SAMCO2 PL1001A User manual

Assembly and operating instructions
Ionisation air purifier
Built-in plasma module PL1001A
Translated operating instructions (EN)
Version 1.00, Status 08/20 22
SAMCO2GmbH
Höhenhöfe 30 | 47918 Tönisvorst
Tel: [phone] | Mail: [e-mail] | https://samco2.de

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Table of contents
Purpose of these operating instructions..................................................................... 4
1.1 Validity of these operating instructions............................................................... 4
1.2 Manufacturer and Service.................................................................................. 4
1.3 Scope of delivery............................................................................................... 5
1.4 Further documents and localised instructions.................................................... 5
1.5 Responsibilities, target group............................................................................. 6
Security.......................................................................................................................... 8
2.1 Pictograms and hazard warnings....................................................................... 8
2.2 General Safety information.............................................................................. 10
Device’s presentation ................................................................................................. 13
3.1 Description of the system................................................................................. 13
3.2 Areas of application......................................................................................... 14
3.3 Intended use.................................................................................................... 14
3.4 Technical data................................................................................................. 15
3.5 User workstations during operation.................................................................. 18
3.6 Emergency stop devices.................................................................................. 18
3.7 Operating and control elements....................................................................... 18
3.8 Hazardous areas During operation.................................................................. 19
3.9 Safety components.......................................................................................... 21
Unpacking and Assembly preparation....................................................................... 22
4.1 Prerequisites for the assembly......................................................................... 22
Assembly and commissioning................................................................................... 23
5.2 Commissioning of the module.......................................................................... 29
Manufacturer settings................................................................................................. 30
6.1 Basic settings .................................................................................................. 30
Operation..................................................................................................................... 30
7.1 Normal operation............................................................................................. 30
7.2 Switch off......................................................................................................... 30
Maintenance work and tests....................................................................................... 31
8.1 Safety instructions ........................................................................................... 31
8.2 Requirements for maintenance personnel ....................................................... 31
8.3 Consequences of non-compliance................................................................... 32
8.4 Maintenance intervals...................................................................................... 33
Troubleshooting, fault clearance, repair.................................................................... 36
9.1 Manufacturer's address ................................................................................... 36
9.2 Spare parts and parts lists............................................................................... 38
9.3 Spare parts and safety components ................................................................ 39

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Dismantling, decommissioning, recommissioning, Disposal.................................. 40
10.1 Disassembly.................................................................................................... 40
10.2 Storage............................................................................................................ 40
10.3 Decommissioning ............................................................................................ 41
10.4 Recommissioning ............................................................................................ 41
10.5 Disposal........................................................................................................... 42
Index............................................................................................................................. 43
List of figures .............................................................................................................. 45
List of tables................................................................................................................ 45
Documents about the device...................................................................................... 46
14.1 EC Declaration of Conformity........................................................................... 46
14.2 Order list for spare parts.................................................................................. 47
14.3 Supplements, versioning, Updates .................................................................. 48
14.4 Maintenance certificate.................................................................................... 49
14.5 Appendix ......................................................................................................... 50

Purpose of these operating instructions
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Purpose of these operating instructions
These operating instructions will help you to use the ionisation air purifier "PL1001A", hereinafter
referred to as the "module", safely and advantageously in accordance with its intended use.
Every person who uses, operates or otherwise works with this appliance must have read and un-
derstood the complete contents of these operating instructions.
Always keep these operating instructions within reach or close to the unit for the entire duration of
use so that you can quickly refer to any missing information.
Hand over these operating instructions to their users.
1.1 Validity of these operating instructions
These operating instructions only apply to:
Ionisation air purifier as built-in plasma module "PL1001A", with all variants and options
No part of this documentation may be reproduced or transmitted for any purpose without the ex-
press written permission of SAMCO2GmbH.
The reproduced common names, trade names, product designations, etc. may also be trademarks
without special identification and as such are subject to the statutory provisions.
Errors and omissions excepted.
1.2 Manufacturer and Service
The manufacturer of the ionisation air purifier set is:
SAMCO2GmbH
Höhenhöfe 30
47918 Tönisvorst
Tel: [phone]
Mail: [email protected]
https://samco2.de/
The manufacturer/operator is also the documentation officer.
In the event of additional questions that may arise from normal use, SAMCO2GmbH is available for
advice.

Purpose of these operating instructions
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1.3 Scope of delivery
Unless otherwise agreed in your order confirmation, the scope of delivery consists of the following
components:
•Control unit for module PL1001A
•Plasma module PL1001A
•High voltage supply for plasma module PL1001A
•Small parts included in the control unit:
o2 x screws M8 x 80
o3 x M8 nuts
o2 x washers M8
o1 x spring washer
o1 x fan ring
o1 x earthing cable for plasma module (in the box of the plasma module PL1001A)
o1 x Set for cover screw connection of the control unit
o1 x Spare appliance microfuse 4 A
o1 x cable protection for module plug 2-piece
o2 x PG7 gland for high voltage cable
•Assembly and operating instructions with CE declaration of conformity
Check against your contractual references and delivery notes whether all components were de-
livered complete and free of defects.
1.4 Further documents and localised instructions
For more information, test certificates and localised user information, please contact this address:
www.samco2.de/downloads/

Purpose of these operating instructions
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1.5 Responsibilities, target group
1.5.1 Responsibility of the operator
The operator of the system/module is responsible for ensuring that every person who works with
the module has been instructed precisely on the basis of these operating instructions (commission-
ing, operation, maintenance). The training of the operating personnel must include the following
points:
•Intended use of the module, see page 13 "Intended use".
•Hazardous areas, see page 19 "Hazardous areas".
•Safety regulations, see page 10 ff. "For your safety".
•You must satisfy yourself that the personnel have the required qualifications,
see page 7 "Personnel qualifications".
•General instructions and measures in case of emergency, see page 7.
•Applicable accident prevention regulations
•Personal protective clothing, if necessary
•Operation of the module according to these operating instructions
•Recognised, applicable rules for occupational safety
•Recognised, applicable rules for environmental protection
ATTENTION
Unwanted state of your module possible.
Your module can perform unexpected functions if you do not know exactly the pos-
sibilities and the limits of the installation and still work with the module.
When you adjust the module and the control, you must be very clear about
the effects of your settings.
If you do not understand functions of the module, contact your specialist
partner for further information.
Always make sure that your settings achieve the desired result.
desired result.
CAUTION
Risk of injury to your personnel is possible.
If you do not provide your staff with protective equipment or provide them with the
wrong protective equipment, your staff may injure themselves on the module.
Provide your personnel with the recommended protective equipment.
available.

Purpose of these operating instructions
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1.5.2 Personnel qualifications and target group of these operating instructions
These instructions are intended for trained installation personnel, maintenance personnel and us-
ers.
To ensure that all instructions are understood, the training must be given in the language of the re-
spective personnel. Thus, the following staff qualifications are required:
Assembly,
commissioning,
settings,
instruction,
troubleshooting,
maintenance work,
as described in this operat-
ing manual.
Technically qualified specialists as well as external service pro-
viders who speak German as well as the language of the operat-
ing personnel.
The usual knowledge imparted during training, e.g., as a ventila-
tion engineer, is considered a prerequisite for the assembly, ad-
justment, commissioning and troubleshooting of the module. The
employees must be proficient, familiar and experienced in all me-
chanical and electrical activities.
Operation
Education/training according to previous section on page 6, "Re-
sponsibility of the operator".
1.5.3 Emergency information
Include the module and the associated installations in your emergency planning (only for
commercial use):
Integrate the module into your operating instructions, which regulate the behaviour in emer-
gency situations.
Integrate the module into your risk assessment according to the German Ordinance on Indus-
trial Safety and Health (BetrSichV) to prevent accidents during work processes.
Consider fire-fighting measures, combating the effects of leaking substances, possible radia-
tion, rescue of persons, first aid measures.
If necessary, comply with your obligation to report new installations, faults and damage.
WARNING
Risk of injury to your personnel is possible.
If you do not teach your staff about the correct behaviour in emergency situations,
your staff can be seriously injured and poisoned.
Provide your staff with the necessary operating instructions for behaviour
in an emergency with the module.
Instruct your staff, see previous page "Responsibility of the operator".
Instruct your staff about hazardous areas of the module.

Security
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Security
2.1 Pictograms and hazard warnings
Many elements of these operating instructions are marked with fixed pictograms:

Action steps. Tips with this symbol require action from you
Additional information on the economic use of the module
Reference to further information products
Use appropriate PPE (UV eye protection, protective gloves).
Ground the module before use
Warning of a danger zone
Warning against automatic start-up
Warning of electric shock and high voltage
Warning of ozone emissions. The module generates ozone during operation
People with pacemakers or implanted defibrillators keep 15 cm away from the
device.
Notes on correct disposal
OZON

Security
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In these operating instructions you will find the following categories of hazard warningsn:
ATTENTION
These notes warn of hazards that lead to damage to property or the en-
vironment.
Description of the hazard
Follow the instructions given.
CAUTION
Notes with the word CAUTION warn of hazards that may cause minor
to moderate injury.
Description of the hazard
Follow the instructions given.
WARNING
Notices with the word WARNING warn of hazards where moderate to
fatal injuries may occur.
Description of the hazard
Follow the instructions given.

Security
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2.2 General Safety information
The module corresponds to the current state of the art and the recognised safety rules, but danger-
ous situations can still arise.
Some dangers cannot be solved at the design level, but only by following the safety instructions in
this operating manual (residual dangers).
To avoid the risk of injury and damage, you must follow the instructions below. follow these in-
structions:
2.2.1 Risk of injury
•The module has been designed for operation by persons over 14 years of age. Do not allow
younger persons access to the module.
•The module can be used by children aged 14 and over and by persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given su-
pervision or instruction concerning use of the module in a safe way and understand the hazards
involved.
•Children must not play with the appliance.
•Cleaning and user maintenance must not be carried out by children without supervision.
•The module must not be used in potentially explosive environments, the module is not suitable
for this.
•Have your qualified ventilation contractor check that the module can be used in your system be-
fore starting any installation work.
•Have the installation carried out only by a trained specialist in order to avoid hazards.
•Never operate the module without the prescribed protective devices.
•Never tamper with the module's existing protective devices and safety circuits.
•Never bypass the safety circuits if the system is not working properly. In this case, switch off the
ventilation system and the plasma system, secure the system against unintentional restarting
and notify the ventilation contractor or customer service immediately.
•Never operate the module without a protective earth connected. You may otherwise suffer a fa-
tal electric shock.
•Never operate the module outside the ventilation duct. The module generates toxic ozone and
possibly UV radiation when it is switched on.
•Persons must never be in the danger zone of the module and the system.
•Persons with pacemakers or implanted defibrillators keep a distance of 15 cm around the de-
vice, the high electrode voltage of the module of approx. 8 kV can interfere with pacemakers or
defibrillators.
•Wear the respective prescribed protective equipment (PPE) such as protective gloves and UV
eye protection when working on the module.
•Carry out the recurring inspections according to § 6 and § 15 of the Ordinance on Industrial
Safety and Health (BetrSichV) in due time.
•Keep the module/system and the immediate surroundings free of flammable substances.
•Keep a minimum distance of 400 mm to combustible materials. of 400 mm from the module.
•Keep the module/system and access routes clear.

Security
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•Disconnect the upstream ventilation system from the electrical power supply (if present) before
carrying out any maintenance work.
•Do not modify the module and use it only for the intended purpose, according to section page
13 "Intended use". Other uses are only permitted with the written consent of the operator. The
manufacturer declines all liability for damage resulting from failure to observe this instruction.
•Do not operate the module until you have read and understood all instructions.
•Train your operating and assembly personnel in the respective native language. If you would
like to translate the operating instructions into other languages, please contact us. Check
whether your operating personnel have understood the operation.
•Maintenance work may only be carried out by authorised persons who have been trained for
this activity.
•Never switch on the upstream ventilation system during repair work. Secure the upstream venti-
lation system against unintentional switching on (e.g., with padlocks on the main switch) to pre-
vent the upstream ventilation system from starting unexpectedly.
•Do not wear long hair loose, wear loose clothes or loose jewellery to avoid getting caught in the
parts of the module and the installation.
•You must be familiar with the position of any emergency stop devices that may be present, the
behaviour in the event of faults and emergencies, and how to switch off the upstream ventilation
system before working with the module so that you can react quickly and correctly in emer-
gency situations.

Security
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2.2.2 Risk of property damage
To avoid damage to property, follow the safety instructions below:
•Always leave repair work to qualified personnel. This will help you avoid faulty repairs.
•Only use accessories and spare parts specified by SAMCO2GmbH. This will prevent module
failures and ensure that the guaranteed performance is achieved.
•Only use the appropriate, recommended tools for working on the module, as described in chap-
ter 8 "Maintenance work and checks". You could otherwise damage parts of the module.
•Do not drop objects such as tools and other parts of the module on the floor, on hard surfaces
or objects. You could otherwise damage these parts of the module.
2.2.3 Danger due to climatic influences
To avoid damage or danger due to climatic influences, observe the following conditions:
•Do not operate the module in atmospheres other than those specified for the intended use.
2.2.4 Threat to the environment
•Handle your waste in accordance with the currently applicable Closed Substance Cycle and
Waste Management Act.

Device’s presentation
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Device’s presentation
3.1 Description of the system
The PL1001A built-in plasma module is an ionic air purifier for the removal of viruses, bacteria,
mould, pollen and dust. Corona viruses, for example, are proven to be removed at a rate of over
99.5 % in 30 minutes in the room (tested by the Fraunhofer Institute (IVV) using the bacteriophage
Phi6 DSM 21518). The system also removes unpleasant odours such as
cigarette smoke and some food odours from rooms.
It cleans the air directly in the room and not only in the
unit. No mechanical filters, chemicals or UV light are
required, making the system largely maintenance-
free.
The system is only intended for continuous air
disinfection in indoor rooms with a minimum size of
125 m³, it is designed for installation in existing or
newly planned ventilation systems.
For larger systems, several modules can be operated
in cascade.
A complete system consists of the plasma module (1), the high-voltage generation (2) and the con-
trol unit (3).
Figure 2, Components of the system
Figure 1, plasma module

Device’s presentation
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3.2 Areas of application
The PL1001A built-in plasma module offers a broadly applicable solution for many different areas
where hygiene and health play a role, such as:
•Schools & Kindergartens
•Office building
•Restaurants and bars
•Shopping centres and retail trade
•Hotels and guesthouses
•Public buildings
•Retirement and nursing homes
•Private households
•Museums and event halls
•Public transport
•Hospitals
•Airports and aircraft
•etc.
The module is also intended for use in the commercial sector.
3.3 Intended use
The plasma module PL1001A is intended exclusively for continuous air disinfection in indoor
rooms with a minimum size of 125 m³. The technical limits (chap. 3.4 "Technical data") must be
observed for proper use. Only spare parts approved by the manufacturer may be used for repairs.
The module is designed for installation in ventilation systems. For larger systems, several modules
can be combined, which must be arranged and installed as described in these instructions.
The module is suitable both for new installations and for retrofitting existing ventilation systems.
The installation position can be selected flexibly. The timer setting in the control unit must be set to
the values specified in Table 2, chapter "Technical data", to match the room content.
The module is exclusively intended for this purpose and may only be used for this purpose. Any
other use is considered improper and may result in damage to property or even personal injury.
SAMCO2GmbH accepts no liability for damage caused by improper use.
3.3.1 Other uses (Use contrary to intended purpose)
The module is only suitable and intended for the defined use in the previous paragraph "Intended
use". If you use this unit - or parts of it - for any other purpose, there is a risk of overloading indi-
vidual components as well as possible hazards to user personnel and persons present. This can
overload and damage the system, and you may also risk personal injury from overloaded compo-
nents and dangerous use.
You are thereby operating the system in a condition for which this system was not designed. The
operating permit expires in the event of improper use.
If you want to use the system for other purposes, you must first obtain a written release declara-
tion from the manufacturer.

Device’s presentation
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3.4 Technical data
Property
Value
Unit
Diameter plasma module
67
mm
Length plasma module
254
mm
Dimensions control unit (W x H x D)
180 x 85 x 180 (210)
mm
Dimensions high voltage generation (W x H x D)
146 x 42 x 57
mm
Main’s voltage
230
V AC
Electrode voltage, approx.
8
kV
Power consumption operation / peak
70 / 400
W
Weight, complete system, approx.
2,0
kg
Efficiency, according to manufacturer
82
%
Max. permissible ambient temperatures
-15 °C to +45 °C
°C
Max. perm. humidity
15 - 70
% RH
TÜV test report
No. 034-713259215-000TR
IBP safety report
No. HoE-025k/2021
Supplementary short report on safety,
Fraunhofer IBP
No. UHS-76/2021
Test report on effectiveness, Fraunhofer IVV
No. QL-1081-21
Table 1, General technical data
Minimum
room size
Maximum
room size
Timer 1
Timer 2
Note
125 m3
165 m3
LOW
15
In rooms WITHOUT supply air system*
165 m3
210 m3
LOW
10
In rooms WITHOUT supply air system*
210 m3
255 m3
HIGH
15
In rooms WITHOUT supply air system*
255 m3
300 m3
HIGH
10
In rooms WITHOUT supply air system*
125 m3
210 m3
LOW
5
In rooms with legally designed supply
air/exhaust air system
210 m3
300 m3
HIGH
5
In rooms with legally designed supply
air/exhaust air system
* The use of the module does not replace the legal requirements for fresh air supply.
Table 2, Timer settings for room size

Device’s presentation
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3.4.1 Dimensions and assembly drawings
Control unit:
High-voltage generation:
Figure 3, Dimensions control unit
Figure 4, dimensions high-voltage Generator

Device’s presentation
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Plasma module:
3.4.2 Labelling with type plates
The individual components are provided with a type plate at these points provided:
Figure 6, Position of the type plates
Figure 5, Dimensions plasma module

Device’s presentation
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3.5 User workstations during operation
Workplaces for people are not provided on the module because no user interventions are neces-
sary during operation.
The workplace situation during assembly depends on the existing conditions and cannot be pre-
sented in a generalised way.
3.6 Emergency stop devices
There are no emergency stop devices installed on the module and the control unit.
In an emergency, disconnect the power supply to the ventilation system or disconnect the power
supply to the ionisation air purifier.
You can also interrupt the power supply in the control unit with the mains switch (see also Chap.
5.1.1, Circuit diagram, Pos. No. 3).
Find out about the position of the existing emergency stop devices of the upstream ventilation
system.
Make sure you can reach the emergency stop units quickly in case of emergencies or mainte-
nance work.
3.7 Operating and control elements
The module and the control unit do not have any operating elements or controls that you need to
adjust during operation.
For operation of the control unit, please also use the operating instructions supplied
with the supplier components.

Device’s presentation
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3.8 Hazardous areas During operation
There is a risk of injury in these areas during operation:
Figure 7, Hazard areas of the system
CAUTION
Risk of injury possible when the system is running.
You can injure yourself while the system is running if you are inattentive in the marked
danger areas.
Avoid the marked danger areas during ongoing operation if possible.
Follow the safety instructions below for the respective areas.
No.
Place/Area
Hazard symbol
Meaning
1
Ionisation module
Warning of electric shock and high voltage.
Warning against automatic start-up. Switch off
the system before carrying out work on the
module.
Warning of ozone emissions during operation
and maintenance.
Never use the module without a connected,
functioning protective earth.
OZON

Device’s presentation
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1
Ionisation module
Use PPE (UV eye protection, protective gloves)
when working on the equipment.
Persons with pacemakers or implanted defibril-
lators keep a distance of 15 cm around the
switched-on ionisation module.
2
High-voltage gen-
eration
Persons with pacemakers or implanted defibril-
lators keep 15 cm distance around the
switched-on high-voltage generation.
Warning of electric shock and high voltage.
Warning against automatic start-up. Switch off
the system before carrying out work on the
module.
3
Control unit
Warning of electric shock and high voltage.
Warning against automatic start-up. Switch off
the system before carrying out work on the
module.
Table 3, Hazardous areas of the system
3.8.1 Warning signs on the system
These warnings are present on the system:
Warning
sign
Note text
Place, area
Warning of electric shock and high voltage.
1, 2, 3
Table 4, Warning signs on the system