SANLI BCB260 User manual

Please read this instruction manual carefully
before operating your new Sanli Brushcutter.
Bent Shaft
Brushcutter
BCB260
Straight Shaft
Brushcutter
BCS260
Brushcutters

2 Sanli Brushcutter User Guide
Congratulations on choosing a
Sanli brushcutter.
Thank you for purchasing a Sanli 2-stroke brushcutter. We are sure that you’ll enjoy
many years of trouble-free performance, plus you have the reassurance of a 12 month
warranty.
Inside this guide you will find out all you need to know to correctly operate your new
Sanli Brushcutter. To ensure that you use your new brushcutter responsibly and get the
best results possible, please read all of the safety and operating instructions carefully.
If after reading this user guide you have any questions on usage, safety, or any other
issue, please call our Customer Help Line on 1800 466 068.
Sanli products are monitored and enhanced on an on-going basis to comply with changing
technical standards and requirements. As a result, Sanli reserves the right to alter design and
specifications at any time without prior notice.
Contents
Sanli Brushcutter features....................................................................................... 3&4
Tips on brushcutter safety........................................................................................... 5
Attaching the handle .................................................................................................. 6
Attaching the safety guard ......................................................................................... 6
Attaching the trimmer head ........................................................................................ 7
Replacing trimmer line - straight shaft......................................................................... 8
Replacing trimmer line - bent shaft ........................................................................... 10
Starting your brushcutter .......................................................................................... 11
Using your accessories............................................................................................. 12
Technical specifications ............................................................................................ 13
Fast trouble shooting................................................................................................ 14
Basic maintenance made easy ................................................................................. 15
Contact Sanli Australia.............................................................................................. 16

Sanli Brushcutter User Guide 3
Straight shaft brushcutter features.
5
5
9
10
11
1312
14 15
16
1
6
7
2
3
4
4
8
1 Spark Plug
2 Choke Lever
3 Air Filter
4 Fuel Tank
5 Ignition Switch
6 Throttle Control
7 Shoulder Strap Mount
8 Shoulder Strap
9 Handle
10 Line trimmer Head
11 Brushcutter Blade
12 Fuel Mixing Bottle
13 Tool Kit
14 Safety Guard
15 Guard fixing components
16 Gear Head

4 Sanli Brushcutter User Guide
Bent shaft brushcutter features.
5
8
11
10
13
9
12
14
15
1
6
2
3
4
7
1 Spark Plug
2 Choke Lever
3 Air Filter
4 Fuel Tank
5 Ignition Switch
6 Throttle Control
7 Fuel Mixing Bottle
8 Tool Kit
9 Ergonomic Handle
10 Sliding Sleeve
11 Spark plug and gasket set
12 Safety Guard
13 Line Trimmer Head
14 Bent Shaft
15 Gear Head

Sanli Brushcutter User Guide 5
Tips on brushcutter safety.
WARNING! The information contained within this safety section is
extremely important. Personal injury to the user and to others may
result if this section is not read and acted upon at all times.
1. Before starting your brushcutter inspect it carefully to ensure that there are no
loose parts and that it is in good working order.
2. Be sure of your footing. Always walk, never run, when operating the brushcutter.
3. Clear the area of any stones, sticks, wire and debris before beginning, and always
ensure that you operate your brushcutter a safe distance away (over 14 metres)
from adults, children and animals.
4. Keep hands, feet and clothing away from the brushcutter’s moving parts, and
always wear appropriate footwear (avoid sandals or open shoes).
5. Never put your hands or feet underneath the guard of the brushcutter while the
engine is running.
6. Be aware that the machine’s exhaust area and other parts of the brushcutter get
very hot during, and right after use.
7. Turn off the engine and disconnect the spark plug cap before cleaning,
transporting or making adjustments.
8. We recommend you avoid trimming when it is raining, or after nightfall.
9. Do not fill the tank, or start the brushcutter indoors, or in a poorly ventilated area,
as exhaust gases contain poisonous substances and petrol fumes are flammable
and dangerous.
10. Never open the fuel filler cap, or fill the tank, if the engine is still hot after use. And
please ensure that you securely tighten the petrol cap after filling.
11. Do not transport the brushcutter in a vehicle if there is any petrol in the tank.
12. Store fuel and oil in a cool well-ventilated place, away from direct sunlight and not
near gas cylinders or hot water heater systems.
13. Do not smoke when filling the fuel tank, using the machine, or when petrol is in the
immediate area. And never use or store the brushcutter near a naked flame.
14. Sanli recommends that you wear ear protectors, safety goggles and safety boots
when using a brushcutter.
15. All servicing and repair work under warranty must be carried out by an Authorised
Sanli Dealer, otherwise the 12 month warranty may be void.

6 Sanli Brushcutter User Guide
Attaching the handle
- straight shaft.
Place the upper ergonomic handle in the
desired position, (Figure 1) then while
holding the lateral handle underneath in
position insert the screws and tighten with
the allen key provided.
Attaching the safety guard
- straight shaft.
While placing the brushcutter on its back
place the guard as shown in (Figure 2)
and locate the screws through the tension
plates as indicated and tighten screws.
Figure 1.
Figure 2.
Attaching the handle
- bent shaft.
Place the upper ergonomic handle (Figure
3) over the sliding sleeve in the desired
position, then while holding the bottom
plate in place underneath insert the screws
and tighten with the allen key provided.
Attaching the safety guard
- bent shaft.
While placing the brushcutter on its back,
clip the guard onto the shaft lining the
holes up with the guides see (Figure 4)
then locate the bolt through the guard and
guide plate as indicated. Place the washer
over the bolt and tighten wing nut.
Figure 3.
Figure 4.

Sanli Brushcutter User Guide 7
Attaching the trimmer
head - straight shaft.
Insert the allen key provided into the
hole on the gear head to stop it from
rotating. Remove the nut, tension
washer and brass ring as shipped and
put in a safe place. These parts are
required when fitting the cutting blade
which is supplied with this unit.
Insert the allen key provided into the
hole on the gear head to stop it from
rotating. Then wind the trimmer head
anti-clockwise onto the head see
(Figure 6).
Insert the allen key provided into the
hole on the gear head to stop it from
rotating. Then wind the trimmer head
clockwise onto the head (Figure 7).
Figure 5.
Figure 7.
Figure 6.
Attaching the trimmer
head - bent shaft.

8 Sanli Brushcutter User Guide
Replacing trimmer line - straight shaft.
Locate and depress the two retaining
clips holding the lid in place see
(Figure 8) and remove line spool.
Take approximately 4-5 metres
of 2.0-2.4mm diameter trimmer
line and cut in half. At one end of
each piece fold back about 10mm
making a hook. Thread both hooks
though hole indicated in (Figure 9)
on either side of spool.
Wind both lines anti-clockwise on
both sides of spool ensuring that
both lines remain in their respective
channels see (Figure 10).
Figure 8.
Figure 9.
Figure 10.

Sanli Brushcutter User Guide 9
Replacing trimmer line - straight shaft continued.
In order to stop the line from
unravelling, slip each end into the lugs
on the bottom edge of the spool see
(Figure 11).
Insert ends of lines through holes in
side of spool casing and place the
spool over the spring and into the
casing see (Figure 12).
When in position pull the ends further
out of the casing.
Then replace the securing lid until it
clicks into place see (Figure 13).
Return trimmer head to the gear head as
in (Figure 6).
Figure 11.
Figure 12.
Figure 13.

10 Sanli Brushcutter User Guide
Take approximately 4-5 metres of
2.0-2.4mm diameter trimmer
, fold in
half to make a loop. Hold the spool as
shown in (Figure 14) and hook the loop
onto the divider plate as shown and
wind the line, one on either side of the
divider plate.
Wind both lines clockwise on both
sides of spool ensuring that both lines
remain in their respective channels see
(Figure 15).
In order to stop the line from
unravelling, slip each end into the lugs
on the bottom edge of the spool see
(Figure 16).
Insert ends of lines through holes in
side of spool casing and place the
spool into the centre of the casing see
(Figure 17).
When in position pull the ends further
out of the casing.
Then return the lid, click into place and
return to hub.
Replacing trimmer line - bent shaft.
Figure 14.
Figure 15.
Figure 16.
Figure 17.

Sanli Brushcutter User Guide 11
Starting your brushcutter.
Before operating your brushcutter, mix 25 parts of regular unleaded petrol to 1 part
2-stroke oil (25:1). Do not overfill the tank as this can risk fuel spilling on hot parts when
in use.
Slide the ignition switch forward away
from the STOP position (Figure 18).
Press primer bulb three or four times
until a flow of fuel is visible inside the
fuel line (Figure 19).
Set choke lever into closed position
if starting from cold (Figure 20).
Pull the starter cord until the
brushcutter starts (or sounds like it
wants to start) then return choke to
open position.
After it starts, allow the engine to warm
up for at least 20 to 30 seconds.
For warm restarts, do not prime, just
pull the cord and it will start after one or
more pulls.
To stop the engine, simply move the
ignition switch back to the STOP
position (Figure 21).
Figure 18.
Figure 19.
Figure 20.
Figure 21.

12 Sanli Brushcutter User Guide
Using your accessories - straight shaft.
The shoulder strap see (Figure 22)
can be adjusted in length for the
convenience of the operator and
hooks onto the eyelet on the shaft.
Please note the hip guard should be
placed between the body and the
brushcutter.
Attaching the
cutting blade
(straight shaft model only).
When heavy duty cutting is required
utilise the cutting blade (Figure 23).
Remove the trimmer bump head
(refer to figure 5) and rotate opposite
direction. Then place the cutting blade
as shown and tighten in anti-clockwise
direction.
Order of components to attach the
cutter blade (Figure 24).
Figure 22.
Figure 23.
Figure 24.

Sanli Brushcutter User Guide 13
Technical specifications.
Model number BCS260 BCB260
Drive train Auto clutch, spiralbevel gear, rigid
shaft
Auto clutch, spiralbevel gear, flexible
shaft
Reduction gear ratio 1:1 1:1
Engine type 2-stroke vertical piston valve 2-stroke vertical piston valve
Engine model 1E34F petrol engine 1E34F petrol engine
Fuel mix 25:1 unleaded petrol to 2-stroke oil 25:1 unleaded petrol to 2-stroke oil
Engine idling speed 2,800rpm 2,800rpm
Engine power 0.71kW@6,000rpm 0.71kW@6,000rpm
Spark plug type NGK BPMR7A NGK BPMR7A
Spark plug gap 0.6 to 0.7 mm 0.6 to 0.7 mm
Length of main pipe 1502 mm 1520 mm
Length of drive shaft 1375 mm 1375 mm
Fuel tank capacity 600ml 600ml
Length of line out
of hub 100-150 mm 100-150 mm
Noise level 79dBA 79dBA
Dry weight 4.4 Kg 4.4kg
Warranty 1 year domestic warranty 1 year domestic warranty

14 Sanli Brushcutter User Guide
Fast trouble shooting.
Often, a depleted, loose, or dirty spark plug is responsible for a brush cutter not being
able to start, but there can be a number of other reasons. Refer below to the list of
potential problems you may encounter, along with suggested remedies.
For servicing and all warranty work, contact your local Authorised Sanli Dealer.
Problem Likely cause Suggested remedy
Engine does not start
Out, or almost out, of fuel
Spark plug dirty
Spark plug not connected
Fuel older than 3 months
Water in the fuel tank
Fill tank with fresh 2 stroke fuel (25:1)
Clean or replace with a new spark plug
Press firmly on the terminal cover
Drain stale fuel and replace with fresh 2 stroke fuel
Contact an authorised Sanli dealer
Engine stops often
Blocked fuel supply
Fuel cap is not venting
Incorrect type of fuel
Ensure the fuel line is not pinched or blocked
Ensure vent hole in the fuel tank cap is clear
Drain tank and fill with 2 stroke fuel (25:1)
Engine loses power
Dirty air cleaner filter
Blocked fuel cap vent holes
Clean or replace with a new Sanli air-filter
Ensure vent hole in the fuel tank cap is clear
Too much vibration
Loose line trimmer head
Damaged cutting blade
(straight shaft model only)
Check and tighten bolts and nuts accordingly
Replace cutting blade

Sanli Brushcutter User Guide 15
Basic maintenance made easy.
WARNING! If the brush cutter is not serviced correctly, you could
void warranty and reduce its ability to operate effectively.
1. Spark plug.
Wait until the engine has cooled before disconnecting the spark plug cover and then
removing the spark plug with the box spanner supplied. If it is dirty, you can clean the
plug with a wire brush.
The applicable spark plug for this machine is the NGK BPMR7A. For optimum results
we advise you to replace the spark plug after 20 hours of use.
When refitting the spark plug take care not to over-tighten. If adjusting yourself, note that
the spark plug gap must be set initially to 0.6 but after the machine has been used for
some time, regulate the gap to 0.7 mm.
2. Air filter.
Ensure that the engine is cool, remove the air filter cover and then take out the air filter
element, see (Figure 25) . Put the cover back on the housing immediately to prevent any
objects falling into the air intake.
Carefully brush off any excess dirt particles, or clean filter element using lukewarm soapy
water. When cleaning with water, rinse thoroughly and allow to dry before replacing air
filter element.
3. Storing petrol and oil.
WARNING! Petrol is highly flammable so extreme caution must
be taken. Always store petrol in approved containers and ensure
petrol is less than three months old.
Carbon
0.6mm
Air filter
element
Figure 25.

Call the Sanli Customer Service Desk on 1800 466 068
Email: [email protected] Web: www.sanli.com.au
Head Office: 4/100 Belmore Road, Riverwood, NSW 2210