SAMCO2 PL1001A User manual

Assembly and operating instructions
Ionisation air purifier
Built-in plasma module PL1001A
Translated operating instructions (EN)
Version 1.00, Status 08/20 22
SAMCO2GmbH
Höhenhöfe 30 | 47918 Tönisvorst
Tel: [phone] | Mail: [e-mail] | https://samco2.de

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Table of contents
Purpose of these operating instructions..................................................................... 4
1.1 Validity of these operating instructions............................................................... 4
1.2 Manufacturer and Service.................................................................................. 4
1.3 Scope of delivery............................................................................................... 5
1.4 Further documents and localised instructions.................................................... 5
1.5 Responsibilities, target group............................................................................. 6
Security.......................................................................................................................... 8
2.1 Pictograms and hazard warnings....................................................................... 8
2.2 General Safety information.............................................................................. 10
Device’s presentation ................................................................................................. 13
3.1 Description of the system................................................................................. 13
3.2 Areas of application......................................................................................... 14
3.3 Intended use.................................................................................................... 14
3.4 Technical data................................................................................................. 15
3.5 User workstations during operation.................................................................. 18
3.6 Emergency stop devices.................................................................................. 18
3.7 Operating and control elements....................................................................... 18
3.8 Hazardous areas During operation.................................................................. 19
3.9 Safety components.......................................................................................... 21
Unpacking and Assembly preparation....................................................................... 22
4.1 Prerequisites for the assembly......................................................................... 22
Assembly and commissioning................................................................................... 23
5.2 Commissioning of the module.......................................................................... 29
Manufacturer settings................................................................................................. 30
6.1 Basic settings .................................................................................................. 30
Operation..................................................................................................................... 30
7.1 Normal operation............................................................................................. 30
7.2 Switch off......................................................................................................... 30
Maintenance work and tests....................................................................................... 31
8.1 Safety instructions ........................................................................................... 31
8.2 Requirements for maintenance personnel ....................................................... 31
8.3 Consequences of non-compliance................................................................... 32
8.4 Maintenance intervals...................................................................................... 33
Troubleshooting, fault clearance, repair.................................................................... 36
9.1 Manufacturer's address ................................................................................... 36
9.2 Spare parts and parts lists............................................................................... 38
9.3 Spare parts and safety components ................................................................ 39

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Dismantling, decommissioning, recommissioning, Disposal.................................. 40
10.1 Disassembly.................................................................................................... 40
10.2 Storage............................................................................................................ 40
10.3 Decommissioning ............................................................................................ 41
10.4 Recommissioning ............................................................................................ 41
10.5 Disposal........................................................................................................... 42
Index............................................................................................................................. 43
List of figures .............................................................................................................. 45
List of tables................................................................................................................ 45
Documents about the device...................................................................................... 46
14.1 EC Declaration of Conformity........................................................................... 46
14.2 Order list for spare parts.................................................................................. 47
14.3 Supplements, versioning, Updates .................................................................. 48
14.4 Maintenance certificate.................................................................................... 49
14.5 Appendix ......................................................................................................... 50

Purpose of these operating instructions
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Purpose of these operating instructions
These operating instructions will help you to use the ionisation air purifier "PL1001A", hereinafter
referred to as the "module", safely and advantageously in accordance with its intended use.
Every person who uses, operates or otherwise works with this appliance must have read and un-
derstood the complete contents of these operating instructions.
Always keep these operating instructions within reach or close to the unit for the entire duration of
use so that you can quickly refer to any missing information.
Hand over these operating instructions to their users.
1.1 Validity of these operating instructions
These operating instructions only apply to:
Ionisation air purifier as built-in plasma module "PL1001A", with all variants and options
No part of this documentation may be reproduced or transmitted for any purpose without the ex-
press written permission of SAMCO2GmbH.
The reproduced common names, trade names, product designations, etc. may also be trademarks
without special identification and as such are subject to the statutory provisions.
Errors and omissions excepted.
1.2 Manufacturer and Service
The manufacturer of the ionisation air purifier set is:
SAMCO2GmbH
Höhenhöfe 30
47918 Tönisvorst
Tel: [phone]
Mail: [email protected]
https://samco2.de/
The manufacturer/operator is also the documentation officer.
In the event of additional questions that may arise from normal use, SAMCO2GmbH is available for
advice.

Purpose of these operating instructions
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1.3 Scope of delivery
Unless otherwise agreed in your order confirmation, the scope of delivery consists of the following
components:
•Control unit for module PL1001A
•Plasma module PL1001A
•High voltage supply for plasma module PL1001A
•Small parts included in the control unit:
o2 x screws M8 x 80
o3 x M8 nuts
o2 x washers M8
o1 x spring washer
o1 x fan ring
o1 x earthing cable for plasma module (in the box of the plasma module PL1001A)
o1 x Set for cover screw connection of the control unit
o1 x Spare appliance microfuse 4 A
o1 x cable protection for module plug 2-piece
o2 x PG7 gland for high voltage cable
•Assembly and operating instructions with CE declaration of conformity
Check against your contractual references and delivery notes whether all components were de-
livered complete and free of defects.
1.4 Further documents and localised instructions
For more information, test certificates and localised user information, please contact this address:
www.samco2.de/downloads/

Purpose of these operating instructions
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1.5 Responsibilities, target group
1.5.1 Responsibility of the operator
The operator of the system/module is responsible for ensuring that every person who works with
the module has been instructed precisely on the basis of these operating instructions (commission-
ing, operation, maintenance). The training of the operating personnel must include the following
points:
•Intended use of the module, see page 13 "Intended use".
•Hazardous areas, see page 19 "Hazardous areas".
•Safety regulations, see page 10 ff. "For your safety".
•You must satisfy yourself that the personnel have the required qualifications,
see page 7 "Personnel qualifications".
•General instructions and measures in case of emergency, see page 7.
•Applicable accident prevention regulations
•Personal protective clothing, if necessary
•Operation of the module according to these operating instructions
•Recognised, applicable rules for occupational safety
•Recognised, applicable rules for environmental protection
ATTENTION
Unwanted state of your module possible.
Your module can perform unexpected functions if you do not know exactly the pos-
sibilities and the limits of the installation and still work with the module.
When you adjust the module and the control, you must be very clear about
the effects of your settings.
If you do not understand functions of the module, contact your specialist
partner for further information.
Always make sure that your settings achieve the desired result.
desired result.
CAUTION
Risk of injury to your personnel is possible.
If you do not provide your staff with protective equipment or provide them with the
wrong protective equipment, your staff may injure themselves on the module.
Provide your personnel with the recommended protective equipment.
available.

Purpose of these operating instructions
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1.5.2 Personnel qualifications and target group of these operating instructions
These instructions are intended for trained installation personnel, maintenance personnel and us-
ers.
To ensure that all instructions are understood, the training must be given in the language of the re-
spective personnel. Thus, the following staff qualifications are required:
Assembly,
commissioning,
settings,
instruction,
troubleshooting,
maintenance work,
as described in this operat-
ing manual.
Technically qualified specialists as well as external service pro-
viders who speak German as well as the language of the operat-
ing personnel.
The usual knowledge imparted during training, e.g., as a ventila-
tion engineer, is considered a prerequisite for the assembly, ad-
justment, commissioning and troubleshooting of the module. The
employees must be proficient, familiar and experienced in all me-
chanical and electrical activities.
Operation
Education/training according to previous section on page 6, "Re-
sponsibility of the operator".
1.5.3 Emergency information
Include the module and the associated installations in your emergency planning (only for
commercial use):
Integrate the module into your operating instructions, which regulate the behaviour in emer-
gency situations.
Integrate the module into your risk assessment according to the German Ordinance on Indus-
trial Safety and Health (BetrSichV) to prevent accidents during work processes.
Consider fire-fighting measures, combating the effects of leaking substances, possible radia-
tion, rescue of persons, first aid measures.
If necessary, comply with your obligation to report new installations, faults and damage.
WARNING
Risk of injury to your personnel is possible.
If you do not teach your staff about the correct behaviour in emergency situations,
your staff can be seriously injured and poisoned.
Provide your staff with the necessary operating instructions for behaviour
in an emergency with the module.
Instruct your staff, see previous page "Responsibility of the operator".
Instruct your staff about hazardous areas of the module.

Security
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Security
2.1 Pictograms and hazard warnings
Many elements of these operating instructions are marked with fixed pictograms:

Action steps. Tips with this symbol require action from you
Additional information on the economic use of the module
Reference to further information products
Use appropriate PPE (UV eye protection, protective gloves).
Ground the module before use
Warning of a danger zone
Warning against automatic start-up
Warning of electric shock and high voltage
Warning of ozone emissions. The module generates ozone during operation
People with pacemakers or implanted defibrillators keep 15 cm away from the
device.
Notes on correct disposal
OZON

Security
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In these operating instructions you will find the following categories of hazard warningsn:
ATTENTION
These notes warn of hazards that lead to damage to property or the en-
vironment.
Description of the hazard
Follow the instructions given.
CAUTION
Notes with the word CAUTION warn of hazards that may cause minor
to moderate injury.
Description of the hazard
Follow the instructions given.
WARNING
Notices with the word WARNING warn of hazards where moderate to
fatal injuries may occur.
Description of the hazard
Follow the instructions given.

Security
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2.2 General Safety information
The module corresponds to the current state of the art and the recognised safety rules, but danger-
ous situations can still arise.
Some dangers cannot be solved at the design level, but only by following the safety instructions in
this operating manual (residual dangers).
To avoid the risk of injury and damage, you must follow the instructions below. follow these in-
structions:
2.2.1 Risk of injury
•The module has been designed for operation by persons over 14 years of age. Do not allow
younger persons access to the module.
•The module can be used by children aged 14 and over and by persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given su-
pervision or instruction concerning use of the module in a safe way and understand the hazards
involved.
•Children must not play with the appliance.
•Cleaning and user maintenance must not be carried out by children without supervision.
•The module must not be used in potentially explosive environments, the module is not suitable
for this.
•Have your qualified ventilation contractor check that the module can be used in your system be-
fore starting any installation work.
•Have the installation carried out only by a trained specialist in order to avoid hazards.
•Never operate the module without the prescribed protective devices.
•Never tamper with the module's existing protective devices and safety circuits.
•Never bypass the safety circuits if the system is not working properly. In this case, switch off the
ventilation system and the plasma system, secure the system against unintentional restarting
and notify the ventilation contractor or customer service immediately.
•Never operate the module without a protective earth connected. You may otherwise suffer a fa-
tal electric shock.
•Never operate the module outside the ventilation duct. The module generates toxic ozone and
possibly UV radiation when it is switched on.
•Persons must never be in the danger zone of the module and the system.
•Persons with pacemakers or implanted defibrillators keep a distance of 15 cm around the de-
vice, the high electrode voltage of the module of approx. 8 kV can interfere with pacemakers or
defibrillators.
•Wear the respective prescribed protective equipment (PPE) such as protective gloves and UV
eye protection when working on the module.
•Carry out the recurring inspections according to § 6 and § 15 of the Ordinance on Industrial
Safety and Health (BetrSichV) in due time.
•Keep the module/system and the immediate surroundings free of flammable substances.
•Keep a minimum distance of 400 mm to combustible materials. of 400 mm from the module.
•Keep the module/system and access routes clear.