Samsung PE8500 Series User manual

PlasmaTV
ChassisF5NA
ModelCodePN51F8500AFXZA
SERVICEMANUAL
PlasmaTV
PN51F8500AF
Contents
1.Precaution
2.ProductSpecication
3.DisassemblyandReassembly
4.Troubleshooting
5.WiringDiagram
RefertotheservicemanualintheGSPN(seetherearcover)formoreinformation.

Contents
Contents
1.Precaution........................................................................................................................................1−1
1.1.SafetyPrecautions...................................................................................................................1−1
1.2.ServicingPrecautions...............................................................................................................1−3
1.3.StaticElectricityPrecautions......................................................................................................1−4
1.4.InstallationPrecautions.............................................................................................................1−5
2.ProductSpecication.........................................................................................................................2−1
2.1.ModelComparison...................................................................................................................2−1
2.2.Feature&Specications...........................................................................................................2−2
2.3.SpecicationsAnalysis.............................................................................................................2−4
2.4.DetailFactoryOption...............................................................................................................2−5
2.5.Accessories............................................................................................................................2−6
2.5.1.SuppliedAccessories...................................................................................................2−6
3.DisassemblyandReassembly..............................................................................................................3−1
3.1.OverallDisassemblyandReassembly..........................................................................................3−1
3.1.1.SeparationofSTANDP-BASE......................................................................................3−1
3.1.2.SeparationofASSYCOVERP-REAR............................................................................3−2
3.1.3.SeparationofASSYMAINBOARD...............................................................................3−4
3.1.4.SeparationofSMPS.....................................................................................................3−6
3.1.5.SeparationofSPEAKER...............................................................................................3−7
3.1.6.SeparationofMolPCamera...........................................................................................3−7
3.1.7.SeparationofFunction/Blutetoothmodule/WIFImodule.....................................................3−8
3.1.8.SeparationofBracketWall/Bracketmodule......................................................................3−9
4.Troubleshooting................................................................................................................................4−1
4.1.FirstChecklistforTroubleshooting.............................................................................................4−1
4.1.1.CheckpointsbyErrorMode...........................................................................................4−2
4.1.2.OperatingLogicLED...................................................................................................4−6
4.1.3.Blue-toothPairing.......................................................................................................4−8
4.2.FactoryModeAdjustments........................................................................................................4−9
4.2.1.EnteringFactoryMode.................................................................................................4−9
4.2.2.FactoryData...............................................................................................................4−11
4.3.ServiceAdjustment..................................................................................................................4−27
4.4.SoftwareUpgrade....................................................................................................................4−30
4.5.RS-232C................................................................................................................................4−31
4.6.A Vcontrolcode.......................................................................................................................4−32
5.WiringDiagram................................................................................................................................5−1
5.1.OverallWiring........................................................................................................................5−1
5.1.1.PinConnection...........................................................................................................5−4
5.1.2.ConnectorFunctions....................................................................................................5−9
iCopyright©1995-2013SAMSUNG.Allrightsreserved.

Contents
5.1.3.Cables.......................................................................................................................5−10
Copyright©1995-2013SAMSUNG.Allrightsreserved.ii

1.Precaution
1.Precaution
Toavoidpossibledamage,electricshocksorexposuretoradiation,followtheinstructionsbelowwithregardtosafety,
installation,serviceandESD.
1.1.SafetyPrecautions
1)Makesureallprotectivedevicesareproperlyinstalledincludingnon-metallichandlesandcompartmentcoverswhen
installingorre-installingthechassisorchassisassemblies.
2)Makesurethatnogapsexistbetweenthecabinetsforchildrentoinserttheirngersintopreventchildrenfrom
receivingelectricshocks.GapsmentionedaboveincludeventilationholesofatoogreatmagnitudebetweenthePDP
moduleandthecabinetmask,andtheimproperinstallationoftherearcabinet.
Errorsmayoccurwhentheresistanceisbelow1.0MΩorover5.2MΩ.Inthesecases,makesurethatthedeviceis
repairedbeforesendingitbacktothecustomer.
3)CheckforElectricityLeakage(ACLeakageTest)
WARNING
Donotuseaninsulatedtransformerforcheckingtheleakage.Useonlythosecurrentleakagetestersormirroring
systemsthatcomplywithANSIC101.1andtheUnderwriterLaboratory’sspecications(UL1410,59.7).
DEVICE
UNDER
TEST
LEAKAGE
CURREN T
TESTER
TES T ALL
EXPOSED ME TAL
SUR FACES
2-WIRE CORD
ALSO TES T WITH
PLUG REVERSED
(US ING AC
ADAPTER PLUG
AS REQU IRED)
EARTH
GROUND
( R E A D I N G
SHOULD NOT BE
ABOVE 0.5mA)
Figure1.1ACLeakageTest
4)Ahighvoltageismaintainedwithinthespeciedlimitsusingsafetyparts,calibrationandtolerances.Whenvoltage
exceedsthespeciedlimits,checkeachspecialpart.
5)WarningforEngineeringChanges:
Nevermakeanychangesoradditionstothecircuitdesignortheinternalpartforthisproduct.
Ex:Donotaddanyaudioorvideoaccessoryconnectors.Thismightcausephysicaldamage.
Furthermore,anychangesoradditionstotheoriginaldesign/engineeringwillinvalidatethewarranty.
6)Warning-HotChassis:
SomeTVchassisaredirectlyconnectedtooneendoftheACpowercordforelectricalreasons.Withoutinsulated
transformers,theproductcanonlyberepairedsafelywhenthechassisisconnectedtotheearthedendoftheAC
powersource.
TomakesuretheACpowercordisproperlyconnected,followtheinstructionsbelow.Usethevoltmetertomeasurethe
voltagebetweenthechassisandtheearthedground.Ifthemeasurementisover1.0V ,unplugtheACpowercordand
changethepolaritybeforereinsertingit.Measurethevoltagebetweenthechassisandthegroundagain.
1-1Copyright©1995-2013SAMSUNG.Allrightsreserved.

1.Precaution
7)SomeTVchassisareshippedwithanadditionalsecondarygroundingsystem.Thesecondarysystemisadjacentto
theACpowerline.Thesetwogroundingsystemsareseparatedinthecircuitusinganunbreakable/unchangeable
insulationmaterial.
8)Whenanyparts,materialorwiringappearoverheatedordamaged,replacethemwithnewregularonesimmediately.
Whenanydamageoroverheatingisdetected,correctthisimmediatelyandmakearegularcheckofpossibleerrors.
9)Checkfortheoriginalshapeofthelead,especiallythatoftheantennawiring,anysharpedges,theACpowerandthe
highvoltagepower.Carefullycheckifthewiringistootight,incorrectlyplacedorloose.Neverchangethespace
betweenthepartandtheprintedcircuitboard.ChecktheACpowercordforpossibledamages.Keepthepartorthe
leadawayfromanyheat-emittingmaterials.
10)SafetyIndication:
Someelectricalcircuitsordevicerelatedmaterialsrequirespecialattentiontotheirsafetyfeatures,whichcannotbe
viewedbythenakedeye.Ifanoriginalpartisreplacedwithanotherirregularone,thesafetyorprotectivefeatureswill
belostevenifthenewonehasahighervoltageormorewatts.
Criticalsafetypartsshouldbebracketedwith(,).Useonlyregularpartsforreplacements(inparticular,ame
resistanceanddielectricstrengthspecications).Irregularpartsormaterialsmaycauseelectricshockorre.
Copyright©1995-2013SAMSUNG.Allrightsreserved.1-2

1.Precaution
1.2.ServicingPrecautions
WARNING
1)Firstcarefullyreadthe“SafetyInstruction”inthisservicemanual.
Whenthereisaconictbetweentheserviceandthesafetyinstructions,followthesafetyinstructionatalltimes.
2)Anyelectrolyticcapacitorwiththewrongpolaritywillexplode.
1)Theserviceinstructionsareprintedonthecabinet,andshouldbefollowedbyanyservicepersonnel.
2)MakesuretounplugtheACpowercordfromthepowersourcebeforestartinganyrepairs.
a)Removeorre-installpartsorassemblies.
b)Disconnecttheelectricplugorconnector,ifany.
c)Connectthetestpartinparallelwiththeelectrolyticcapacitor.
3)Somepartsareplacedatahigherpositionthantheprintedboard.Insulatedtubesortapesareusedforthispurpose.
Theinternalwiringisclampedusingbucklestoavoidcontactwithheatemittingparts.Thesepartsareinstalledback
totheiroriginalposition.
4)Aftertherepair,makesuretocheckifthescrews,partsorcablesareproperlyinstalled.Makesurenodamageiscaused
totherepairedpartanditssurroundings.
5)CheckforinsulationbetweenthebladeoftheACplugandthatofanyconductivematerials(i.e.themetalpanel,
inputterminal,earphonejack,etc).
6)InsulationCheckProcess:
UnplugthepowercordfromtheACsourceandturntheswitchon.Connecttheinsulatingresistancemeter(500V)to
theACplugblade.TheinsulatingresistancebetweenthebladeoftheACplugandthatoftheconductivematerial
shouldbemorethan1MΩ.
7)AnyB+interlockshouldnotbedamaged.
Ifthemetalheatsinkisnotproperlyinstalled,noconnectiontotheACpowershouldbemade.
8)Makesurethegroundingleadofthetesterisconnectedtothechassisgroundbeforeconnectingtothepositivelead.
Thegroundleadofthetestershouldberemovedlast.
9)Bewareofrisksofanycurrentleakagecomingintocontactwiththehigh-capacitycapacitor.
10)Thesharpedgesofthemetalmaterialmaycausephysicaldamage,soprotectyourselfbywearingglovesduringthe
repair.
11)Duetothenatureofplasmadisplaypanels,partialafter-imagesmayappearifastillpictureisdisplayedonthescreen
foralongperiodoftime.
Thisiscausedbybrightnessdeteriorationduetothestorageeffectofthepanel,andtopreventthisfromhappening,we
recommendthatthebrightnessandcontrastarereduced.(e.g.)Contrast:25,Brightness:50
1-3Copyright©1995-2013SAMSUNG.Allrightsreserved.

1.Precaution
1.3.StaticElectricityPrecautions
1)Somesemi-conductive(“solidstate”)devicesarevulnerabletostaticelectricity.ThesedevicesareknownasESD.
ESDincludestheintegratedcircuitandtheeldeffecttransistor.Toavoidanymaterialsdamagefromelectrostatic
shock,followtheinstructionsdescribedbelow.
2)Removeanystaticelectricityfromyourbodybyconnectingtheearthgroundbeforehandlinganysemi-conductiveparts
orassemblies.Alternatively,wearadischargeablewrist-belt.
(Makesuretoremoveanystaticelectricitybeforeconnectingthepowersource-thisisasafetyinstructionfor
avoidingelectricshock)
3)RemovetheESDassemblyandplaceitonaconductivesurfacesuchasaluminumfoiltopreventaccumulatingstatic
electricity.
4)DonotuseanyFreon-basedchemicals.SuchchemicalswillgeneratestaticelectricitythatcausesdamagetotheESD.
5)Useonlygrounded-tipironsforsolderingpurposes.
6)Useonlyanti-staticsolderremovaldevices.
Mostsolderremovaldevicesdonotsupportananti-staticfeature.Asolderremovaldevicewithoutananti-staticfeature
canstoreenoughstaticelectricitytocausedamagetotheESD.
7)DonotremovetheESDfromtheprotectiveboxuntilthereplacementisready.MostESDreplacementsarecoveredwith
lead,whichwillcauseashorttotheentireunitduetotheconductivefoam,aluminumfoilorotherconductivematerials.
8)RemovetheprotectivematerialfromtheESDreplacementleadimmediatelyafterconnectingittothechassisor
circuitassembly.
9)TakeextremecautioninhandlinganyuncoveredESDreplacements.Actionssuchasbrushingclothesorliftingyourleg
fromthecarpetoorcangenerateenoughstaticelectricitytodamagetheESD.
CAUTION
Theseservicinginstructionsareforusebyqualiedservicepersonnelonly.
Toreducetheriskofelectricshockdonotperformanyservicingotherthanthatcontainedintheoperatinginstructions
unlessyouarequaliedtodoso.
Copyright©1995-2013SAMSUNG.Allrightsreserved.1-4

1.Precaution
1.4.InstallationPrecautions
1)Forsafetyreasonsaminimumoftwopeoplearerequiredtocarrythisproduct.
2)Keepthepowercordawayfromanyheatemittingdevices,asameltedcoveringmaycausereorelectricshock.
3)Donotplacetheproductinareaswithpoorventilationsuchasabookshelforcloset.Theincreasedinternaltemperature
maycausere.
4)Bendtheexternalantennacablewhenconnectingittotheproduct.Thisisameasuretoprotectitfrombeingexposedto
moisture.Otherwise,itmaycauseareorelectricshock.
5)Makesuretoturnthepoweroffandunplugthepowercordfromtheoutletbeforerepositioningtheproduct.Also
checktheantennacableortheexternalconnectorsiftheyarefullyunplugged.Damagetothecordmaycausere
orelectricshock.
6)Keeptheantennafarawayfromanyhigh-voltagecablesandinstallitrmly.Contactwiththehigh-voltagecableorthe
antennafallingovermaycausereorelectricshock.
7)WhenconnectingtheRFantenna,checkforaDTVreceivingsystemandinstallaseparateDTVreceptionantennafor
areaswithnoDTVsignal.
8)Wheninstallingtheproduct,leaveenoughspace(4”)betweentheproductandthewallforventilationpurposes.A
riseintemperaturewithintheproductmaycausere.
9)WhenmovingaPDPwithremovablespeakers,detachthespeakersrstbeforemovingthemainbody.MovingthePDP
mainbodywithoutseparatingthespeakersmaycausethespeakerstodetach,possiblycausingdamageorinjury.
1-5Copyright©1995-2013SAMSUNG.Allrightsreserved.

2.ProductSpecication
2.ProductSpecication
2.1.ModelComparison
SeriesPE8500
FrontView
FrontColorBlack
WithoutStand46.87x27.88x2.18
51"
WithStand46.87x29.27x10.63
WithoutStand54.8x32.6x2.18
60"
WithStand54.8x34.22x11.81
WithoutStand58.37x34.56x2.18
Dimensions
WxDxH
(inch)
64"
WithStand58.37x36.14x12.6
WithoutStand20.9kg
51"
WithStand23.4kg
WithoutStand29.2kg
60"
WithStand32.4kg
WithoutStand32.8kg
Weight
(lbs)
64"
WithStand36.3kg
PremiumDisplayPanel
SmartHUB(GoldenBridge(UI))
Anynet+(HDMI-CEC)
SMARTInteraction
Miracast
Feature
Allshare(ScreenMirroring/ContentsSharing)
Copyright©1995-2013SAMSUNG.Allrightsreserved.2-1

2.ProductSpecication
2.2.Feature&Specications
■Features
•Digital-TV ,RF,4HDMI,1-Component(A V),3-USB2.0(MediaPlay),Optical,Lan
•Brightness:1500cd/m2
•ContrastRatio:10000:1
•DolbyDigital+,SRStheater
Model
PN51F8500
PN60F8500
PN64F8500
PDPPanelPremiumDisplayPanel
ScanningFrequencyHorizontal:60kHz~73kHz(Automatic)
Vertical:47Hz~63Hz(Automatic)
DisplayColors16.7Mcolor
MaximumResolutionHorizontal:1920Pixels
Vertical:1080Pixels
InputSignalAnalog0.7Vp-p±5%positiveat75Ω,internallyterminated
InputSyncSignalH/VSeparate,TTL,P.orN.
MaximumPixelClock
rate74.25MHz
Environmental
Considerations
OperatingTemperature:32˚F~122˚F(0˚C~50˚C)
OperatingHumidity:20%~90%
StorageTemperature:-4˚F~140˚F(-20˚C~60˚C)
StorageHumidity:10%~90%
AudioSpec
MAXInternalAudioOutputPower:Each3W(Left/Right)
Equalizer:5band
OutputFrequency:RF:20Hz~15.4kHz
A V/Componet/HDMI:20Hz~20kHz
NOTE
DolbyDigital+,GameMode,FilmMode,EnergySaving,Anynet+,3DBuilt-In,E-Manual.
2-2Copyright©1995-2013SAMSUNG.Allrightsreserved.

2.ProductSpecication
■Specication
ModelPN51F8500PN60F8500PN64F8500
DisplayResolution1920x1080
Environmental
Considerations
OperatingTemperature
OperatingHumidity
StorageTemperature
StorageHumidity
50°Fto104°F(10°Cto40°C)10%to80%,non-condensing-4°Fto113°F
(-20°Cto45°C)5%to95%,non-condensing
StandSwivel(Left
/Right)0˚
46.8x27.8x2.1inches
(1190.5x708.2x55.4mm)
54.8x32.5x2.1inches
(1392.1x828.0x55.4mm)
58.3x34.5x2.1inches
(1482.6x877.7x55.4mm)
Dimensions
(WxH
xD)
With
Stand46.8x29.2x10.6inches
(1190.5x743.5x270.0mm)
54.8x34.2x11.8inches
(1392.1x869.3x300.0mm)
58.3x36.1x12.5inches
(1482.6x918.0x320.0mm)
With
Stand51.5lbs(23.4kg)71.4lbs(32.4kg)79.8lbs(36.2kg)
Weight
Without
Stand46.0lbs(20.9kg)64.3lbs(29.2kg)72.3lbs(32.8kg)
ScreenSize51˝Class
(50.6measureddiagonally)
60˝Class
(59.9measureddiagonally)
64˝Class
(64.0measureddiagonally)
Sound(Output)10Wx2
Copyright©1995-2013SAMSUNG.Allrightsreserved.2-3

2.ProductSpecication
2.3.SpecicationsAnalysis
Model
PN51F8500
PN60F8500
PN64F8500
PN51E8000
PN60E8000
PN64E8000
Design
DisplayTypePDPTVPDPTV
Built-InTunerOO
Resolution1920X10801920X1080
PDPModuleFPES
ScreenSize51"/60"/64"51"/60"/64"
Basic
Pictureratio16:916:9
Brightness1500cd/m21500cd/m2
ContrastRatio40000:140000:1 Picture
PictureEnhancerDNIeDNIe
Equalizer5Band5Band
AutoVolumeControlOO
SurroundSoundSRSTruSurroundHDSRSTruSurroundHD
Audio
SpeakerOutput10W+10W(15W+15W)10W+10W(15W+15W)
PIPOO
CaptionOO
EntertainmentModeOO
GameModeOO
EnergySavingOO
Features
Anynet+OO
ConnectionsAntenna1(Cable/Air)-NTSC(Air):US1(Cable/Air)-NTSC(Air):US,KR
TIP
O:Supported
X:NotSupported
NOTE
Forthepowersupplyandpowerconsumption,refertothelabelattachedtotheproduct.
2-4Copyright©1995-2013SAMSUNG.Allrightsreserved.

2.ProductSpecication
2.4.DetailFactoryOption
ModelPN51F8500PN60F8500PN64F8500
VendorSDISDISDI
Panel
CodeBN96-25802ABN96-25803ABN96-25804A
SMPSPDBoardBN44-00619ABN44-00602ABN44-00603A
ByteItemItem
0FactoryReset----
1Type51FPCrD60FPCrD64FPCrD
2Localset-SelectyourLocalSet
3Model-PF8500
4Tuner-Auto
5ChTable-None
6FrontColorON/OFFP-D-G-Dy
TIP
O:Supported
X:NotSupported
NOTE
Forthepowersupplyandpowerconsumption,refertothelabelattachedtotheproduct.
Copyright©1995-2013SAMSUNG.Allrightsreserved.2-5

2.ProductSpecication
2.5.Accessories
2.5.1.SuppliedAccessories
AccessoriesItemItemcode
3DGlassesBN96-25615A
FerriteCore3301-002049
PowerCord3903-000552
Batteries(AAAx2)4301-000103
TV
MIC
STB
SOURCE
VOICE
MORE
VOL
CH
LIGHT DVR MENU 3D
SMARTHUB
GUIDERETURN
EXIT
RemoteControlAA59-00758A
ComponentVideoBN39-01154C
ComponentAudioBN39-01154H
HolderWireBN61-08951A
CleaningClothBN63-02368B
Owner`sInstructionsBN68-04835A
IrExtenderCableBN96-26652A
2-6Copyright©1995-2013SAMSUNG.Allrightsreserved.

3.DisassemblyandReassembly
3.DisassemblyandReassembly
ThissectionoftheservicemanualdescribesthedisassemblyandreassemblyproceduresforthePDPTV .
WARNING
ThisPDPTVcontainselectrostaticallysensitivedevices.Usecautionwhenhandlingthesecomponents.
3.1.OverallDisassemblyandReassembly
CAUTION
•DisconnectthePDPTVfromthepowersourcebeforedisassembly.
•Followthesedirectionscarefully;neverusemetalinstrumentstopryapartthecabinet.
3.1.1.SeparationofSTANDP-BASE
DescriptionDescriptionPhotoScrew
1.Placemonitorfacedownoncushionedtable.
RemovescrewsfromtheStand.
Removestand.
6003–000337
M4*L10
6003–000337
M4*L10
Copyright©1995-2013SAMSUNG.Allrightsreserved.3-1

3.DisassemblyandReassembly
3.1.2.SeparationofASSYCOVERP-REAR
DescriptionDescriptionPhotoScrew
1.Removethescrewsofrear-cover.
<60">
6003–001782
M4*L12
6003–000337
M4*L10
<64">
6003–001782
M4*L12
6003–000337
M4*L10
2.Liftupandremovetherear-cover.
<51">
<60">
3-2Copyright©1995-2013SAMSUNG.Allrightsreserved.

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
<64">
Copyright©1995-2013SAMSUNG.Allrightsreserved.3-3

3.DisassemblyandReassembly
3.1.3.SeparationofASSYMAINBOARD
DescriptionDescriptionPhotoScrew
1.RemovetheFFCCable
Pulloutthecablegently
Pullthecoverplate
※TherearefourkindsofFFCcables
a)Y-maintomainboard(30p-FFCCable)
b)E-addressbuffertomainboard(60p-FFCCable)
c)F-addressbuffertomainboard(80p-FFCCable)
d)MoIPCameraCable(20p-FFCCable)
2.RemovePowerHarness
-Pulloutthecablepushingindicatedarea.
3.RemovetheX-mainHarness
-Pulloutthecablepushingindicatedarea.
3-4Copyright©1995-2013SAMSUNG.Allrightsreserved.

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
4.RemoveFunctionCable
-Pulloutthecablepushingindicatedarea.
5.RemoveSpeakerCable
-Pulloutthecablepushingindicatedarea.
6.Removethescrewsofmainboard.
CAUTION
WhenyouremoveBoards,youmust
disconnectallconnectors.
Ifyoudon't,itcancauseproblems.
6001–002606
M3*L10
Copyright©1995-2013SAMSUNG.Allrightsreserved.3-5

3.DisassemblyandReassembly
3.1.4.SeparationofSMPS
DescriptionDescriptionPhotoScrew
1.RemovethescrewsofSMPS.
RemovetheSMPS.
CAUTION
WhenyouremoveBoards,youmust
disconnectallconnectors.
Ifyoudon't,itcancauseproblems.
6001–002606
M3*L10
6003–001439
M3*L10
2.<60",64">
RemovethescrewsofACInlet.
RemovetheACInlet.
RemovethescrewsofSMPS
RemovetheSMPS
CAUTION
WhenyouremoveBoards,youmust
disconnectallconnectors.
Ifyoudon't,itcancauseproblems.
6001–002606
M3*L10
6003–001439
M3*L10
6001–002606
M3*L10
3-6Copyright©1995-2013SAMSUNG.Allrightsreserved.