Sandpiper S30 Parts list manual

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Model S30
Metallic
Design Level 1
Quality System
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Environmental Management System
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Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
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SERVICE & OPERATING MANUAL
Original Instructions
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IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
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Airborne particles and loud noise hazards. Wear eye and ear
protection.
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Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
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Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
When the pump is used for materials that tend to settle out
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prevent damage. In freezing temperatures the pump should be
completely drained between uses.
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caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
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must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can
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WARNING
Take action to prevent static sparking.
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E5. Solenoid Kit with 110VAC
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CAPACITY
Liters per minute
BAR
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U.S. Gallons per minute
100 PSI (6.8 Bar)
60 PSI (4.08 Bar)
20 PSI (1.36 Bar) Air Inlet Pressure
40 PSI (2.72 Bar)
NPSHR
METERS FEET
MODEL S30 Metallic Performance Curve
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
80 PSI (5.44 Bar)
Materials
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alcohols.
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).0)OXRURFDUERQ6KRZVJRRGUHVLVWDQFHWRDZLGHUDQJH
of oils and solvents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
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DWWDFN).0
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°C
°F
°C
+\WUHO Good on acids, bases, amines and glycols at room
temperatures only.
°F
°C
°F
°C
1HRSUHQH$OOSXUSRVH5HVLVWDQFHWRYHJHWDEOHRLOV*HQHUDOO\
not affected by moderate chemicals, fats, greases and many
RLOVDQGVROYHQWV*HQHUDOO\DWWDFNHGE\VWURQJR[LGL]LQJDFLGV
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.
°F
°C
°F
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1LWULOH*HQHUDOSXUSRVHRLOUHVLVWDQW6KRZVJRRGVROYHQWRLO
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hydrocarbons and nitro hydrocarbons.
°F
88°C
°F
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1\ORQ+LJKVWUHQJWKDQGWRXJKQHVVRYHUDZLGH
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and chemicals.
°F
82°C
°F
°C
3RO\SURS\OHQH$WKHUPRSODVWLFSRO\PHU0RGHUDWHWHQVLOH
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FKORULQHIXPLQJQLWULFDFLGDQGRWKHUVWURQJR[LGL]LQJDJHQWV
°F
82°C
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°F
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6DQWRSUHQH,QMHFWLRQPROGHGWKHUPRSODVWLFHODVWRPHUZLWK
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resistance.
°F
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8+0:3($WKHUPRSODVWLFWKDWLVKLJKO\UHVLVWDQWWRDEURDG
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UHVLVWDQFHDORQJZLWKHQYLURQPHQWDOVWUHVVFUDFNLQJUHVLVWDQFH
°F
82°C
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8UHWKDQH6KRZVJRRGUHVLVWDQFHWRDEUDVLYHV+DVSRRU
resistance to most solvents and oils.
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°C
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temperatures.
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0D[LPXPDQG0LQLPXP7HPSHUDWXUHVDUHWKHOLPLWVIRUZKLFKWKHVHPDWHULDOVFDQEHRSHUDWHG
7HPSHUDWXUHVFRXSOHGZLWKSUHVVXUHDIIHFWWKHORQJHYLW\RIGLDSKUDJPSXPSFRPSRQHQWV
0D[LPXPOLIHVKRXOGQRWEHH[SHFWHGDWWKHH[WUHPHOLPLWVRIWKHWHPSHUDWXUHUDQJHV
Metals:
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6WDLQOHVV6WHHO(TXDOWRRUH[FHHGLQJ$670VSHFL¿FDWLRQ$&)0IRUFRUURVLRQ
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
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CAUTION! Operating temperature limitations are as follows:
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1: PUMP SPECS

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WWW.SANDPIP ERP UMP .COM
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FRONT VIEW
BOTTOM VIEW
SIDE VIEW
PUMP WEIGHT: 273 lbs
CENTER OF GRAVITY
SUCTION PORT
3” RF ANSI STYLE (#150) FLANGE
3/4 4 HOLES EQUALLY SPACED
ON A 6 BOLT CIRCLE
DIN FLANGE CONFIGURATION
80 DIN (10 BAR) FLANGE
19MM 8 HOLES EQUALLY SPACED
ON A 160MM BOLT CIRCLE
SUCTION PORT
3” RF ANSI STYLE (#150) FLANGE
3/4 4 HOLES EQUALLY SPACED
ON A 6 BOLT CIRCLE
DIN FLANGE CONFIGURATION
80 DIN (10 BAR) FLANGE
19MM 8 HOLES EQUALLY SPACED
ON A 160MM BOLT CIRCLE
1” NPT EXHAUST PORT
FOR OPTIONAL PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
AIR INLET
3/4” NPT
DIMENSION
STANDARD PUMP
PULSE OUTPUT
METAL MUFFLER
MESH MUFFLER
SOUND DAMPENING MUFFLER
A
15 3/4 / (400MM)
16 1/32 / (407MM)
16 3/4 / (429MM)
17 3/16 / (441MM)
17 3/16 / (441MM)
S30 Metallic, Flanged Ports
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1: PUMP SPECS

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E
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B
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STANDARD
INTEGRAL MUFFLER
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AIR IN SUBMERGED
APPLICATIONS.
SUCTION PORT
3" NPT TAP
DISCHARGE PORT
3" NPT TAP
AIR INLET
3/4” NPT
BOTH SUCTION AND
DISCHARGE PORTS ARE
AVAILABLE WITH
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BOTTOM VIEW
FRONT VIEW
SIDE VIEW
Pulse Output Kit
Aluminum
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Stainless Steel
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DIMENSION BCD E
15 3/4
15 3/4
29 31/32 2 11/32 17 9/64 32 1/16
30 3/16 2 9/16 17 23/64 32 9/32
0HVK0XIÀHU 17 3/16
17 3/16
16 3/4
A
E
D
C
B
A
STANDARD
INTEGRAL MUFFLER
3" NPT EXHAUST PORT
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APPLICATIONS.
SUCTION PORT
3" NPT TAP
DISCHARGE PORT
3" NPT TAP
AIR INLET
3/4” NPT
BOTH SUCTION AND
DISCHARGE PORTS ARE
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BOTTOM VIEW
FRONT VIEW
SIDE VIEW
Pulse Output Kit
Aluminum
6RXQG'DPSHQLQJ0XIÀHU
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Stainless Steel
0HWDO0XIÀHU
DIMENSION BCD E
400
400
761 60 435 815
767 66 441 821
0HVK0XIÀHU 437
437
425
A
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S30 Metallic, Threaded Ports
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1: PUMP SPECS

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by compressed air, nitrogen or natural gas.
The main directional (air) control valve ①distributes
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over the inner surface of the diaphragm
②$WWKHVDPHWLPH
WKHH[KDXVWLQJDLU③ from behind the opposite diaphragm
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port ④.
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pressure 3, the rod ⑤connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
DUHFRQWUROOHGE\WKHFKHFNYDOYHVEDOORUÀDS⑥orientation.
The pump primes as a result of the suction stroke. The
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the chamber volume. This results in a pressure differential
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through the suction piping and across the suction side check
YDOYHDQGLQWRWKHRXWHUÀXLGFKDPEHU⑦.
Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
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actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
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LINE
MUFFLER
SUBMERGED ILLUSTRATION
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prevent siphoning spills.
2: INSTAL & OP

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diameter.
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consumption.
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Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain Port
Shut-Off
Valve
Check
Valve
Air Inlet
Discharge
Unregulated Air
Supply to Surge
Suppressor
Pipe Connection
(Style Optional)
Flexible Connector
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port Pipe Connection
(Style Optional)
Flexible
Connector
Air Dryer
Filter Regulator
P/N: 020.V107.000
Note: Pipe weight should not be supported
by pump connections.
Muffler
(Optional Piped Exhaust)
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Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
1
2
3
1RWHSurge Suppressor and
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WKHÀH[LEOHFRQQHFWLRQ
CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
SXPSHGLQWKHHYHQWRI
a diaphragm failure.
2: INSTAL & OP

s30mdl1sm-rev0713
WWW.SANDPIP ERP UMP .COM
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For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
Symptom: Potential Cause(s): Recommendation(s):
3XPS&\FOHV2QFH 'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
,QFUHDVHWKHLQOHWDLUSUHVVXUHWRWKHSXPS3XPSLVGHVLJQHGIRUSUHVVXUHUDWLRDW]HURÀRZ
'RHVQRWDSSO\WRKLJKSUHVVXUHXQLWV
$LUYDOYHRULQWHUPHGLDWHJDVNHWVLQVWDOOHGLQFRUUHFWO\ ,QVWDOOJDVNHWVZLWKKROHVSURSHUO\DOLJQHG
%HQWRUPLVVLQJDFWXDWRUSOXQJHU Remove pilot valve and inspect actuator plungers.
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&\FOH
3XPSLVRYHUOXEULFDWHG 6HWOXEULFDWRURQORZHVWSRVVLEOHVHWWLQJRUUHPRYH8QLWVDUHGHVLJQHGIRUOXEHIUHHRSHUDWLRQ
/DFNRIDLUOLQHVL]H36,&)0 &KHFNWKHDLUOLQHVL]HDQGOHQJWKFRPSUHVVRUFDSDFLW\+3YV&)0UHTXLUHG
Check air distribution system. 'LVDVVHPEOHDQGLQVSHFWPDLQDLUGLVWULEXWLRQYDOYHSLORWYDOYHDQGSLORWYDOYHDFWXDWRUV
'LVFKDUJHOLQHLVEORFNHGRUFORJJHGPDQLIROGV &KHFNIRULQDGYHUWHQWO\FORVHGGLVFKDUJHOLQHYDOYHV&OHDQGLVFKDUJHPDQLIROGVSLSLQJ
'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
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'RHVQRWDSSO\WRKLJKSUHVVXUHXQLWV
%ORFNHGDLUH[KDXVWPXIÀHU 5HPRYHPXIÀHUVFUHHQFOHDQRUGHLFHDQGUHLQVWDOO
3XPSHGÀXLGLQDLUH[KDXVWPXIÀHU 'LVDVVHPEOHSXPSFKDPEHUV,QVSHFWIRUGLDSKUDJPUXSWXUHRUORRVHGLDSKUDJPSODWHDVVHPEO\
3XPSFKDPEHULVEORFNHG 'LVDVVHPEOHDQGLQVSHFWZHWWHGFKDPEHUV5HPRYHRUÀXVKDQ\REVWUXFWLRQV
3XPS&\FOHVDQG:LOO
1RW3ULPHRU1R)ORZ
Cavitation on suction side. Check suction condition (move pump closer to product).
&KHFNYDOYHREVWUXFWHG9DOYHEDOOVQRWVHDWLQJ
properly or sticking.
'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
9DOYHEDOOVPLVVLQJSXVKHGLQWRFKDPEHURU
manifold).
:RUQYDOYHEDOORUYDOYHVHDW:RUQ¿QJHUVLQYDOYHEDOOFDJHUHSODFHSDUW&KHFN&KHPLFDO
Resistance Guide for compatibility.
9DOYHEDOOVVHDWVGDPDJHGRUDWWDFNHGE\SURGXFW Check Chemical Resistance Guide for compatibility.
&KHFNYDOYHDQGRUVHDWLVZRUQRUQHHGVDGMXVWLQJ ,QVSHFWFKHFNYDOYHVDQGVHDWVIRUZHDUDQGSURSHUVHWWLQJ5HSODFHLIQHFHVVDU\
Suction line is blocked. 5HPRYHRUÀXVKREVWUXFWLRQ&KHFNDQGFOHDUDOOVXFWLRQVFUHHQVRUVWUDLQHUV
([FHVVLYHVXFWLRQOLIW )RUOLIWVH[FHHGLQJ¶RIOLTXLG¿OOLQJWKHFKDPEHUVZLWKOLTXLGZLOOSULPHWKHSXPSLQPRVWFDVHV
Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
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3XPS&\FOHV5XQQLQJ
6OXJJLVK6WDOOLQJ
)ORZ8QVDWLVIDFWRU\
Over lubrication. 6HWOXEULFDWRURQORZHVWSRVVLEOHVHWWLQJRUUHPRYH8QLWVDUHGHVLJQHGIRUOXEHIUHHRSHUDWLRQ
,FLQJ 5HPRYHPXIÀHUVFUHHQGHLFHDQGUHLQVWDOO,QVWDOODSRLQWRIXVHDLUGULHU
Clogged manifolds. &OHDQPDQLIROGVWRDOORZSURSHUDLUÀRZ
'HDGKHDGV\VWHPSUHVVXUHPHHWVRUH[FHHGVDLU
supply pressure).
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'RHVQRWDSSO\WRKLJKSUHVVXUHXQLWV
Cavitation on suction side. Check suction (move pump closer to product).
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([FHVVLYHVXFWLRQOLIW )RUOLIWVH[FHHGLQJ¶RIOLTXLG¿OOLQJWKHFKDPEHUVZLWKOLTXLGZLOOSULPHWKHSXPSLQPRVWFDVHV
$LUVXSSO\SUHVVXUHRUYROXPHH[FHHGVV\VWHPKG 'HFUHDVHLQOHWDLUSUHVVDQGYROWRWKHSXPS3XPSLVFDYLWDWLQJWKHÀXLGE\IDVWF\FOLQJ
8QGHUVL]HGVXFWLRQOLQH 0HHWRUH[FHHGSXPSFRQQHFWLRQV
5HVWULFWLYHRUXQGHUVL]HGDLUOLQH ,QVWDOODODUJHUDLUOLQHDQGFRQQHFWLRQ
Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
Suction line is blocked. 5HPRYHRUÀXVKREVWUXFWLRQ&KHFNDQGFOHDUDOOVXFWLRQVFUHHQVRUVWUDLQHUV
3XPSHGÀXLGLQDLUH[KDXVWPXIÀHU 'LVDVVHPEOHSXPSFKDPEHUV,QVSHFWIRUGLDSKUDJPUXSWXUHRUORRVHGLDSKUDJPSODWHDVVHPEO\
Check valve obstructed. 'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
&KHFNYDOYHDQGRUVHDWLVZRUQRUQHHGVDGMXVWLQJ ,QVSHFWFKHFNYDOYHVDQGVHDWVIRUZHDUDQGSURSHUVHWWLQJ5HSODFHLIQHFHVVDU\
(QWUDLQHGDLURUYDSRUORFNLQFKDPEHUV 3XUJHFKDPEHUVWKURXJKWDSSHGFKDPEHUYHQWSOXJV3XUJLQJWKHFKDPEHUVRIDLUFDQEHGDQJHURXV
3URGXFW/HDNLQJ
7KURXJK([KDXVW
'LDSKUDJPIDLOXUHRUGLDSKUDJPSODWHVORRVH Replace diaphragms, check for damage and ensure diaphragm plates are tight.
'LDSKUDJPVWUHWFKHGDURXQGFHQWHUKROHRUEROWKROHV &KHFNIRUH[FHVVLYHLQOHWSUHVVXUHRUDLUSUHVVXUH&RQVXOW&KHPLFDO5HVLVWDQFH&KDUWIRUFRPSDWLELOLW\
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3UHPDWXUH'LDSKUDJP
)DLOXUH
Cavitation. (QODUJHSLSHGLDPHWHURQVXFWLRQVLGHRISXPS
([FHVVLYHÀRRGHGVXFWLRQSUHVVXUH 0RYHSXPSFORVHUWRSURGXFW5DLVHSXPSSODFHSXPSRQWRSRIWDQNWRUHGXFHLQOHWSUHVVXUH
,QVWDOO%DFNSUHVVXUHGHYLFH7HFKEXOOHWLQU$GGDFFXPXODWLRQWDQNRUSXOVDWLRQGDPSHQHU
0LVDSSOLFDWLRQFKHPLFDOSK\VLFDOLQFRPSDWLELOLW\ &RQVXOW&KHPLFDO5HVLVWDQFH&KDUWIRUFRPSDWLELOLW\ZLWKSURGXFWVFOHDQHUVWHPSHUDWXUHOLPLWDWLRQV
and lubrication.
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8QEDODQFHG&\FOLQJ ([FHVVLYHVXFWLRQOLIW )RUOLIWVH[FHHGLQJ¶RIOLTXLG¿OOLQJWKHFKDPEHUVZLWKOLTXLGZLOOSULPHWKHSXPSLQPRVWFDVHV
8QGHUVL]HGVXFWLRQOLQH 0HHWRUH[FHHGSXPSFRQQHFWLRQV
3XPSHGÀXLGLQDLUH[KDXVWPXIÀHU 'LVDVVHPEOHSXPSFKDPEHUV,QVSHFWIRUGLDSKUDJPUXSWXUHRUORRVHGLDSKUDJPSODWHDVVHPEO\
Suction side air leakage or air in product. 9LVXDOO\LQVSHFWDOOVXFWLRQVLGHJDVNHWVDQGSLSHFRQQHFWLRQV
Check valve obstructed. 'LVDVVHPEOHWKHZHWHQGRIWKHSXPSDQGPDQXDOO\GLVORGJHREVWUXFWLRQLQWKHFKHFNYDOYHSRFNHW
&KHFNYDOYHDQGRUVHDWLVZRUQRUQHHGVDGMXVWLQJ ,QVSHFWFKHFNYDOYHVDQGVHDWVIRUZHDUDQGSURSHUVHWWLQJ5HSODFHLIQHFHVVDU\
(QWUDLQHGDLURUYDSRUORFNLQFKDPEHUV 3XUJHFKDPEHUVWKURXJKWDSSHGFKDPEHUYHQWSOXJV
2: INSTAL & OP