfor-
mance which may result therefrom.
9. CANCELLATION
Seller may cancel this agreement at any time for any reason upon 30 days written
notice. Unless otherwise agreed in writing by Seller, Buyer may not cancel this agreement for any
reason.
10. CHANGES
Buyer may request changes or additions to the Goods consistent with Seller’s specifica-
tions and criteria. In the event such changes or additions are accepted by Seller, Seller may
revise the price and dates of delivery. Seller reserves the right to change designs and
specifications for the Goods without prior notice to Buyer, except with respect to
Goods being made-to-order for Buyer.
11. ASSIGNMENT
Buyer shall not assign its rights or delegates its duties hereunder or nay interest therein
or any rights hereunder without the prior written consent of the Seller, and any such
assignment without such consent, shall be void. Seller may assign its rights and delegate its
duties hereunder.
12. GENERAL PROVISIONS
These terms and conditions supersede all other communications, negotiations and
prior oral or written statements regarding the subject matter of these terms and condi-
tions. No change, modifications, rescission, discharge, abandonment, or waiver of these
terms and conditions shall be binding upon the Seller unless made in writing and signed
on its behalf by a duly authorized representative of the Seller. No conditions, usage or
trade, course of dealing or performance, understanding, or agreement purporting to mod-
ify, vary, explain, or supplement these terms and conditions shall be binding unless
hereafter made in writing and signed by the party to be bound and no modification shall
be affected by the Seller’s receipt, acknowledgment, or acceptance of purchase orders,
shipping instruction forms, or other documentation containing terms at variance with or in
addition to those set forth herein. No waiver by either party with respect to any breach or
default or of any right or remedy and no course of dealing, shall be deemed to
constitute a continuing waiver of any other breach or default or of any other right or
remedy, unless such waiver be expressed in writing and signed by the party to be bound. All
typographical or clerical errors made by Seller in any quotation, acknowledgment or publication
are subject to correction.
The validity, performance and all other matters relating to the interpretation and effect of this
agreement shall be governed by the law of the state of Missouri. Buyer and Seller agree that the
proper venue of all actions arising in connection herewith shall be only in the state of Missouri. The
Convention for the International Sales of Goods shall not apply to this agreement.
13. COMPLIANCE WITH CERTAIN LAWS
These Goods shall be produced in compliance with the requirements of the Fair Labor
Standards Act of l938, as amended and Executive Order 11246.
GENERAL TERMS AND CONDITIONS OF SALE
Printed in USA
Form No. II-TC (10-18)