Sandpiper 223GPM PP/TF Parts list manual

Engineering Data and Temperature Limitations ................................................................................. 1
Explanation of Pump Nomenclature................................................................................................... 2
Performance Curve, Model S30 Non-Metallic Design Level 2 ........................................................... 3
Dimensions: S30 Non-Metallic ........................................................................................................... 4
Metric Dimensions: S30 Non-Metallic................................................................................................. 5
Dimensions: S30 Non-Metallic with Spill Containment ....................................................................... 6
Metric Dimensions: S30 Non-Metallic with Spill Containment............................................................ 7
Principle of Pump Operation............................................................................................................... 8
Installation and Start-up...................................................................................................................... 8
Air Supply ........................................................................................................................................... 8
Air Valve Lubrication........................................................................................................................... 8
Air Line Moisture................................................................................................................................. 8
Air Inlet and Priming ........................................................................................................................... 8
Between Uses .................................................................................................................................... 8
Installation Guide................................................................................................................................ 9
Important Safety Information ............................................................................................................ 10
Material Codes ..................................................................................................................................11
Troubleshooting................................................................................................................................ 12
Warranty ........................................................................................................................................... 12
Composite Repair Parts Drawing ..................................................................................................... 13
Overlay Option Drawing ................................................................................................................... 13
Composite Repair Parts List............................................................................................................. 14
Spill Containment Option for Virgin PTFE Equipped Pumps............................................................ 15
Spill Containment Repair Parts List.................................................................................................. 15
Spill Containment Concept............................................................................................................... 16
Spill Containment Option Diaphragm Servicing .............................................................................. 16
Filling Spill Containment Chambers with Liquid ............................................................................... 16
Spill Containment Option for TPE Equipped Pumps ........................................................................ 17
Spill Containment Repair Parts List.................................................................................................. 17
Spill Containment Concept with TPE Diaphragms ........................................................................... 18
Spill Containment Option with TPE Diaphragm................................................................................ 18
Air Distribution Valve Assembly Drawing.......................................................................................... 19
Main Air Valve Assembly Parts List .................................................................................................. 19
Air Distribution Valve Servicing......................................................................................................... 20
Air Distribution Valve with Stroke Indicator Options ......................................................................... 21
Air Distribution Valve with Stroke Indicator Parts List....................................................................... 21
Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 22
Solenoid Shifted Air Valve Drawing .................................................................................................. 23
Solenoid Shifted Air Valve Parts List ................................................................................................ 23
Solenoid Shifted Air Distribution Valve Option.................................................................................. 24
Pilot Valve Assembly Drawing .......................................................................................................... 25
Pilot Valve Assembly Parts List ........................................................................................................ 25
Pilot Valve Servicing ......................................................................................................................... 26
Diaphragm Service Drawing, Non-Overlay....................................................................................... 27
Diaphragm Service Drawing, with Overlay....................................................................................... 27
Diaphragm Servicing ........................................................................................................................ 28
Overlay Diaphragm Service ............................................................................................................. 28
Pumping Hazardous Liquids............................................................................................................. 29
Converting the pump for piping the exhaust air................................................................................ 29
Exhaust Conversion Drawing ........................................................................................................... 29
Converted Exhaust Illustration.......................................................................................................... 29
Modular Check Valve Servicing........................................................................................................ 30
Modular Check Valve Drawing ......................................................................................................... 30
Dual Port Option Drawing................................................................................................................. 31
Dual Porting Options ........................................................................................................................ 32
Dual porting of both suction and discharge ends of the pump ......................................................... 32
Single porting of the suction and dual porting of the pump discharge.............................................. 32
Dual porting of the suction and single porting of the pump discharge.............................................. 32
Leak Detection Options Drawing...................................................................................................... 33
Electronic Leak Detector Installation ................................................................................................ 33
Mechanical Leak Detector Installation.............................................................................................. 33
Pulse Output Kit Drawing ................................................................................................................. 34
Pulse Output Kit Option.................................................................................................................... 34
Optional Mufer Congurations, Drawing......................................................................................... 35
Electronic Leak Detector Installation Instructions............................................................................. 36
EC Declaration of Conformity - Machinery ....................................................................................... 37
Model S30 Non-Metallic Design Level 2
Table of Contents
s30nmdl2sm-rev0614 ©Copyright 2014 Warren Rupp, Inc. All rights reserved.
SERVICE & OPERATING MANUAL
Original Instructions
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone [phone] • Fax [phone] • warrenrupp.com

s30nmdl2sm-rev0614 Model S30 Non-Metallic Page 1
Santoprene®: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life. Excellent abrasion 275°F -40°F
resistance. 88°C -40°C
Virgin PTFE: Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE: molten alkali metals,
turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free 350°F -35°F
uorine at elevated temperatures. 177°C -37°C
Polypropylene 180°F 32°F
82°C 0°C
PVDF 250°F 0°F
121°C -18°C
Materials Maximum Minimum
Temperature Limits
For specic applications, always consult “Chemical Resistance Chart” Technical Bulletin
SANDPIPER®pumps are designed to be powered only by compressed air.
INTAKE/DISCHARGE PIPE SIZE
3" ANSI Flange or
80mm DIN Flange
CAPACITY
0 to 238 US gallons per minute
(0 to 901 liters per minute)
AIR VALVE
No-lube, no-stall
design
SOLIDS-HANDLING
Up to .71 in. (18mm)
HEADS UP TO
100 psi or 231 ft. of water
(7 bar or 70 meters)
DISPLACEMENT/STROKE
.9 US gallon / 3.41 liter
CAUTION! Maximum Operating Temperature Limit is 180°F for Polypropylene and 250°F for PVDF Models.
Air Inlet Side View
Air Exhaust Side View
Quality System
ISO 9001 Certied
Environmental
Management System
ISO 14001 Certied
S30 Non-Metallic
Ball Valve
Design Level 2
Air Operated
Double Diaphragm Pump
ENGINEERING, PERFORMANCE
& CONSTRUCTION DATA
CAUTION: Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties.
Do not expose to UV light for extended periods of time.
Maximum and Minimum Temperatures are the limits for which these
materials can be operated. Temperatures coupled with pressure affect the
longevity of diaphragm pump components. Maximum life should not be
expected at the extreme limits of the temperature ranges.

s30nmdl2sm-rev0614 Model S30 Non-Metallic Page 2
Pump Brand
S= SANDPIPER®
Pump Size
30=3"
Check Valve Type
B= Ball
Design Level
2= Design Level 2
Wetted Material
K= PVDF
P= Polypropylene
Diaphragm Check Valve Materials
1= Santoprene/Santoprene
2= PTFE-Santoprene Backup/PTFE
3= PTFE Pumping, PTFE-Santoprene
Backup Driver/PTFE
4= Santoprene Pumping, Santoprene
Driver/Santoprene
Check Valve Seat
K= PVDF
P= Polypropylene
U= Polyurethane/ Polyurethane
Non-Wetted Material Options
A= Painted Aluminum
J= Painted Aluminum PTFE
Q=Epoxy Coated Aluminum
K= PTFE Coated Aluminum
L= PTFE Coated Aluminum with
PTFE Coated Hardware
R=Epoxy Coated Aluminum with
PTFE Coated Hardware
Porting Options
A= ANSI Flange
D=DIN Flange
7= Dual Porting (ANSI)
8= Top Dual Porting (ANSI)
9= Bottom Dual Porting (ANSI)
Pump Style
D=Spill Containment with
Electronic Leak Detection (110V)
E= Spill Containment with
Electronic Leak Detection (220V)
M=Spill Containment with
Mechanical Leak Detection
S= Standard
V= Spill Containment with
Visual Leak Detection
Pump Options
0= None
1= Sound Dampening Mufer
2= Mesh Mufer
3= Expanded Clearance Air
Valve w/Integral Mufer
4= Expanded Clearance
Air Valve with Sound
Dampening Mufer
5= Expanded Clearance
Air Valve w/Mesh Mufer
S30 Non-Metallic · Design Level 2· Ball Valve
Explanation of Pump Nomenclature
Kit Options
00.= None
P0.= 10-30VDC Pulse Output Kit
P1.= Intrinsically-Safe 5-30VDC,110/120VAC,
220/240VAC Pulse Output Kit
P2.= 110/120 or 220/240VAC
Pulse Output Kit
E0.= Solenoid Kit with 24VDC Coil
E1.= Solenoid Kit with 24VDC
Explosion-Proof Coil
E2.= Solenoid Kit with 24VAC/12VDC Coil
E3.= Solenoid Kit with12VDC
Explosion-Proof Coil
E4.= Solenoid Kit with 110VAC Coil
E5.= Solenoid Kit with 110VAC,
60 Hz Explosion-Proof Coil
E6.= Solenoid Kit with 220VAC Coil
E7.= Solenoid Kit with 220VAC,
60 Hz Explosion-Proof Coil
E8.= Solenoid Kit with 110VAC,
50 Hz Explosion-Proof Coil
E9.= Solenoid Kit with 230VAC,
50 Hz Explosion-Proof Coil
SP.= Stroke Indicator Pins
Check Diaphragm/ Check Non-Wetted Shipping
MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Kit Weight
Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. (kg)
S30B2P1PQAS000. S 30 B 2 P 1 P Q A S 0 00. 231 (105)
S30B2P2PQAS000. S 30 B 2 P 2 P Q A S 0 00. 231 (105)
S30B2K1KQAS000. S 30 B 2 K 1 K Q A S 0 00. 315 (143)
S30B2K2KQAS000. S 30 B 2 K 2 K Q A S 0 00. 315 (143)
S30B2P4PQAV000. S 30 B 2 P 4 P Q A V 0 00. 270 (122)
S30B2K4KQAV000. S 30 B 2 K 4 K Q A V 0 00. 354 (161)

s30nmdl2sm-rev0614 Model S30 Non-Metallic Page 3
0 20 40 60 80 100 120 140 160 180 200 220
85075065055045035025015050
100
90
80
70
60
50
40
30
20
10
0
1
2
3
4
5
6
7
0
30
20
25
10
15
5
9.1
6
7.6
3
4.5
1.5
20 (34)
40 (68)60 (102)
80 (136)
100 (170)
120 (204)
140 (238)
CAPACITY
U.S. Gallons per minute
Liters per minute
BAR PSI
HEAD
NPSHR
METERS FEET
MODEL S30 Non-Metallic Performance Curve
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
40 PSI (2.72 Bar)
20 PSI (1.36 Bar)
80 PSI (5.44 Bar)
Air Inlet Pressure
100 PSI
(6.8 Bar)
60 PSI (4.08 Bar)
Performance Curve, Model S30 Non-Metallic Design Level 2