Samcon liteServer T20 Series User manual

liteServer®Series
T20 –Installation Manual
2022

Doc.-ID: 220518-PT20BAU-SS-Ex Installation Manual rev.01.docx, Page 2 of 24
Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Characteristic values for explosion protection.....................................................4
2.1.1 Optional marking........................................................................................................................4
2.1.2 Standard basis and certificate ...................................................................................................5
2.2 Electrical parameters...........................................................................................6
2.2.1 Voltage supply: ..........................................................................................................................6
2.2.2 Performance, temperatures and temperature classes ..............................................................6
3General safety instructions and special conditions..............................................8
4Area of application...................................................................................................9
5Transportation and storage...................................................................................10
6Commissioning ......................................................................................................11
6.1 Installation.........................................................................................................11
6.1.1 Types from T20-VA1.1 to VA2.2..............................................................................................11
6.1.2 Type T20-VA2.3.......................................................................................................................12
6.1.3 Type T20-VA4.x.......................................................................................................................13
6.2 Opening and closing the housing......................................................................13
6.2.1 Type T20-VAx.x.x.x .................................................................................................................13
6.3 Electrical connection and commissioning..........................................................16
6.4 Supplementary elements (suitable cables & cable glands)...............................17
7Troubleshooting.....................................................................................................18
8Maintenance/ Modification.....................................................................................19
9Repair......................................................................................................................19
10 Disposal/ Recycling............................................................................................19
11 Drawings..............................................................................................................19
12 Certificates ..........................................................................................................20
12.1 EU - Declaration of Conformity..........................................................................20
12.2 EU Type Examination Certificate (ATEX)..........................................................21
12.3 IECEx Certificate of Conformity:........................................................................21
12.4 Other certificates...............................................................................................21

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Table of Figures and Charts
Table 2-1: T20 electrical input supply (T6 and T5) ............................................................6
Table 2-2: T20 power supply (T4 and T3)..........................................................................7
Fig. 6-1: T20-VA1.1 to VA2.2. Mounting options .............................................................12
Fig. 6-2: T20-VA2.3 Safety wire.......................................................................................13
Fig. 6-4: Opening the liteServer®T20-VAx.x.x.x..............................................................14
History of revisions
Product: T20 - liteServer® Series
Title: T20 - Ex Installation Manual
Doc. -Id. 220518-PT20BAU-SS-Ex Installation Manual rev.01.docx
Author: Steffen Seibert, Grad. Eng.
Created on: May 18th, 2022
Last update: April 25th, 2023
Rev.- Index
Date
Name
Comment
Approved by the EX Supervisor
00
18.05.2022
S.Seibert
Compilation of the document
01
25.04.2023
E. Schneider
Several corrections
Digital unterschrieben
von Steffen Seibert
DN: cn=Steffen Seibert,
o=SAMCON
Prozessleittechnik GmbH,
ou,
email=s.seibert@samcon.
eu, c=DE
Datum: 2023.04.28
10:56:11 +02'00'

Doc.-ID: 220518-PT20BAU-SS-Ex Installation Manual rev.01.docx, Page 4 of 24
1 Introduction
The liteServer®Series (type 20) is an electrical device. It is certified and approved as a
flameproof lumination system. The luminaires may be used in Ex-zones 1, 2, 21 and 22,
including the explosion group IIC (for example, acetylene) and IIIC (conductive and com-
bustible dust). Some models are even approved for the mining industry.
Some models of the T20-VA… liteServer® Series can be used, both as stationary and as
mobile explosion-proof lighting fixtures (hand-held use, etc.).
2 Technical data
2.1 Characteristic values for explosion protection
Identification marks
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
I M2 1
Explosion protection (gas): Ex db IIC T6 Gb
1
Explosion protection (dust): Ex tb IIIC T80°C Db IP681
Explosion protection (mining): Ex db I Mb1
Protection degree: IP66/67/68/69K (IEC/EN 60529)
2.1.1 Optional marking
If necessary, the mining industry marking (ATEX Group 1) can be omitted. **
The explosion group can be downgraded, if necessary. **
The ambient temperature range can be downgraded, if necessary. **
The temperature class/value (gas or dust) can be downgraded, if necessary. **
op is = for models with inherent safe opt. radiation [op is Gx/Dx] **
op pr = for models with protected optical radiation [op pr Gx/Dx]. **
** Please observe the markings on the type plate, the model key, as well as the operating
instructions for the device. In addition, the following warnings are stated on the
identification plate:
1
See optional/additional marking

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WARNUNG:
NICHT INNERHALB EINES EXPLOSIONSGEFÄHRDETEN BEREICHS ÖFFNEN
Sicherheitshinweise in der Installationsanleitung beachten!
--------------------------------------------------------------------------------------------------------------------
WARNING:
DO NOT OPEN IN POTENTIALLY EXPLOSIVE ATMOSPHERES
Observe the safety instructions in the installation guide!
--------------------------------------------------------------------------------------------------------------------
ВНИМАНИЕ:
НЕ ОТКРЫВАТЬ в потенциально взрывоопасных средах
Соблюдайте инструкции по технике безопасности в руководстве по установке!
AVERTISSEMENT:
NE PAS OUVRIR EN ATMOSPHÈRES EXPLOSIBLES
Respectez les consignes de sécurité dans le guide d'installation!
Note:
If the EPLs or temperature classes of the used secondary ignition protection classes (ix,
op is, etc.) are lower than the ones for the primary protection class, the identification of the
secondary protection class shall be used, or the effect shall be shown in square brackets.
For example: II 2G Ex db op is [op is Ga T4] IIC T6 Gb.
Note:
IECEx marking is always an integral part of the identification plate.
EAC-Ex marking and other affiliated certificates are marked depending on the approval
status.
2.1.2 Standard basis and certificate
Basic EX standards:
IEC
EN
DIN EN
IEC 60079-0:2017
EN 60079-0: 2018
DIN EN 60079-0: 2019
IEC 60079-1:2014
EN 60079-1: 2014
DIN EN 60079-1: 2015
IEC 60079-28:2015
EN 60079-28: 2015
DIN EN 60079-28:2016
IEC 60079-31:2013
EN 60079-31: 2014
DIN EN 60079-31: 2014
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificates: TÜV 21 ATEX 8696 X (2021)
IECEx TUR 22.0076 (2022)
Supplement / Rev. Index: 00

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2.2 Electrical parameters
2.2.1 Voltage supply:
The following electrical limit values are maximum values in the context of the approval.
Please observe the device-specific values stated in the respective user manuals!
Type T20..:
Input voltage UIN: 60 V DC / 240 V AC (50/60 Hz)
2.2.2 Performance, temperatures and temperature classes
The following tables illustrate the maximum thermal power supplies for all T20 liteServer®
enclosure types, depending on the ambient temperature and temperature class. The limit
values of the electrical power supply were evaluated in the context of the approval, T20
explosion protection concept, and the respective analyses of the housings. These limit
values are mandatory.
T20-…
T6 (85°C - 5K)
T5 (100°C - 5K)
TAMB [°C]
40
50
60
70
40
50
60
70
80
85
Ptherm [W]
VA0.1
10.5
7.9
5.3
2.6
13.4
11.8
9.2
6.6
3.9
2.6
VA0.4
13.8
10.3
6.9
3.4
14.2
12.7
11.2
8.6
5.2
3.4
VA1.1
17.4
13.0
8.7
4.3
23.9
19.6
15.2
10.9
8.5
4.3
VA1.2
18.2
13.6
9.1
4.5
25.0
20.6
15.9
11.4
6.8
4.5
VA2.0
18.2
13.6
9.1
4.5
25.0
20.6
15.9
11.4
6.8
4.5
VA2.1
22.2
16.7
11.1
5.6
30.6
25.0
19.4
13.9
8.3
5.6
VA2.2
25.0
18.8
12.5
6.3
34.4
28.1
21.9
15.6
9.4
6.3
VA2.3
28.6
21.4
14.3
7.1
39.3
32.1
25.0
17.9
10.7
7.1
VA3.x
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
VA4.1K.PS1
55.9
42.9
28.6
14.3
55.9
50.0
44.1
35.7
21.4
14.3
VA4.1K.BORx
57.1
42.9
28.6
14.3
60.0
55.0
50.0
35.7
21.4
14.3
VA4.3.K1.BORx
57.1
42.9
28.6
14.3
78.6
64.3
50.0
35.7
21.4
14.3
VA4.3.K1.PS1
79.2
60.0
40.0
20.0
79.2
70.8
62.5
50.0
30.0
20.0
TNXCD
57.1
42.9
28.6
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
Table 2-1: T20 electrical input supply (T6 and T5)

Doc.-ID: 220518-PT20BAU-SS-Ex Installation Manual rev.01.docx, Page 7 of 24
T20-…
T4 (135°C - 5K)
T3 (200°C - 40K)
TAMB [°C]
50
70
90
100
110
120
50
70
90
110
130
140
150
Ptherm [W]
VA0.1
12.0
9.2
6.3
4.9
3.5
2.1
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
VA0.4
12.7
9.7
6.7
5.2
3.7
2.2
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
VA1.1
34.8
26.1
17.4
13.0
8.7
4.3
47.8
39.1
30.4
21.7
13.0
8.7
4.3
VA1.2
36.4
27.3
18.2
13.6
9.1
4.5
50.0
40.9
31.8
22.7
13.6
9.1
4.5
VA2.0
36.4
27.3
18.2
13.6
9.1
4.5
50.0
40.9
31.8
22.7
13.6
9.1
4.5
VA2.1
44.4
33.3
22.2
16.7
11.1
5.6
61.1
50.0
38.9
27.8
16.7
11.1
5.6
VA2.2
50.0
37.5
25.0
16.7
12.5
6.3
68.8
56.3
43.8
31.3
18.8
12.5
6.3
VA2.3
57.1
42.9
28.6
21.4
14.3
7.1
78.6
64.3
50.0
35.7
21.4
14.3
7.1
VA3.x
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
u.c.
VA4.1K.PS1
47.1
38.2
26.5
20.6
14.7
8.8
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
VA4.1K.BORx
55.0
45.0
35.0
30.0
25.0
14.3
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
VA4.3.K1. BORx
110.0
85.7
57.1
42.9
28.6
14.3
110.0
90.0
70.0
50.0
30.0
20.0
10.0
VA4.3.K1.PS1
70.8
54.2
37.5
29.2
20.8
12.5
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
TNXCD
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
Table 2-2: T20 power supply (T4 and T3)
For the transport/storage temperature and the permissible ambient temperature range, ob-
serve the device-specific values in the respective operating instructions!

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3 General safety instructions and special conditions
Attention!
Luminaires of the type liteServer®Series T20 are not suitable for use in
zones 0 and 20. The ambient temperature, temperature class, and ex-
plosion group stated on the enclosure’s type plate, must absolutely be
observed! The customer is not allowed to make any alterations inside
or outside at the housing and must only be used for the intended pur-
pose and in an immaculate condition.
Attention!
Only original parts from SAMCON Prozessleittechnik GmbH may be
used for repair. Repair works affecting the explosion protection may
only be carried out in accordance with the regulations applicable in the
country of use and only by SAMCON Prozessleittechnik GmbH.
Attention!
Prior to installation, please consider external sources of heat or cold!
The permissible temperature range must absolutely be observed!
Attention!
If you use the liteServer®in the mining sector with a “high” risk of me-
chanical hazard, you must provide an appropriate device ensuring pro-
tection of translucent components (protective grille, etc.)
Attention!
Observe the warnings given on the type plate!
Note: Depending on the classification of hazard areas, a work approval
must be obtained. When adjusting the lighting fixture, you shall prevent
a potentially explosive atmosphere!
The use in hazardous areas with regard to temperature and dust layers
is defined in the respective national regulations.
Prior to the first use, you should test the luminaire corresponding to the instructions
given in the chapter Commissioning.
Please observe the national safety regulations and regulations for prevention of ac-
cidents, as well as to the safety instructions given below in this User Manual!

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4 Area of application
The lights of the liteServer®series are intended to illuminate plants or processes in haz-
ardous indoor and outdoor areas. When using the luminaire, adhere to the data specified
on its type plates and indicating labels! Applications other than described above are not
allowed without written permission from SAMCON Prozessleittechnik GmbH.
Attention!
Observe the instructions on the type plates and indicating labels!
Attention!
If you use the liteServer®in the mining sector with a “high” risk of me-
chanical hazard, you must provide an appropriate device ensuring pro-
tection of translucent parts (accessories).
Attention!
The liteServer®with the optical flange VA2.x.Kx.BOR5 is allowed to be
used in the mining industry (ATEX group I) only with a reduced temper-
ature range (-30°C…+135°C)! The liteServer with the model key T20-
VA2.x.Kx.BOR5 must also not be used in other hazardous areas with
potentially "high" risk of damage caused bymechanical stresses (ATEX
group II)!
Attention!
The liteServer®devices with model key T20-VA4.1K.PS1…, as well as
T20-VA4.3.PS1… (optical thermoplastic) must generally not be used for
applications in the mining industry (ATEX group I), nor in other hazard-
ous areas with potentially "high" risk of damage caused by mechanical
stresses (ATEX group II)!
Attention!
The liteServer®devices with model key T20-VA4.3.K1.PS1…, as well as
T20-VA2.x.Kx.BOR5 may only be used as a stationary device (not
hand-held)!
Attention!
The liteServer of type BCL2x contains inherently safe optical laser radi-
ation of λ655nm (op is) with an effect in the hazardous area. The
liteServer luminaire of type BCL2x must not be used in applications in
the mining industry (ATEX equipment group I). In IIC gas atmospheres,
the temperature classification is limited to T4. Moreover, special laser
protection provisions as defined in the latest version of the DIN EN
60825-1 Standard, as well as safety instructions in the device documen-
tation must be observed. Never look directly into the optical path! When

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doing assembly work, pay attention to the laser beam reflection of re-
flective surfaces!
All parts of the housing materials, including all external metallic and non-metallic compo-
nents, are made of high-quality materials to ensure corrosion protection and chemical re-
sistance levels required for the area of application, in "regular" industrial atmospheres and
within the specified temperature ranges.
5 Transportation and storage
Avoid impacts, mechanical stresses, and vibrations.
Make sure that neither the package nor the camera is damaged.
Store the luminaire in its original packaging and in a dry and weather-proof room, or
protect it from dirt and environmental conditions until its final assembly and installa-
tion.
Avoid extreme heat or cold sources.