Santiva Outdoors GOFR Cooler Cart User manual

GOFR Cooler Cart Owner’s Manual

GOFR Cooler Cart Owner’s Manual
02
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Safety and Operating Instructions
WARNING: Please read and understand all instructions. Failure to adhere to all instructions
listed below could result in serious injury. Please take extra care. Do not place fingers, toes,
or any other parts of the body near steering components while in use.
Care Instructions
•Store the cart in a dry place.
•Spray the cart with fresh water after each use near or in salt water.
•Do not store the cart or axles in direct sun light.
For Customer Service, please email us at support@gofroutdoors.com
The GOFR Cart is not a vehicle. Do not use as a vehicle or on any roads.
Do not tow from a vehicle.
Do not sit, stand, or ride on the cart.
Max Load: 300 lbs. including the weight of the cooler. Do not overload this cart.
Do not use on inclines where tipping could occur.
This cart is not intended for use by children, it is not a toy. Not intended for use by anyone under
16 years of age.
Engage wheel stops when not in use. Do not store or leave unattended without engaging wheel stops.
While operating the cart, be careful to avoid rolling over any objects or environmentally sensitive areas.
Wheel stops must be engaged when removing axles. See detailed instructions below.
Do not use or operate if damaged or broken.
Do not use cart without cooler attached.
Be careful - Cart can get hot when in direct sun light. Try to store in shaded area.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm. For more information go to https://www.p65warnings.ca.gov.

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A1 M12 110mm Wheel Bolts x 4
A2 M12 Nuts Wheel Bolts x 4
A3 M12 Double Sealed Bearings x 8
A4 M6 Lock Washers (Cooler Connection) x 4
A5 M5 Locknuts x 16
A6 M5 75mm Steering Lock Pin x 1
A7 M6 Washer Screws (Bumper and Cooler Connection) x 8
A8 M6 Oversized (Cooler Connection) Washers x 4
A9 M5 50mm Bolts (Panels and Extenders) x 16
A10 M3 Screws (Handle Clip Connection) x 2
A11 M10 85mm Steel PINs (Axle Pin) x 4
A12M5 Screws (Rubber Foot Screws) x 8
P2 Straps x 4
P3 Chassis Feet (Rubber Feet) x 4
P4 Aluminm Handle Assembly x 1
TOOLS :
HARDWARE :
PARTS :
P5 Panel Bumpers x 4
P1 Chassis x 1
(With Some Pre-installed Bolts and Nuts)
T1 #2 Philips-Head Screwdriver x 1
T2 5MM Allen key x 1
T3 19mm wrench x 1
T4 10mm wrench x 1
T5 GOFR Tool x 1

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PARTS :
P18 Large Anchors x 4
P19 Small Anchors x 4
P7 Cooler Connectors x 4
P8 Handle Clip x 1
P6 Star Locks x 4
P9 Small Panel Extenders x 4
P10 Large Panel Extenders x 4
P11 Large Accessories Panels x 2
P12 Small Accessories Panels x 2
P13 Wheels x 4
P14 Front Axle W/Steering x 1
P15 Rear Axle W/Lock x 1
P17 13mm T-Bolts x 8
P16 Thumb Nuts x 8
P20 Bungee loop x 2
P21 18mm T-Bolts x 2

GOFR Cooler Cart Owner’s Manual
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Remove Manufacturer’s Cooler Feet
Parts Needed: Flat Screwdriver (not
provided) or Pry Tool (not provided).
1A. Flip over cooler and lay on the floor or
work table top side down.
1B. Using a flat head screwdriver or pry
tool, remove the four rubber feet
of the cooler.
Towel
Gloves
STEP 1
Place Star Lock (P6) into cup to
lock the brass fittings in place.
• Insert the Chassis Cooler Connectors (P7) into
the holes in the cooler.
• Tighten brass fitting to secure the connection.
TIP - For YETI® and RTIC® coolers, it is recommended to use the “inside” hole for installation when appropriate.
P7
P7
Adjust Chassis Length, and Center on Cooler.
• Install the Wedges (P ) into small holes on your cooler under the original feet
you just removed. Hand-tighten the hex standoff until snug. Using the supplied
10mm wrench (T3), tighten until firm, but do not overtighten. Usually only an
extra 1/2 turn is needed.
• Adjust Chassis (P1) for width to match the brass fittings on the four corners of the cooler.
• Center the Chassis on the cooler for best panel performance.
• Use the guide slot on the Chassis and the brass fittings to help align the Chassis.
• Center the Chassis laterally by sliding over cooler connectors. Tighten screws to secure Chassis to
connectors. Adjust center rack to be centered lengthwise on the cooler.
• Tighten 4 center screws to secure connection.
Tighten the chassis.
• Check to make sure the chassis is centered on the cooler as shown on the right.
• Use GOFR Tool (T5) and Allen Key (T2) to tighten all bolts.
Do Not Overtighten.
P6
P6
P7
P1
T2
A8
A7
A4
T5
Anchors and Wedges:
•GOFR preassembles our patented cooler connectors in a
medium size anchor.
• Our anchor/wedge system allows you to connect the GOFR cart
to your cooler without screws or causing damage to your cooler.
• GOFR research indicates that most of coolers have medium
sized foot holes.
Tips and Warnings:
• Always use gloves when removing cooler feet.
•Always wear eye protection.
•Always set the cooler on a towel or cloth to protect the cooler
and any work surface.
• Use care to make sure you do not damage the cooler when
removing the feet.
• Do NOT allow children under 16 to attempt to assemble the
GOFR Cooler Cart.
• All coolers are a little different, so you may need to unscrew
the existing feet.
• If you are having trouble removing the feet, consult the video
instructions on www.gofroutdoors.com
STEP 2
STEP 3
Chassis Cooler Connectors
IF NECESSARY, remove the medium-sized anchor
and replace it with small or large anchor by
un-threading brass nut, removing wedge, and
reinstalling with the needed size.
P7
P18
P19
P7
• Try out the preassembled medium-sized
anchor on your cooler: if it is too big or too
small, please see instructions below to
build small or large anchor with the
provided part P18 or P19.

GOFR Cooler Cart Owner’s Manual
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Adjust Chassis Length, and Center on Cooler.
STEP 3A
• For larger coolers, the GOFR chassis expands.
• If your cooler requires more width, unscrew the pre-assembled
bolts and nuts and using the graphics below expand
the chassis to fit your cooler and then tighten
bolts and nuts as shown.
T5 T2
A1 P1
A2

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P9
T5
T5
T2
T2
A9
P9
A5
A9
P12
P12
P11
P11
P10
STEP 4
STEP 5
Panel and Panel Extender Assembly
• Attach the Small Panel Extenders (P9) to the Small Accessory Panels (P12).
• Attach the Large Panel Extenders (P10) to the Large Accessory Panels (P11).
• Use the parts/tools A5, A9, T2, and T5.
– Do not overtighten the bolts. GOFR suggests tightening only enough for 1 thread
to be showing beyond the nut - panels are designed to move freely.
Insert Extenders Into Chassis
• Insert the extenders into the chassis connection
slots as shown.
• Adjust the extender to make sure the panels fit
flush on the cooler walls.
• Use parts A9, A5, and tools T4 and T2 to attach
Small and Large Extenders to the chassis.
Attach Bolts and Nuts as instructed in Step 4.
Do not overtighten the bolts. GOFR suggests
tightening only enough for 1 thread to be showing
beyond the nut.
TIP - Please go to www.GOFROutdoors.com for
video tips and guidance.

GOFR Cooler Cart Owner’s Manual
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STEP 6
STEP 7
Strap Assembly and T-Bolt Connection
• Assemble the Straps (P2) by inserting the T-Bolts (P17) through
the two smaller holes on the Straps and loosely tighten them
together with Thumb Nut (P16).
• Insert the back of the T-Bolt into the top top slot of the Small
Accessories Panel. The side without the finger loop should be
inserted into the Small
Accessory
Panel. Center it in the slot
and finger tighten the Nut.
• Insert the other end Strap and T-Bolt into the top slot of the
adjacent Large
Accessory
Panel. Lightly pull the Strap to
take up any slack and tighten the thump nut.
• Repeat steps on other corners.
P12
P2 P2
P11
P16
P17
P5
P5
P12
A7
A7
T2
Panel Bumpers:
NOTE– Some coolers have different shapes that
affect how the Small Accessory Panels sit on the
sides of the cooler. If the Small Accessory Panel
does not sit flush then install the Panel Bumpers (P5).
Attach the Panel Bumpers
to the inner side of the
Small Accessory Panels
so they sit between the
Panel and the cooler.
08

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P11
A12A12
T1
P3
P12
STEP 8
STEP 9
P8
A10
Attach Rubber Feet
• Attach the Rubber Feet (P3) as shown on the left.
• Using screwdriver (T1) attach Rubber Feet (P3) into the
chassis as shown.
Use Foot Screws (A12) to attach and tighten only
enough to slightly compress the rubber foot.
• Once complete, carefully lift cooler and turn it right
side up and place it on the floor.
NOTE - Recheck the tension on the straps once the cooler
is turned over. Now is the time to pull the straps tight
one at a time once all four are installed.
Install Handle Clip
• Locate mounting holes on the side opposite the drain plug
and install the Handle Clip (P8) with the Mounting Screws (A10).

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STEP 10
A2
A3
A3
T3
A1
P14
P13
Assemble the Wheels
• Place the Double Sealed Bearings (A3) on each side of the wheel.
• Use Wheel Bolt (A1) and Nut (A2) to mount each tire.
• Repeat to attach all wheels.
• Use Wrench (T3) to attach bolts.
Note - Do not overtighen. GOFR suggests tightening until wheel
sits securely, but wheel rotates freely. If wheels do not rotate
freely, use the wrench to back-off the bolt 1/4 at a time until the
wheel freely rotates.
A3 T3
A1
P14
P14
P13
A2
A3
A3 A3
T3
A1
P13
P15
A2
A3 T3
A1
A2
A3 P13
P15
P15

Correct Operation Of Wheel Locks
WARNING – Use caution when trying
to assemble or remove axles.
WARNING – Always use wheel locks in
when assembling or removing axles.
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Axles To Chassis
• Make sure wheel locks are engaged
with lock pin facing rear.
• Attach rear axle using Axle Pins (P11).
• Attach front axles with aluminum
bracket facing forward.
P11
P11
P11
P11
STEP 12
STEP 11
Lock
Unlock

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Pull Out to Adjust Length
P14
P13
P4
P4
A6
Attach Steering And Adjust Handle
• Make sure wheel locks are engaged.
• Attach rear axle using Axle Pins (P11).
• Lock rear wheels once attached.
• Attach front axles.
STEP 13
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