Sami autochopper S110-TC440 User manual

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Table!of!Contents!
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/!0#10(-) 2!
/3!!$4',+41)0#10(-) 2!
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23!!-*1&,,&'B)$&+$?&,)*+(--?+()"(#-?+("(',)!!!
23/!-*1&,,&'B)$&+$?&,)*+(--?+()#9A?-,"(',)!/!
23.!-#7&'B)$&+$?&,)*+(--?+(),(-,)$4?*1&'B-)!.!
23=!-#7&'B)$&+$?&,)*+(--?+()"(#-?+("(',)!=!
232!-#7&'B)$&+$?&,)*+(--?+()#9A?-,"(',)!2!
23C!$?,,&'B)?'&,)*+(--?+()"(#-?+("(',)!C!
236!$?,,&'B)?'&,)*+(--?+()#9A?-,"(',)!;!
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6!#'B1()-('-4+)$#1&8+#,&4')/!!
63!!$%($E&'B)*+(--(+)$#1&8+#,&4')//!
63/!*+(--(+)#'B1()-('-4+)$#1&8+#,&4') /.!
63.!$%($E&'B)-*1&,,&'B)81#9()$#1&8+#,&4')/=!
63=!-*1&,,&'B)81#9()#'B1()-('-4+)$#1&8+#,&4')/2!
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@!
1Machine!parts!
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:A B77C!DEF<7=E6!
GA B77C!H:G;7!
DA I6EH7DH8<7!DE<76!
CA IJKL76!
7A "M;8HH8FN!G;:C7!!!
>A O8KDL:6N7!DEF<7=E6!
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G!
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7!
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NA I67KK76!
LA 'JHH8FN!JF8H!
8A "M;8HH8FN!M8KHEF!
PA ":4!KM77C!DEFH6E;!
9A 'EFH6E;!M:F7;!
;A (:FJ:;!DEFH6E;!<:;<7!
QA "48HDLGE:6C!
FA O8KDL:6N7!DEF<7=E6!
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EA R8;!>8;H76!
MA %:;<7!G;ED9!
SA R8;!H:F9!
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8!
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1!
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:A 'L:8F!E8;!
GA "M;8HH8FN!G;:C7!;8>H76!
DA O8KDL:6N7!DEF<7=E6!
L=C6:J;8D!QEHE6!
CA O8KDL:6N7!DEF<7=E6!
K8C7!KL8>H!
7A ":4!L=C6:J;8D!QEHE6!
>A "M;8HH8FN!M8KHEF!
DEFH6E;!<:;<7!
NA T7<7;!N7:6!U0#'AV!
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8A ILEHE7;7DH68D!
67D78<76K!
PA 'JHH8FN!JF8H!;8>H76!
9A X=C6:J;8D!MJQM!
;A #;7DH68D!QEHE6!
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3!
2Valves!
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2.1 Control!valves!
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&FC8D:HE6!;8NLH!8K!8;;JQ8F:H7C!EF!HL7!DE8;!4L7F!<:;<7!8K!8F!JK75!&HYK!MEKK8G;7!HE!EM76:H7!HL7!<:;<7K!
Q:FJ:;;=!G=!M67KK8FN!EF!HL7!KMEE;!48HL!:!KQ:;;!KD674C68<765!
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'EFH6E;!<:;<7K!EF!HL7!<:;<7!G;ED95!
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I67KK76!:FC!
DJHH8FN!JF8H!
;8>H76!
IJKL76!
"M;8HH8FN!
G;:C7!
CE4F!
"M;8HH8FN!
G;:C7!
JM!
":4!DL:8F!
L=C6:J;8D!
QEHE6!
B77C!
DEF<7=E6!
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%:;<7!KMEE;K!

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!44456789:;7<=5>8! !
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B77C!DEF<7=E6!67<76K7!DEFH6E;!<:;<7!8K!:HH:DL7C!HE!HL7!E8;!H:F95!! !
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>E64:6C!!
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G:D94:6C!
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B77C!DEF<7=E6!
67<76K7!!
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!44456789:;7<=5>8! !
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2.2 LS:valve!
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8K!F7D7KK:6=!HE!N7H!7FEJNL!ME476!HE!QE<7!HL7!KM;8HH8FN!G;:C7!:FC!MJKL765!
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,"/<:;<7!8F!0'/Q:DL8F75!
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2!
3Switchboard!and!soft!starter!
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3.1 Switchboard!
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"48HDLGE:6C!>6EQ!0#'/Q:DL8F75!"E>H!KH:6H76!:FC!ME476!KJMM;=!:67!EF;=!8FKH:;;7C!8F!0#'/Q:DL8F7K5!
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3.2 Soft!starter!
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KH:6H76K`CEDJQ7FHK`Q:FJ:;aK868JKaKE>HKH:6H76a7Fa.--.5MC>! !
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!44456789:;7<=5>8! !
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4Hydraulic!circuits!
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)JHEDLEMM76!L=C6:J;8DK!DEFK8KHK!E>!H4E!L=C6:J;8D!D86DJ8HKV!KM;8HH8FN!D86DJ8H!:FC!K:48FN!D86DJ8H5!"M;8HH8FN!
D86DJ8H!8FD;JC7K!KM;8HH8FN!D=;8FC76!:FC!DEQMEF7FHK!DEFF7DH7C!HE!Q:FJ:;!DEFH6E;!<:;<7!U;EN!;8>H76V!
C8KDL:6N7!DEF<7=E6!K8C7!KL8>HV!6:8K8FN!:FC!;E4768FN!C8KDL:6N7!DEF<7=E6V!7WH76F:;!L=C6:J;8DKA5!
#<76=HL8FN!7;K7!8K!DEFF7DH7C!HE!HL7!K:48FN!D86DJ8H5!!
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X=C6:J;8D!C8:N6:Q5!"M;8HH8FN!D86DJ8H!Q:697C!48HL!67C!:FC!K:48FN!D86DJ8H!Q:697C!48HL!G;J75!
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!44456789:;7<=5>8! !
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5Hydraulic!pressure!measurement!and!adjustment!
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$7SJ867C!HEE;K_!
o1!QQ!L7W!97=!
o3!QQ!L7W!97=!
oZ!QQ!L7W!97=!
o-@!QQ!467FDL!
o-[!QQ!467FDL!
oI67KKJ67!N:JN7!./?3!G:6!
oI67KKJ67!N:JN7!./?3.!G:6!
oIL8;;8MK!KD674C68<76!
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5.1 Splitting!circuit!pressure!measurement!
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•"M;8HH8FN!D86DJ8H!M67KKJ67!8K!Q7:KJ67C!>6EQ!HL7!Q:FJ:;!DEFH6E;!<:;<75!
•'EFF7DH!M67KKJ67!N:JN7!U./?3.!G:6A!HE!HL7!M67KKJ67!H7KH!DEJM;8FN!Q:697C!48HL!=7;;E4!
:66E4!U(-ZW?!HL67:CA5!
•"H67KK!HL7!D86DJ8H!G=!7WH7FC8FN!HL7!C8KDL:6N7!DEF<7=E6!E6!;8>H8FN!HL7!;EN!;8>H76!JM5!
•'L7D9!M67KKJ67!>6EQ!M67KKJ67!N:JN75!
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o"-23!QEC7;K!c!?-.!G:6!
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!44456789:;7<=5>8! !
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5.2 Splitting!circuit!pressure!adjustment!
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•(E<7!DEFH6E;!M:F7;!HE!HL7!K8C75!
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:66E4!U(-ZW?!HL67:CA5!
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•0L7!:CPJKHQ7FH!KD674!U1!QQ!L7W!97=A!8K!Q:697C!48HL!67C!:66E45!
•0J6F8FN!HL7!:CPJKHQ7FH!KD674!D;ED948K7!8FD67:K7K!HL7!M67KKJ675!0J6F8FN!
DEJFH76D;ED948K7!67CJD7K!HL7!M67KKJ675!
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!44456789:;7<=5>8! !
-@!
5.3 Sawing!circuit!pressure!test!couplings!
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"--./0'!
"-23!
"--./0#'!

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!44456789:;7<=5>8! !
-1!
5.4 Sawing!circuit!pressure!measurement!
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!!!!!!!!! !
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•'EFF7DH!M67KKJ67!N:JN7!U./?3.!G:6A!HE!HL7!M67KKJ67!H7KH!DEJM;8FN!U(-ZW?!HL67:CA5!
•I;:D7!:!M87D7!E>!4EEC!JFC76!HL7!DJHH8FN!JF8H5!
•)CPJKH!K:4!KM77C!DEFH6E;!HE!Q:W8QJQ!KM77C5!
":4!KLEJ;C!L8H!HL7!4EEC!KE!L:6C!HL:H!HL7!DL:8F!KHEMK!KM8FF8FN5!
•":4!JK8FN!HL7!Q:FJ:;!QEC75!!
•'L7D9!M67KKJ67!>6EQ!M67KKJ67!N:JN75!
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o":48FN!D86DJ8H!:CPJKHQ7FH!<:;J7!8K!-2.!G:6!8F!:;;!QEC7;K5!
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!44456789:;7<=5>8! !
-3!
5.5 Sawing!circuit!pressure!adjustment!
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•":48FN!D86DJ8H!M67KKJ67!8K!:CPJKH7C!>6EQ!HL7!<:;<7!G;ED95!
•,EEK7F!HL7!;ED9FJH!Q:697C!48HL!=7;;E4!:66E4!U-[!QQ!467FDLA5!
•0L7!:CPJKHQ7FH!KD674!8K!Q:697C!48HL!67C!:66E4!U3!QQ!L7W!97=A5!
•0J6F8FN!HL7!:CPJKHQ7FH!KD674!D;ED948K7!8FD67:K7K!HL7!M67KKJ675!0J6F8FN!
DEJFH76D;ED948K7!67CJD7K!HL7!M67KKJ675!
•08NLH7F!;ED9FJH!:>H76!:CPJKHQ7FH5!
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!!

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!44456789:;7<=5>8! !
-Z!
5.6 Cutting!unit!pressure!measurement!
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•$7QE<7!JMM76!L=C6:J;8D!LEK7!>6EQ!HL7!D=;8FC76!U??!QQ!467FDLA5!
!
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@`2d!
@`2d!
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!44456789:;7<=5>8! !
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•"H:6H!HL7!Q:DL8F7!8F!Q:FJ:;!QEC7!:FC!KH:6H!K:48FN5!
•I67KKJ67!N:JN7!KLEJ;C!67:C!-.!G:65!
•)CPJKH!M67KKJ67!8>!F7D7KK:6=5!
! !

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!44456789:;7<=5>8! !
-2!
5.7 Cutting!unit!pressure!adjustment!
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!!!!!!!!!!!!! !!
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•I67KKJ67!8K!:CPJKH7C!G=!HJ6F8FN!HL7!KD674!Q:697C!48HL!67C!:66E4!UZ!QQ!L7W!97=A5!
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HL7!M67KKJ675!
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KD674!Z!>J;;!6EJFCK5!0L8K!K7HK!HL7!M67KKJ67!HE!e-.G:65!
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!44456789:;7<=5>8! !
-^!
6Sequence!valve!adjustment!
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$7SJ867C!HEE;K_!
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•IJKL!HL7!KM;8HH8FN!M8KHEF!:N:8FKH!HL7!M87D7!E>!4EEC!JK8FN!Q:FJ:;!QEC75!
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•&>!HL7!C7;:=!8K!E<76!@!K7DEFCK!HL7!K7SJ7FD7!<:;<7!F77CK!HE!G7!:CPJKH7C5!
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!44456789:;7<=5>8! !
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This manual suits for next models
3
Table of contents