Samsung S803JGB2/YLW User manual

SERVICE
WASHING MACHINE
CONTENTS
WASHING MACHINE
Caution for the safety during servicing
1. SPECIFICATIONS
2. SAFETY DEVICES
3. OVERVIEW OF THE WASHING MACHINE
4. OVERVIEW OF THE CONTROL PANEL
5. MAIN FUNCTION
6. TECHNICAL POINT
7. GENERAL ERROR FUNCTION
8. TROUBLE DIAGNOSIS
9. TEST MODE
10. DESIGNATION OF MAIN COMPONENTS
11. PCB SCHEMATIC DIAGRAM
11-1. PCB CIRCUIT DIAGRAM
12. SETTING UP A WASH MACHINE
13. ASSEMBLE AND DISASSEMBLE
14. TOOLS FOR DISASSEMBLY AND ASSEMBLY
15. EXPLODED VIEW AND PARTS LIST
Manual
S803JGB2/YLW
S803JGW2/YLW
S803JGP2/YLW
S803JGS2/YLW
S803JGE2/YLW

- 27 -
11-1. PCB CIRCUIT DIAGRAM
27

28
11-1. ASSY-PCB Part List
LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK
WDD01 1401-001007 THYRISTOR-TRIAC 10A,800V,20uA,300V/uS,TO-220AB 1TRIAC1
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1TRIAC2
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1TRIAC3
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1TRIAC4
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1TRIAC5
WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F 1TRIAC7
WDD02 0402-001023 DIODE-BRIDGE RBV1506,600V,15A,SIP-4 1B/D
WDD03 3501-001180 RELAY-MINIATURE 12VDC,400mW,-,2FormC,7mS,3mS 1RELAY3
WDD04 3501-001156 RELAY-POWER 12VDC,0.53W,16000MA,1FORMA,20MS,10MS 1RELAY1
WDD04 3501-001156 RELAY-POWER 12VDC,0.53W,16000MA,1FORMA,20MS,10MS 1RELAY2
WDD05 0402-000137 DIODE-RECTIFIER 1N4007,1000V,1A,DO-41,TP 1D14
WDD05 0402-000137 DIODE-RECTIFIER 1N4007,1000V,1A,DO-41,TP 6D15~D19
WDD06 0504-000130 TR-DIGITAL KSR1105TF,NPN,200MW,4.7K/10K,SOT-23,TP 1TR3
WDD06 0504-000130 TR-DIGITAL KSR1105TF,NPN,200MW,4.7K/10K,SOT-23,TP 1TR4
WDD06 0504-000159 TR-DIGITAL KSR2105,PNP,200MW,4.7K/10K,SOT-23,TP 1TR1
WDD06 0504-000159 TR-DIGITAL KSR2105,PNP,200MW,4.7K/10K,SOT-23,TP 1TR2
WDD07 DE13-20016A IC-VOLT REGU KA7805A,TO-220AB,1A,0/125C,-,- 1TR7
WDD08 0501-000465 TR-SMALL SIGNAL MMBT3904,NPN,350mW,SOT-23,TP,100-300 2TR5,TR6
WDD09 1202-000141 IC-VOLTAGE COMP. 7033,SOT-89,3P,-,SINGLE,0V,-,P 1IC4
WDD10 2802-000188 RESONATOR-CERAMIC 8MHz,0.5%,TP,10.0x5.0x8.0mm 1RESO
WDD11 DE13-20017A IC-DRIVE KID65003AP,DIP,16P,STICK,TR-AR 3IC3,IC5,IC6
WDD12 1103-001203 IC-EEPROM 524C20D21,128x8Bit,DIP,8P,300MIL,-,2.5V,-,PL 1IC2
WDD13 DE30-20016A BUZZER CBE2220BA,STICK,-,-,-,-,-,-,- 1BZ
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1SW2
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1SW3
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1SW4
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1SW5
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1SW7
WDD14 3404-000282 SWITCH-TACT 12Vdc,50mA,120gf,6x6x5mm,SPST 1SW8
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L10
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L11
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L14
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L15
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L21
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L22
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L23
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L24
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L25
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L29
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L30
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L31
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L32
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L33
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L34
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L35
WDD15 DE07-20040A LED LAMP SLH-34VC70F,RED,T,PI5,-,-,-,- 1L36
WDD16 DE07-00011A LED DISPLAY A4232GM-0,23.7*18.7*17.2,GRN,2dig,14seg,-,- 1DISP
WDD18 DE34-20071A SWITCH-ROTARY DC10V,1MA,SH,PA-1005A-003-000, 1E/SW

12
7. General Error Function
lWhen an error occurs, this function starts to keep generating error melody sounds and displays error indicators as
shown in the followings per corresponding error by blinking in 0.5sec interval until the error status is completely cleared out.
In this case, all the driving devices are turned off until the error is cleared out.
1. WATER SUPPLY ERROR
- Display shows ‘ E1’ .
- Water Supply Error occurs when water level frequency does not show changes more than 100Hz or water is not supplied
up to the water level presetting for 20 min or more at the time of initial water supply.
- The error status can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status.
2. WATER DRAIN ERROR
- Display shows ‘ E2’ .
- In case the water level frequency is 24.5KHz or less in the initial phase of UNB-detecting cycle.
- Water Drain error can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status.
3. OVER-FLOW ERROR
- Display shows ‘ E3’ .
- Over-Flow error occurs when the water level is in abnormal operation. It can be cleared by turning POWER S/W OFF.
Water is drained prior to POWER S/W OFF and it is forced to be drained for 2 min if a frequency of more than 24.5
KHzisdetected.
4. DOOR OPEN ERROR
- Display shows ‘ door’ or ‘Ed’
- Door Open error can be cleared by closing the door.
5. UNBALANCE ERROR
- Display shows ‘ E4’ .
- Laundry load is unbalanced; loosen any tangled laundry.
- If only one item of clothing needs washing, such as a bathrobe or jeans, the final spin result might be unsatisfactory and an
“ E4” error message will be shown in the display window.
- Unbalance error is cleared by POWER S/W OFF and by resuming the POWER ON initial status.
6.WATERHEATERERROR
- Display shows ‘ E5,E6’ .
- In case the water temperature rises by 7°C or more in 1 min. or by 2°C less in 10 min after heating is started.
- It can be cleared by turning POWER S/W OFF.
7. ASS’ Y PRESSURE S/W ERROR
* Generated Frequency Signal of WATER LEVEL(W/L) S/W (KHz)
- If the same signal as the above table is detected for more than 5 seconds, it is a PRESSURE S/W Error.
- When the error occurs, water drain pump will operate for 3 min. and then turn off the water drain pump.
Then the display shows ‘ E7’ indicating a pressure s/w error indicator.
8. ABNORMAL WATER TEMPERATURE ERROR
- In case the water temperature is 50°C or more in Delicate and Wool course.
- At the time of initial water supply, if the water temperature is not appropriate, water starts to be drained
and it is forced to be drained for 2 min when the abnormal frequency of 24.5KHz is detected.
- Display shows ‘ E8’ .
- This error can be cleared by POWER S/W OFF.
9. WATER LEAKAGE ERROR (E9)
- Water Leakage error occures when water is drained naturally after washing program starts.
Course Water Temp
Delicate 50°C or more
Wool 50°C or more
Level Low Level High Level
Abnormal W/L Frequency 30.00 KHz 15.00 KHz

13
7. General Error Function
10. Tacho Error
- This error occurs in case motor thaco is out of order or tacho siganals inputted are fewer than 2
- "EA" displayed
- This error can be cleared by power s/w off
11. Motor Triac short Error
- This error occurs in case over 300 per 1 sec tacho signals are inputted power S/w should be off.
- "Eb" displayed.
- This error can be cleared by power s/w off
12. Thermistor error
- This error occurs, when Thermistor circuit is abnormal or the detected electrical volt is 0.2v below or 4.5v over
- "Ec" displayed
- This error can be cleared by power s/w off

14
8. Trouble Diagnosis
- As the micom wash machine is configured of the complicate structure, there might be the service call.
Below information is prepared for exact trouble diagnosis and suitable repair guide.
Caution for the Repair and Replacement
1) As some electronic components are damaged by the charged static electricity from the resin part of wash
machine or the human body, prepare the human body earth or remove the potential difference of the
human body and wash machine by contacting the power supply plug when the work contacting to PCB is
executed.
2) Since AC220~240V is applied to the triac T1 and T2 on P.C.B, the electric shock may occur by touching
and be careful that the strong and weak electricity are mixed.
3) As the P.C.B assembly is designed for no trouble, do not replace the P.C.B assembly by the wrong
diagnosis and follow the procedure of the trouble diagnosis when the micom is not operated normally.
Please follow below instruction for the trouble diagnosis and parts replacement.
POWER SUPPLY PLUG

15
8-1. Trouble Diagnosis
No Item Cause and treatment
1The power is not supplied
- Is the PCB connector connected well?
- Is the voltage normal?
- Is the power supply plug connected well?
- Is the noise filter connected well?
- Is the secondary output of the power supply transformation normal?
- Is the fuse disconnected? (option)
• If above points are not found, the PCB assembly is out of order.
Replace it.
2The water is not supplied.
- Is the knob open?
- Did you push START/PAUSE button after selecting the course?
- Is the water supply valve connected well?
- Is the winding of the water supply valve continuous?
- Is the connection and operation of the pressure switch normal?
• If above points are not found, the PCB assembly is out of order.
Replace it.
3The wash does not start though
the water supply is stopped.
- Is the connection and operation of the pressure switch normal?
- Is the pressure switch hose damaged so that the air is leaked?
- Is the pressure switch hose bent?
- Check the operation of the water level switch.
• If above points are not found, the PCB assembly is out of order.
Replace it.
4The drum does not rotate during
washing.
- Is the belt connected well?
- Is the winding of the motor continuous?
(Rotor winding, stator winding, generator)
- Is the motor protector normal?
• If above points are not found, the PCB assembly is out of order.
Replace it.
5
The drum rotates by one direction
during washing. (The drum rotates
to one direction for SPIN.)
- The PCB assembly is out of order. Replace it.
(Inversion relay open trouble)
6Drainage problem.
- Is the drainage hose bent?
- Is the winding of the drainage pump continuous?
- Is the drain filter clogged by the waste?
• If above points are not found, the PCB assembly is out of order.
Replace it.
7Dehydration problem. - The unbalance is detected.
- Put in the laundry uniformly and start again.
8Abnormal noise during SPIN.
- Is the pulley nut loosen?
- Is the transport safety device removed?
- Is the product installed on the level and stable place?
(Little noise may be generated during the high-speed SPIN.)
9Leak breaker or current/leak
breaker is down during washing.
<When the leak breaker and current breaker is installed separately>
- When the leak breaker is down, check and make the earth of the outlet.
- When the current is down, the current is leaked.
<Is the breaker down when the leak/current breaker is combined?>
- Check the rated capacity of the current and leak breaker.
The current breaker may be down due to the lack of the current when the
wash machine and other apparatus are used.
In this case, execute the cold water wash to check whether the current capacity is lack.
10 The heating is not executed.
- Is the wash heater terminal unplugged?
- Is the wash heater normal?
- If above points are not found, the PCB assembly is out of order.
Replace it.

16
8-2 . Problem Checking And Method Of PCB
8-2-1 The Part Of Power Source
YES
YES
NO
YES
NO
YES
NO Power On
Check The Trans
Check The Diode(D15-D19)
And Condenser(CE5)
Exchange TR7(7805) And
Check The
Condenser(CE3)
The Voltage Of
Betweenⓐand ⓑIs
As Big As 12V?
7805
D15,16,18,19
D17
CE5
CE3
TR7
ⓐ
ⓑ
ⓒ
ⓓ
ⓔ60
61
62
30
63
TRANS 2200UF 470UF
The Voltage Of
Betweenⓒand ⓓIs
As Big As 12V?
The Voltage Of
Betweenⓔand ⓓIs
As Big As 5V?
NO

17
8-2-2. Reset Part
NO
YES
8-2-3. Interrupt Part
The Value Of
Measurement Result Of
Between Micom 26 And
Is 5V?
Check The Power Source
26
7042
IC3
R12 100
CE1 1UF
Check IC3
TR6 815
11
R64 2.2K
R60 4.7K
R61 C23
C22
ⓐ
Check The Curve
Output Of ⓐ?Check D15 - D19
Check The Micom
Number 11 ? Check TR6, R60
Check The Part Of
Oscillator

18
8-2-4. Checking The Part Of An Oscillator
8-2-5. Check The Part Of Buzzer
When The Micom 27,28
Check, The Value Is
8Mhz?
Check Resonator
Exchange Micom And Check R29
27
28
R29 1M
RESO
8MHz
ⓐPart Confirm DC12V ? Check The Part Of Power Source
Exchange BZ,
Check R40,R13
12
R13 10K
BZ
R40 1K
IC6
12V
ⓐⓑ
NO
YES
NO
YES

19
8-2-6. Driving Part Checking
◆
◆◆
◆Confirm The Output Of DC5V, When The Every Part Of Micom Number Check,
According To The Some Problem Condition
ex) When The Drain Is Not Operating But Pump Motor Is Operating, Check
The 5Voltage Of Micom
※
※※
※Check The Micom 18th In The Above Method When The Cold Water Is Bad
37
19
18
38
16
17
IC65003
MICOM
POWER
PRE
COLD
RINSE
DOOR
PUMP
R54
R47
R58
R51
R48
TRIAC5
TRIAC3
TRIAC2
TRIAC7
TRIAC4
ⓐ
ⓐ
ⓐ
ⓐ
ⓐ
ⓐ
Micom Number, 17 Is
5Voltage? Micom Bad
The Part Of ⓐIs
0 Voltage? Check The IC 65003
Check R48, TRIAC4
NO
NO
YES
YES

20
8-2-7. Confirm The Driving Part Of Motor
BD1
RELAY3 D13
TRIAC1
CM2 R71
R46
1W 300
CM05
R69 COIL2
IC 65003
22
15
MICOM
12V
Motor Is Not Spinning Check BD1, TRIAC1
Motor Is Not Turning
Right And Left Check RELAY2
Check The Tacho Part
YES
YES
NO
NO

21
8-2-8. Checking The Tacho Part
Have The Motor Turn In Hand
Is The Rectangular
CurveInTheMicom8,
10th ?
Check The Surroundings
Circuit And TR5
R38 1K
TR5
R41 4.7K
R39
C28
815
C15
8
10
Exchange The Motor
MICOM
NO
YES

22
9. Test Mode
1. Driving Compartment Test Mode
A. Hold down “ 1” and “ 2” keys simultaneously and then press POWER S/W “ 4” on.
(Whole lamps turn on and display show “ tl” after 3 Seconds.)
B. The driving compartment can be tested when you press “ 3” key right after entering
into the initial stage of the TEST MODE.
• Driving Compartment Test
Pre-wash VALVE ON(0.3sec) →OFF(0.3sec) →COLD VALVE ON(0.3sec) →[OFF(0.3sec) →
HOT VALVE ON (0.3sec) : OPTION ]→OFF(0.3sec) →Rinse VALVE ON(0.3sec) →OFF(0.3sec) →
Pump MOTOR ON(0.3sec) →OFF(0.3sec) →MOTOR Left (0.5sec) →OFF(0.5 sec) →
MOTOR Right (0.5sec) →OFF(0.3sec) →HEATER RELAY ON(0.3sec) →OFF(0.3sec) →DOOR OPEN
(Function continues when door is closed)
2. THERMISTOR TEST MODE
A. Hold down “ 1” and “ 2” keys simultaneously and then press POWER S/W “ 4” on.
(Whole lamps turn on and display show “ tl” after 3 Seconds.)
B. Press the “ 1” key and display shows “ t2”
C. Press the “ 3” key and display shows the inside temperature of tub.
C
rpm
min.
P1005J
1 2 34

35
15. TOP(FRONT) - Exploded View
G012 G027

36
15. TUB - Exploded View
R015
V007
R013
R003
R014
R008
R019
R020
T031
R018
R016
R021
R007
R028
R005
R024
R023
R006
R022
R010
R025
R025
R011

37
15. CASE - Exploded View
G023
G015
G002
C007
T024
CO23 R017
J001
J011
J012
C009
J008
G008
G003
P001
VO17 V010
G018
R012
R012
B006
G009 G025
R026
J012
G020

38
15. Parts List
LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK
B006 DC97-02079A ASSY-LEG S1005J,SLIM/25MM 4S803JGB(P,S,E)2/YLW
B006 DC97-02079A ASSY-LEG S1005J,SLIM/25MM 4S803JGW2/YLW
C007 DC96-00524B ASSY-M.WIRE HARNESS P6093,COLD/2WAY/MANU 1
C008 DC97-03032H ASSY-PANEL CONTROL S803J/MASKING,BLUE-2(RUSSIA) 1S803JGB2/YLW
C008 DC97-01785M ASSY-PANEL CONTROL S803J,RUSSIAN 1S803JGW2/YLW
C008 DC97-02492R ASSY-PANEL CONTROL S803J/MASKING,PEARL/WHT 1S803JGP2/YLW
C008 DC97-02492V ASSY-PANEL CONTROL S803J/MASKING,SILVER(RUSSIA) 1S803JGS2/YLW
C008 DC97-02492T ASSY-PANEL CONTROL S803J/MASKING,GOLD(RUSSIA) 1S803JGE2/YLW
C009 DC62-00024F VALVE-WATER B1215J,NYLON66/250TRMN,-,-,N 1
C010 DC61-10316B CAP-RINSE SEW-740DR,PP(TB-52),-,-,-,WHT, 1
C021 DC64-00357A INLAY-PANEL S803J,PC(T=0.5),-,-,-,BLUE-2 1S803JGB2/YLW
C021 DC64-00186B INLAY-PANEL S803J,PC(T=0.5),-,-,-,TRP,RUSSIAN 1S803JGW2/YLW
C021 DC64-00186S INLAY-PANEL S803JGP,PC(T=0.5),-,-,-,PEARL/WHT 1S803JGP2/YLW
C021 DC64-00186T INLAY-PANEL S803JGS,PC(T=0.5),-,-,-,SILVER,RUSSIA 1S803JGS2/YLW
C021 DC64-00186R INLAY-PANEL S803JGE,PC(T=0.5),-,-,-,GOLD(EUN BI) 1S803JGE2/YLW
C023 DC32-30006P SENSOR PRESSURE DN-S14(P1291),TERMINAL-T 1
G002 DC97-02106A ASSY-FIXER TUB S1005J,SLIM-PJT 3
G003 DC97-00139D ASSY-HOSE DRAIN(O) S1005J,PP(BB110)/L182 1
G008 DC96-00146A ASSY-POWER CORD P1291~P6091,250V/16A(PV) 1
G009 DC90-11110K ASSY-PUMP DRAIN SWF-P12,220V~240V/50Hz 1
G012 DC64-00085A BUTTON-ENCODER PV2-PJT,TRP/ABS,-,-,GRN,- 1
G015 DC61-10673A CAP-DRAIN SWF-P12,PP(TB53),-,-,-,WHT,-, 1
G018 DC61-00440A SHUTTER SLIM-PJT,PP,WHT, 1S803JGB(P,S,E)2/YLW
G018 DC61-00440A SHUTTER SLIM-PJT,PP,WHT, 1S803JGW2/YLW
G020 DC61-10672C COVER-FRONT(L) S803JGB,-,-,-,-,-,BLUE,CI 1 S803JGB2/YLW
G020 DC61-10672A COVER-FRONT(L) SWF-P12,PP(BJ-730),-,-,-,-,WHT 1S803JGW(P)2/YLW
G020 DC61-10672E COVER-FRONT(L) S803JGS,-,-,-,-,-,SILVER,CIS 1S803JGS2/YLW
G020 DC61-10672D COVER-FRONT(L) S803JGE,-,-,-,-,-,GOLD(EUN BI),CIS 1 S803JGE2/YLW
G023 DC62-10302A HOSE-DRAIN SWF-P12,EPDM,ID5.5,-,-,L220,B 1
G024 DC62-10022K HOSE-PUMP S1005J,PP(BB110),ID21,OD26,-,L 1
G025 DC62-10289B HOSE-WATER(C) WIP4013SRW,PVC+NYLON,ID10. 1
G027 DC64-00082C KNOB-ENCODER P2-PJT,ABS,-,-,-,-,SILVER,- 1S803JGB(P,S,E)2/YLW
G027 DC64-00082A KNOB-ENCODER PV2-PJT,TRP/ABS,-,-,-,-,WHITE 1 S803JGW2/YLW
G028 DC63-00119X PANEL-DRAWER S803J,ABS(HG00760),-,-,-,-, 1 S803JGB2/YLW
G028 DC63-00119G PANEL-DRAWER -,ABS(HG-0760),-,-,-,-,WHT,S803JGW 1S803JGW2/YLW
G028 DC63-00119L PANEL-DRAWER S803JGP/YLP,ABS(HG-0760),-,-,-,- 1S803JGP2/YLW
G028 DC63-00119M PANEL-DRAWER S803JGS/YLP,ABS(HG-0760),-,-,-,- 1S803JGS2/YLW
G028 DC63-00119K PANEL-DRAWER S803JGE/YLP,ABS(HG-0760),-,-,-,-, 1S803JGE2/YLW
J001 DC97-00851P ASSY-COVER TOP S803JGB,MDF/CIS-BLUE/SLIM 1S803JGB2/YLW
J001 DC97-00851H ASSY-COVER TOP S1005J,MDF/WHT/SLIM 1S803JGW2/YLW
J001 DC97-00851L ASSY-COVER TOP S803JGP,MDF(PEARL/WHT)SLIM 1S803JGP2/YLW
J001 DC97-00851M ASSY-COVER TOP S803JGS,MDF/SILVER/SLIM 1S803JGS2/YLW
J001 DC97-00851K ASSY-COVER TOP S803JGE,MDF/GOLD(EUN BI)SLIM 1S803JGE2/YLW
J006 DC61-00366A BODY-DRAWER SL-600,TB-53,-,-,-,-,-,- 1
J008 DC29-00006A FILTER-EMI DFC-2712R,P/PV/SLIM,250V,12A, 1
J010 DC67-00051A HOSE-DRAWER S1093~S6093,EPDM,-,-,-,-,BLK 2
J011 DC61-60180A SLEEVE-PLUG NYLON#6,SEW-720DR,-,-,NTR 2
J012 DC61-00441A SPRING-HANGER S1005J,HSWR,CD3.0,-,L175,L 2
J014 DC97-02132C ASSY-HOUSING DRAWER S1093~S6093/2-WAY,SL 1

39
15. Parts List
LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK
P001 DC99-00164A ASSY-PAINT FRAME S803J/BLUE,COLD/SLIM-MO 1S803JGB2/YLW
P001 DC99-00138A ASSY-PAINT FRAME S803J,COLD/SLIM-MODEL 1S803JGW(P)2/YLW
P001 DC99-00167A ASSY-PAINT FRAME S803J/SILVER,COLD/SLIM-MODEL 1S803JGS2/YLW
P001 DC99-00166A ASSY-PAINT FRAME S803J/GOLD,COLD/SLIM-MODEL 1S803JGE2/YLW
P001 DC61-40345A BRACKET-PRESSURE GI or GA,SWK-P12,T1.0,- 1
P003 DC97-00702D ASSY-FRAME FRONT SB-PJT/WHT,ROUND-TYPE 1S803JGB2/YLW
P003 DC97-00702A ASSY-FRAME FRONT P6091,ROUND-TYPE 1S803JGW(P)2/YLW
P003 DC97-00416C ASSY-FRAME FRONT SWF-P12,FRAME-FRONT(EUN BI) 1S803JGS2/YLW
P003 DC97-00702B ASSY-FRAME FRONT S803J/EUN BI,ROUND-TYPE 1S803JGS2/YLW
P003 DC97-00702E ASSY-FRAME FRONT S803J/GOLD,ROUND-TYPE 1S803JGE2/YLW
P003 DC97-00417A ASSY-FRAME PLATE(U) SWF-P12,FRAME-PLATE( 1
R003 DC91-12077A ASSY-CLAMP DIAPHGRAM SWF-P12,TUB 1
R005 DC97-02099D ASSY-DRUM S1005J/KRNJM,LEFTER TYPE 1
R006 DC47-00006B HEATER KAWAI,P-SLIM MODEL,SUS316L,-,-,23 1
R007 DC97-02137A ASSY-TUB BACK S1005J,SLIM-MODEL/TUB 1
R008 6602-001073 BELT-TIMING GEAR POLYURETHAN,1270,J3,MEG 1
R010 DC61-00856A BRACKET-HEATER SB-PJT,STS430,-,-,-,-,- 1
R011 DC61-60499B CLIP-TUB HSWR,P1291,-,NO/PAINT, 7
R012 DC66-60149A DAMPER-SHOCK SWF-P12,-,-,80N, 2
R013 DC61-20219C DOOR-DIAPHRAGM P805J,EPDM,-,GRY,-,-,(WAS 1
R014 DC62-10303A HOSE-AIR -,EPDM,ID24,-,-,L130,BLK,SWF-P1 1
R015 DC62-10305A HOSE-DRAWER TUB -,EPDM,ID35,-,-,L158,BLK 1
R016 DC62-00121A HOSE-FILTER TUB S1005J,EPDM,ID65,-,-,-,- 1
R017 DC62-10311A HOSE-PRESSURE -,EPDM,ID13.5,-,-,-,BLK,SW 1
R018 DC31-00002H MOTOR-DRUM HXGP2I,S803J,-,50HZ,-,-,LOW-R 1
R019 DC60-50148B NUT-HEX SM20C(NYLON),M12,-,-,ZPC3(YEL), 1
R020 DC66-10176B PULLEY ALDC,-,D297,P1291,ID12.5 1
R021 DC62-00007A SEAL-OIL -,NBR(SD25),BLK,-,-,-,P6091/NBU 1
R022 DC61-60496A SPACER-HEATER SWF-P12,PBT(GP2301),-,-,-, 2
R023 DC61-00365B TUB-FRONT SL-600,FRPP(GR15%)SAMBAK,-,-,- 1
R024 DC62-20311A VANE-CHECK SWF-P12,EPDM,-,-,BLK,-, 1
R025 DC66-00137A WEIGHT-BALANCER SL-600,CONCREET,SLIM/UPP 1
R025 DC66-00172A WEIGHT-BALANCER SL-600,GC-150,SLIM/LOWER 1
R026 DC61-40345A BRACKET PRESSURE GI or GA,SWK-P12,T1.0,- 1
T024 DC96-00053B ASSY-WIRE HARNESS P8091/6091(SUB),LOW-RP 1
T031 DC61-00041A CUSHION-MOTOR SWF-6V,BUTYL,-,-,-,ID16/OD 1
T031 DC61-00041A CUSHION-MOTOR SWF-6V,BUTYL,-,-,-,ID16/OD 1
V001 DC61-00055C COVER-DOOR S803J,ABS,-,-,-,-,BLUE,DANBY 1 S803JGB2/YLW
V001 DC61-00055A COVER-DOOR P6091,ABS,-,-,-,-,-,WHT,ROUND 1S803JGW2/YLW
V001 DC61-00055D COVER-DOOR S803J,ABS,-,-,-,-,PEAR/WHT,DANBY 1S803JGP2/YLW
V001 DC61-00055F COVER-DOOR S803J,ABS,-,-,-,-,SILVER,DANBY 1S803JGS2/YLW
V001 DC61-00055E COVER-DOOR S803J,ABS,-,-,-,-,GOLD,DANBY 1S803JGE2/YLW
V002 DC97-00100C ASSY-HINGE S1005J,OPEN ANGLE 180DEG 1
V003 DC61-00057A HOLDER-GLASS DWM599W,ABS(HG-0760),-,-,-, 1
V007 DC91-12078A ASSY-WIRE DIAPHRAGM SWF-P12,FRAME-FRONT 1
V009 DC61-00013A DOOR-GLASS GLASS,NTR,SWF-P12 1
V010 DC61-00122A DOOR-LOCK S/W 250V(120V)16A,BLK,DANBY.P6 1
V017 DC66-00016A LEVER-DOOR POM,-,-,-,-,NTR,DWM599W,DANBY 1S803JGB(W,P,S)2/YLW
V017 DC66-00016A LEVER-DOOR POM,-,-,-,-,NTR,DWM599W,DANBY 1S803JGE2/YLW
Y001 MF-S803J-02 ASSY PCB PARTS 2WAY 1

40
15. Screw/Bolt List
CODE NO. DESCRIPTION SPECIFICATION Q'TY ASSEMBLY LOCATION
6011-001421 BOLT-FLANGE M7,L61(29.4),ZPC(YEL),SWRCH18A 1 -
DC60-40144A BOLT-HEX M10,L41,ZPC2(YEL),SM10C/DAMPER 2DAMPER+FRAME
6011-001232 BOLT-HEX D7,L71(39.4),ZPC(YEL),SWRCH18A 1WEIGHT/L
6011-001422 BOLT-HEX M10,L20,ZPC(YEL),SWRCH10A 1 -
DC60-40140A BOLT-HEX WEIGHT-UL/SM10C,HEX,M8,L147,-,ZPC2(YEL),-,- 2WEIGHT/U
DC60-40141A BOLT-HEX SM10C/DAMPER,HEX,M8,L66,-,ZPC2(YEL),-,- 2DAMPER+TUB
DC60-40005A BOLT-HEX M4,L60,ZPC2(YEL),SS41C,-,-,-,- 1 -
DD60-50018A NUT-FLANGE -,M5XP0.8,FZY,MSWR10,- 2HINGE
DC60-50153A NUT-HEX 3,M8,FZY,FE,- 1FILTER-EMI
DC60-50148B NUT-HEX SM20C(NYLON),M12,-,-,ZPC3(YEL),-,HEX,P-PROJECT 1PULLEY
DC60-10019B SCREW MACHINE RH,+,M5,L12,STS430,SEAL-LOCK 2HINGE+FRAME
DC60-10019B SCREW MACHINE RH,+,M5,L12,STS430,SEAL-LOCK 2HOLD-GLASS+HINGE
DC60-10023A SCREW MACHINE TH,+,D4,L10,ZPC2,TAP-TITE 1B/K-PRESSURE+FRAME
DC60-10023A SCREW MACHINE TH,+,D4,L10,ZPC2,TAP-TITE 1B/SPRING + EARTH
DC60-20063A SCREW TAPPING TH,-,2,D3.5,L20,FZY,- 2S/W-DOOR+FRAME
DC60-20054D SCREW TAPPING TH,+,1,D4,L12,STS304,- 4COVER-DOOR
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 1LEVER-DOOR+SPRING
DC60-20030A SCREW TAPPING FH,-,1,D4,L12,NTR,- 1C-PANEL+FRAME
DC60-20049A SCREW TAPPING SCM430,2,PH,+,D4,L12,-,-,-,- 5PCB+C-PANEL
DC60-20054C SCREW TAPPING TH,+,1,D4,L12,FE FZY,- 1CLAMP-HOSE+FRAME
DC60-20054D SCREW TAPPING TH,+,1,D4,L12,STS304,- 2PUMP+FRAME
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 1E/W(SUB)+FRAME(F)
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 8FRAME+FRAME-FRONT
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 4FRAME+PLATE-UPPER
DC60-20138A SCREW TAPPING PH,TORX,1,D4,L12,ZPC2,- 1P/CORD
DC60-20060A SCREW TAPPING TH,+,2,D4,L8,FE,FZY 1 -
DC60-20049A SCREW TAPPING SCM430,2,PH,+,D4,L12,-,-,-,- 1HOUSING-DRAWER
DC60-20054C SCREW TAPPING TH,+,1,D4,L12,FE FZY,- 1HOUSING-DRAWER
DC60-20136A SCREW TAPPING TH,+,2,D5,20,ZPC3,COVER-TOP 2FRAME(TOP)
DC60-20050C SCREW TAPPING -,-,2S,D3,L8,FZY,- 2B/K+PRE-S/W
DC60-20054A SCREW TAPPING TH,+,1,D4,L10,ZPC3,- 2B/K-C.T
DC60-20054D SCREW TAPPING TH,+,1,D4,L12,STS304,- 1VANE-CHECK
DC60-20054C SCREW TAPPING TH,+,1,D4,L12,FE FZY,- 1 -
6001-000947 SCREW-MACHINE TH,+,M4,L10,NTR/WHT,STS304 2W/V+FRAME
DE60-10022A SCREW-PH PH,+,M3,L8,MSWR10,FEFZY,-,-,-, 2 -
DC60-30015B SCREW-SPECIAL FLANGE,PH,+,D4,L12,ZnFe(YEL),- 2SHUTTER
DC60-30015B SCREW-SPECIAL FLANGE,PH,+,D4,L12,ZnFe(YEL),- 2C/TOP+FRAME
DC60-30015B SCREW-SPECIAL FLANGE,PH,+,D4,L12,ZnFe(YEL),- 1TUB+HOSE-PRESS
DE60-10012A SCREW-TAP TITE TH,+,3,M4,L10,SWR10,ZPC2,TOOTH 1P/CORD(E/W)
DE60-10012A SCREW-TAP TITE TH,+,3,M4,L10,SWR10,ZPC2,TOOTH 1H/BEARING+E/W
6002-000445 SCREW-TAPPING TH,+,2S,M4,L18,NTR,STS304 2PANEL+FRM+HOUSING-D
6002-000444 SCREW-TAPPING TH,+,2S,M4,L14,NTR,STS304 2B/K-HEATER
DC60-60040A WASHER-NYLON -,ID10.5,OD32,T2,-,PBSP-1/2H 1FIXER
DC60-60025C WASHER-PLAIN PVC,ID5.5,OD10,T1,-,-,WHT(SWF-P12) 2HINGE
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 1FIXER
DC60-60044A WASHER-PLAIN -,ID10.5,OD30,T3,-,STS304 2DAMPER+TUB
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 1MOTOR
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 2WEIGHT/L
DC60-60044B WASHER-PLAIN SBC,ID8.4,OD30,T3,-,-,- 2WEIGHT/U
DC60-60049A WASHER-SPRING -,ID10.5,OD18,T2.5,-,SIR 1PULLEY
DC60-60054A WASHER-TOOTHED -,ID10.5,OD18,T1,-,MSWR10 1FILTER-EMI