SAMES KREMLIN AZUR 72C160 User manual

AZUR™ PUMP 72C160
Equipment references
64350160130000 - 64350160131101
64350160131111 - 64350160135111
64350160131175-64350160131115 - 64350160134115
User Manual 582109110
2023-09-08
Index I
Translation of the original instructions
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

Any communication or reproduction of this document, in any form whatsoever, and any exploitation or
communication of its contents is prohibited, except with the express written consent of SAMES KREMLIN.
The descriptions and features contained in this document are subject to change without notice.
© SAMES KREMLIN 2023

3
Contents
Evolution table of the document ................................................................................................................................. 6
Guarantee.................................................................................................................................................................... 7
1SAFETY INSTRUCTIONS ............................................................................................................................ 8
1.1 PERSONAL SAFETY....................................................................................................................................... 8
Overview...................................................................................................................................................................... 8
Meaning of the pictograms.......................................................................................................................................... 9
Security devices ......................................................................................................................................................... 10
Danger of Pressure .................................................................................................................................................... 10
Injection hazards........................................................................................................................................................ 11
Fire hazards, explosion, electric arc, static electricity................................................................................................ 11
Hazards of toxic products .......................................................................................................................................... 12
1.2 INTEGRITY OF THE MATERIAL....................................................................................................................... 13
Material recommendations ....................................................................................................................................... 13
Products implemented .............................................................................................................................................. 17
2ENVIRONMENT ...................................................................................................................................... 18
3PRESENTATION OF THE MATERIAL......................................................................................................... 20
3.1 COMPLETE SYSTEM ................................................................................................................................... 20
3.1.1 GENERIC PRESENTATION VISUAL .................................................................................................................. 20
3.1.2 TABLE OF AZUR™AIRLESS®PUMP AND PACKAGE CODES................................................................................... 21
3.1.3 VISUALS OF THE PROPOSED CONFIGURATION.................................................................................................. 22
Context of use............................................................................................................................................................ 23
3.2 DESCRIPTION OF THE MAIN ELEMENTS OF THE SYSTEM ..................................................................................... 24
Pump 72C160............................................................................................................................................................. 24
Motor 146371000 7000 Stroke 120.......................................................................................................................... 25
Seals kits fluid section C160....................................................................................................................................... 28
Criteria for choosing a seals kit .................................................................................................................................. 29
4IDENTIFICATION..................................................................................................................................... 30
4.1 DESCRIPTION OF THE LABEL MARKING ........................................................................................................... 30
5PRINCIPLE OF CODIFICATION ................................................................................................................. 32
5.1 PUMP CODIFICATION................................................................................................................................. 32
5.2 CODIFICATION PACKS................................................................................................................................. 33
6EQUIPMENT PLANS................................................................................................................................ 34
Pump 72C160............................................................................................................................................................. 34
Wall mounted pump.................................................................................................................................................. 35
Pump 72C160 + Cart .................................................................................................................................................. 36
Pump 72C160 + Cart + Hopper .................................................................................................................................. 37
Fluid section C160...................................................................................................................................................... 38
Motor 7000 Stroke 120.............................................................................................................................................. 39
Air supply ................................................................................................................................................................... 40
Filter........................................................................................................................................................................... 41
Pump priming kit ....................................................................................................................................................... 42
Hopper ....................................................................................................................................................................... 43
7TECHNICAL SPECIFICATIONS AND OPERATING PRINCIPLES .................................................................... 44

4
7.1 TECHNICAL CHARACTERISTICS ...................................................................................................................... 44
7.2 PRINCIPLE OF OPERATION........................................................................................................................... 47
8INSTALLATION ....................................................................................................................................... 49
Connections subsets .................................................................................................................................................. 49
Connection to compressed air supply........................................................................................................................ 50
8.1 STORAGE ................................................................................................................................................ 51
8.2 HANDLING .............................................................................................................................................. 51
9COMMISSIONING................................................................................................................................... 52
10 USE OF EQUIPMENT............................................................................................................................... 53
10.1 USER SETTINGS ........................................................................................................................................ 53
10.2 SAFETY IN PRODUCTION ............................................................................................................................. 53
10.3 RECOMMENDED RANGE OF USE................................................................................................................... 54
10.4 DIAGNOSTIC HELP /TROUBLESHOOTING GUIDE .............................................................................................. 55
10.5 POSSIBLE SYMPTOMS OF FAULTS /CAUSES OF FAULTS /REMEDY TO BE APPLIED -FAST OPERATION .......................... 57
Possible symptoms of faults / Causes / Remedies Fluid section part ........................................................................ 57
Possible symptoms of faults / Causes / Remedies Motor part .................................................................................. 59
11 MAINTENANCE ...................................................................................................................................... 60
11.1 PREVENTIVE MAINTENANCE PLAN ............................................................................................................... 60
Fluid section part ....................................................................................................................................................... 60
Motor part ................................................................................................................................................................. 62
11.2 PREVENTIVE MAINTENANCE ........................................................................................................................ 63
12 DISASSEMBLY / REASSEMBLY OPERATION............................................................................................. 64
12.1 DISASSEMBLY........................................................................................................................................... 64
Disassembly of the grounding cable .......................................................................................................................... 64
Preliminary operations .............................................................................................................................................. 65
12.2 DISCONNECT THE MOTOR AND THE FLUID SECTION .......................................................................................... 70
12.3 REASSEMBLY.......................................................................................................................................... 112
13 PNEUMATIC WIRING............................................................................................................................ 157
Count cycles pneumatic........................................................................................................................................... 157
Fit the regulator ....................................................................................................................................................... 158
Direct air control...................................................................................................................................................... 159
Indirect air control ................................................................................................................................................... 160
14 FILTER .................................................................................................................................................. 161
Install filter............................................................................................................................................................... 161
Orientation of the product output........................................................................................................................... 162
Connecting a second gun......................................................................................................................................... 163
Reversing the direction of the tank ......................................................................................................................... 164
15 OPERATIONS DISMANTLING / REASSEMBLING THE C160 FLUID SECTION ............................................ 166
15.1 DESASSEMBLY........................................................................................................................................ 168
Change the upper seals (8 chevrons + PTFE O-ring): ............................................................................................... 168
Clean and / or replace the ball + carbide seat with rod option ............................................................................... 175
Cleaning the carbide seat and changing the seal..................................................................................................... 176
15.2 REASSEMBLY.......................................................................................................................................... 190
16 INSTALLATION OF THE WALL PUMP..................................................................................................... 204

5
17 SPARE PARTS ....................................................................................................................................... 205
17.1 MOTOR,MODEL 7000 STROKE 120.......................................................................................................... 205
17.2 FLUID SECTION,MODEL C160 .................................................................................................................. 211
Repair kit.................................................................................................................................................................. 213
Fluid section seal kit # 144 050 402 ......................................................................................................................... 214
Fluid section seal kit # 144 050 403 ......................................................................................................................... 215
Fluid section seal kit # 144 050 404 ......................................................................................................................... 216
Fluid section seal kit # 144 050 405 ......................................................................................................................... 217
17.3 SPARE PARTS -PRODUCT FILTER 3/4 ", MODEL 500 BAR /7252 PSI............................................................... 218
Option .................................................................................................................................................................... 220
Accessories .............................................................................................................................................................. 222
Hoses codification.................................................................................................................................................... 230
Hoses 350 bar / 5076 psi ......................................................................................................................................... 231
Hoses 500 bar / 7252 psi ......................................................................................................................................... 232
18 APPENDICES......................................................................................................................................... 233
18.1 DÉCLARATION EU AND UKCA OF INCORPORATION ....................................................................................... 233
19 DECLARATION OF CONFORMITY .......................................................................................................... 234

6
Evolution table of the
document
Recording revisions
Editor
Object
Revision
Date
Modified by
E DUMONT/F
SEGUIN
AIRLESS pump A - Draft -
beta test
Week 21/2019 N Plantard
F SEGUIN AIRLESS pump B Week 09/2020 N Plantard
F SEGUIN AIRLESS pump C Week 09/2020 N Plantard
F SEGUIN AIRLESS pump D Week 20/2020 N Plantard
F SEGUIN AIRLESS pump E Week 30/2020
Week 32/2020
N Plantard
E DUMONT
F SEGUIN AIRLESS pump F Week 38/2020 N Plantard
F SEGUIN AIRLESS pump G Week 38/2020 N Plantard
F SEGUIN AIRLESS pump H Week 04/2023 N Plantard
F SEGUIN AIRLESS pump I Week 34/2023 N Plantard
Dear customer, you have just purchased your new equipment and we
thank you for it.
We have taken the utmost care, from design to manufacture, so that
this equipment gives you complete satisfaction.
For a good use and an optimal availability, we invite you to read this
manual carefully before using your equipment.

7
Guarantee
We reserve the right to make any changes or improvements even after
receipt of an order without being able to attribute a non-compliance
to the descriptions contained in the instruction manuals and selection
guides.
Our equipment is checked and tested in our workshops before
shipment.
To be valid, any complaint concerning a material will have to be
formulated to us in writing within 10 days of the delivery.
SAMES KREMLIN equipment, equipped with its original identification
plates, has a one-year warranty or 1800H of operation (first term
reached) from the date of ex-factory against any defect of material or
defect of it is up to us to see and appreciate.
The warranty excludes wear parts, deterioration or wear resulting from
abnormal or unscheduled use by SAMES KREMLIN, failure to observe
instructions for proper operation or lack of maintenance.
The warranty is limited to the repair or exchange of parts returned to
our factory and recognized as defective by us and does not cover the
listed wear parts or not.
Any costs resulting from an operating outage can not be charged to
us. The costs of return to our workshops are the responsibility of the
customer.
An intervention can be carried out on site at the customer's request.
In this case, the transportation and accommodation costs of the
technician (s) will remain the responsibility of the applicant.
Any changes made to our equipment without our consent will void the
warranty.
Our guarantee is limited to that of the suppliers of materials which enter
in the composition of our sets.

Safety instructions
8
1Safety instructions
1.1 Personal safety
Overview
Read all operating instructions and device labels carefully
before putting the equipment into service.
Personnel using this equipment must have been trained in its use.
The workshop manager must ensure that the operators have fully
understood all the instructions and safety rules of this equipment and other
elements and accessories of the installation.
Misuse or operation can cause serious injury. This material is for professional
use only. It must be used only for the purpose for which it was intended.
Do not modify or transform the material. Parts and accessories must only
be supplied or approved by SAMES KREMLIN.
The equipment must be checked periodically. Defective or worn parts
must be replaced.
Never exceed the maximum working pressures of the equipment
components.
Always respect the laws in force regarding security, fire, electricity of the
destination country of the equipment.
Only use products or solvents that are compatible with the parts in
contact with the product (see product manufacturer's technical data
sheet).

Safety instructions
9
Meaning of the pictograms
Danger pinching,
crushin
Danger moving parts
Danger : high
pressure
Risks of product
emanation
Danger : hot parts or
surfaces
Danger : flammability
risks
Danger : electricity
Risk of explosion
Danger (user)
Warning Danger
Gloves required
Grounding
Protective helmet Hearing pro- tection
Mandatory
respiratory protection
Safety shoe
Protective clothing
Protective visor
Safety glasses is
mandatory
Refer to the
manual/instruction
leaflet

Safety instructions
10
Security devices
Attention
Guards (motor cover, coupling guard, housings, ...) are set
up for safe use of the equipment.
The manufacturer can not be held responsible for any
bodily injury as well as failures and / or damage to the
equipment resulting from the destruction, the occultation or
the total or partial removal of the protectors.
Never exceed the maximum working pressures of the
equipment components.
Danger of Pressure
Safety requires that a decompressed air shutoff valve be mounted on the
pump motor supply circuit to allow trapped air to escape when the supply
is shut off.
Without this precaution, the residual air from the engine may cause the
motor pump to operate and cause a serious accident.
Similarly, a product purge valve must be installed on the product circuit so
that it can be purged (after shutting off engine air and decompressing it)
before any intervention on the equipment. These valves should remain
closed for air and open for the product during the procedure.

Safety instructions
11
Injection hazards
"HIGH PRESSURE" technology requires the utmost care.
Operation can cause dangerous leaks. There is a risk of product injection
into exposed parts of the body, which can lead to serious injury and the
risk of amputation:
An injection of product into the skin or other parts of the
body (eyes, fingers ...) must be treated urgently by
appropriate medical care.
Do not look at the gun nozzle when it is under pressure.
Never direct the jet to another person.
Never attempt to stop the jet with the body (hands,
fingers...) or with rags or similar.
Fire hazards, explosion,
electric arc, static electricity
Improper grounding, insufficient ventilation, open flames or sparks can
cause an explosion or fire which could result in serious injury.
To avoid these risks, especially when using pumps, it is imperative:
To connect the equipment, the parts to be treated, the
cans of products and cleaners to the ground,
To ensure good ventilation,
Keep the work area clean and free of rags, papers, solvents,
Do not operate electrical switches in the presence of vapors
or during removal,
Immediately stop the application in the presence of arcs,
Store all liquids outside the work areas.
Use products whose flash point is as high as possible to avoid
any risk of formation of flammable gases and vapors
(consult the product safety data sheets).
To equip the drums with a lid to reduce the diffusion of gases
and vapors in the cabin.
It is forbidden to pump explosive materials

Safety instructions
12
Hazards of toxic products
Toxic products or vapors can cause serious injury through contact with the
body, in the eyes, under the skin, but also by ingestion or inhalation. It is
imperative :
To know the type of product used and the dangers it
represents,
Store the products to be used in appropriate areas,
Contain the product used in the application in a container
designed for that purpose,
Evacuate the products in accordance with the legislation
of the country where the equipment is used,
To wear protective clothing designed for that purpose,
Wearing goggles, hearing protectors, gloves, shoes,
coveralls and masks for the respiratory tract.
Attention
The use of halogenated hydrocarbon solvents and products
containing these solvents in the presence of aluminum or
zinc is prohibited.
Failure to follow these instructions exposes the user to the risk
of explosion resulting in serious injury or death.

Safety instructions
13
1.2 Integrity of the material
Material recommendations
Protectors are put in place for safe use of the equipment.
Exemples :
Engine hood.
Carters.
The manufacturer can not be held responsible in case of:
Bodily injury.
As well as breakdowns and / or damage to the equipment
resulting from the destruction, the occultation or the total or
partial withdrawal of the protectors.

Safety instructions
14
Pump
Recommendations for pumps.
It is essential to read the compatibilities of the motors and
pumps before coupling as well as the special safety
instructions.
These instructions are on the pump instruction manuals.
The pneumatic motor is intended to be coupled to a fluid
section. Never modify the coupling system.
Keep hands clear of moving parts.
The parts constituting this movement must be kept clean.
Before starting up or using the motor pump, carefully read
the DECOMPRESSION PROCEDURE.
Check that the decompression and purge air valves are
working properly.
It is forbidden to operate the pump without its protective
motor cover - risk of crushing
It is forbidden to disassemble the safety valve during the
operation of the pump - check that the air regulator and
pressure gauge are working once a month.
Only use genuine SAMES KREMLIN accessories and
spare parts designed to withstand the pump's operating
pressures.
Booster phase of the pump
Mandatory wearing of PPE (glasses + gloves + safety shoes).
Feeding cycle
The booster cycle must be at a maximum of 1 bar at the
gauge of the air equipment, keeping the gun open.
Progressive manual mounting to the air regulator.

Safety instructions
15
Paint phase pump and pressure gun
Mandatory wearing of PPE during this phase of painting
where the pump and the gun are under pressure.
Do not look at the gun nozzle when it is under pressure.
Rinse at a maximum of 1 bar at the pressure gauge of the
air equipment (variable pressure depending on the length
of the pipes).
Rinsing the pump
Wearing PPE (glasses + gloves + safety shoes)
Do not look at the gun nozzle when it is under pressure
Rinse at a maximum of 1 bar at the pressure gauge of the
air equipment (variable pressure depending on the length
of the pipes).
Defusing the pump
PPE port mandatory.
Risk of fluid section heating during defusing
Risk of overheating of the fluid section in case of defusing.
Mass cable
It is mandatory to connect the pump to earth. The canes
are conductive
Trolley
Concerning the work and displacement of the pump on trolley on a flat
floor it is forbidden to pull on the trolley and pump assembly via the pipe.

Safety instructions
16
Hoses
Recommendations for hoses.
Keep hoses away from traffic areas, moving parts and hot
areas.
Never subject product hoses to temperatures above 60 ° C
or below 0 ° C.
Do not use hoses to pull or move equipment.
Tighten all connections and hoses and connectors before
commissioning the equipment.
Check hoses regularly, replace them if damaged.
Never exceed the maximum operating pressure stated on
the hose (PMS).
For fitting the hoses and gun: PPE is mandatory.
Tighten to block stop. (Pipes + Pistol)
Normal stop
To make a normal stop:
Use the air regulator to gradually decompress the pump.
Emergency shut-off valve
The stop valve 91458 is an emergency stop valve.
This valve must be within easy reach of the operator.

Safety instructions
17
Products implemented
Given the diversity of the products implemented by the users and the
impossibility of listing all the characteristics of the chemical substances,
their interactions and their evolution over time SAMES KREMLIN can not
be held responsible:
The poor compatibility of materials in contact.
inherent risks to staff and the environment.
Wear and tear, maladjustment, malfunction of equipment
or machines and the quality of the finished product.
The user will have to identify and prevent the potential dangers inherent
to the implemented products such as /
Toxic vapors.
Fire.
Explosions.
It will determine the risks of immediate reactions or due to repeated
exposures to the staff.
SAMES KREMLIN declines any responsibility, in case of:
Bodily or psychic injuries.
Direct or indirect material damage due to the use of
chemical substances.

Environment
18
2Environment
The equipment must be installed on a horizontal, stable and flat ground
(eg concrete slab).
Non-moving equipment must be secured by suitable fixing devices (spit,
screws, bolts, etc.) to ensure its stability during use.
To avoid risks due to static electricity, the equipment and its components
must be grounded.
For pumping equipment (pumps, elevators, chassis, etc.), a
2.5 mm section wire is attached to the equipment. Use this
wire to connect the equipment to the general "earth". In
severe environments (mechanical protection of the ground
wire, vibrations, moving equipment, etc.) where damage to
the grounding function is likely, the user will have to replace
the wire of 2, 5 mm supplied, by a device more adapted to
its environment (wire of greater section, braid of mass, fixing
by lug with eyelet ...).
Have the earth continuity checked by a qualified
electrician. If earth continuity is not assured, check terminal,
wire and grounding point. Never operate the equipment
without solving this problem.
The gun must be "grounded" through the fluid hose. When
spraying from a gun, the fluid hose must be conductive.
The materials to be painted must also be "grounded" by
means of clamps with cables or, if they are suspended, by
means of hooks which must remain permanently clean.
Note: all objects in the work area must also be grounded.

Environment
19
Do not store more flammable products than necessary
inside the work area.
These products must be stored in approved containers and
grounded.
Use only grounded metal buckets for the use of rinse
solvents.
Cartons and papers are to be banned. Indeed they are very
bad conductors, even insulators.
Material marking
Each device is equipped with a sign plate with the name of the
manufacturer, the reference of the device, important information for
the use of the device (pressure, power, ...) and sometimes against the
pictogram shown below.
The equipment is designed and manufactured with high quality
materials and components that can be recycled and reused.
European Directive 2012/19 / EU applies to all devices marked with this
logo (crossed out bin). Find out about the collection systems available
for electrical and electronic devices.
Comply with the rules in your area and do not dispose of old appliances
with household waste. Proper disposal of this old device will help
prevent adverse effects on the environment and human health.

Presentation of the material
20
3Presentation of the material
3.1 Complete system
3.1.1 Generic presentation visual
Ind Descrption
A Azur™ Pump
B Gun
C Hose
D Suction rod
E Bucket
F Filter
G Cart