Sanyo MIR-162 User manual

Service Manual
Incubator
SANYO Electric Co., Ltd.
Biomedical Business Division
MIR-162
MIR-262
SM9910256
This service manual is the revised and updated version of SM720061. REVISION
FILE No.

Effective models
This service manual is effective for following models.
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Model Product code Power source
MIR-162 823 244 51 110V 60Hz
823 244 52 220V 60Hz
823 244 53 240V 50Hz
823 244 54 230V 50Hz
823 244 55 120V 60Hz
823 244 56 220V 50Hz
823 244 57 240V 50Hz
823 244 58 220V 50Hz
823 244 59 220V 60Hz
823 244 60 115V 60Hz
823 244 61 115V 60Hz
823 244 62 230V 50Hz
823 244 63 230V 50Hz
823 244 64 240V 50Hz
823 244 65 220V 50Hz
MIR-262 823 245 51 110V 60Hz
823 245 52 220V 60Hz
823 245 53 120V 60Hz
823 245 54 220V 50Hz
823 245 55 230V 50Hz
823 245 56 220V 60Hz
823 245 57 220V 50Hz
823 245 58 240V 50Hz
823 245 59 115V 60Hz
823 245 60 220V 50Hz
823 245 61 115V 60Hz
823 245 62 240V 50Hz
823 245 63 220V 50Hz
823 245 64 230V 50Hz
823 245 65 230V 50Hz
823 245 66 240V 50Hz
823 245 67 240V 50Hz
823 245 68 220V 50Hz

Contents
Page
Specifications ............................................................................................ 1
- Structural specifications................................................... 1
- Performance specifications.............................................. 1
Dimensions................................................................................................ 2
Air jacket.................................................................................................... 4
Components on PCB................................................................................. 5
Connections on PCB ................................................................................. 6
Electric parts.............................................................................................. 7
Specifications of sensor............................................................................. 8
Wiring diagram .......................................................................................... 9
Circuit diagram ........................................................................................ 10
Control specifications .............................................................................. 11
Temperature calibration ........................................................................... 15
Test data .................................................................................................. 16
- Pull-up test..................................................................... 16
- Temperature distribution data ........................................ 17
- Pull-up graph ................................................................. 19
- Pull-down graph............................................................. 21
Instruction manual ................................................................................... 22

- 1 -
Structural specifications
Model MIR-162 MIR-262
External dimensions W580 x D595 x H820 (mm) W730 x D645 x H870 (mm)
Internal dimensions W450 x D460 x H450 (mm) W600 x D510 x H500 (mm)
Effective capacity 93L 153L
Exterior Painted steel
Interior Stainless steel
Outer door Painted steel
Inner door Tempered glass
Insulation Glass wool
Shelf Stainless steel plate, 2pcs. Stainless steel plate, 3pcs.
Shelf support 4 6
Temperature controller Sensor K, PID control
Temperature display Digital display
Timer Electronic timer with delay timer
Circuit breaker 10A
Overheat prevention
mechanism
Built-in thermister (electric circuit), Thermal guard
Heater 200W 300W
Weight 44 kg 61 kg
Performance specifications
Model MIR-162
Temperature control range Ambient temperature +5Υto 60Υ(setting available to 80Υ)
Temperature fluctuation +/- 0.5Υ
Temperature variation +/- 1Υ(AT37Υ)
Rated voltage AC110V AC115V AC220V AC220V AC230V AC240V
Rated frequency 60Hz 60Hz 50Hz 60Hz 50Hz 50Hz
Rated power consumption 200W 200W 200W 200W 200W 200W
Model MIR-262
Temperature control range Ambient temperature +5Υto 60Υ(setting available to 80Υ)
Temperature fluctuation +/- 0.5Υ
Temperature variation +/- 1Υ(AT37Υ)
Rated voltage AC110V AC115V AC220V AC220V AC230V AC240V
Rated frequency 60Hz 60Hz 50Hz 60Hz 50Hz 50Hz
Power consumption 300W 300W 300W 300W 300W 300W
Specifications

- 2 -
Dimensions
<MIR-162>

- 3 -
<MIR-262>

- 4 -
Air jacket

This model has air jacket temperature control system which making some space around cabinet
and inside isolation, as figure shown.
Air jacket temperature control system enables to conduct heated air in the space.
Outer box
Glass wool
Air
Inner box
Chamber

- 5 -
Components on PCB
㻌
1. Mode of DIP switch (SW01)
a … Fan switch is used for fan motor
b … Capacity switch is used depend on cabinet capacity
㻌c ... Adjust switch is used for shipping out only
2. How to initialize back-up memory
When you disconnect connecter(s) during power is given to PCB, and display and all switches are
locked by miss-feeding of micro-processor, follow the procedure (1) to (4) to initialize back-up memory.
(1) Turn back-up switch off.
(2) Turn power switch off.
(3) Turn power switch on.
(4) Turn back-up switch on.
Back-up switch Power relay
Buzzer
1
5
Triac
Heater
Power transformer
(For Zero calibration)
Key lock switch
Dip switch
a b c
MIR-162
abc
MIR-262

- 6 -
Connections on PCB

The following table shows the connections of connectors on main PCB.
Connector Connects to Usage
CN1
#1 - #2: Heater
#5: Triac
To heat chamber.
To control heater ON/OFF
CN2 #1 - #4: Power transformer To supply the power to PCB.
CN5 #1 - #4: Thermal guard
To turn heater off when it detects abnormality in
chamber temperature.
CN7 Front board (CN10)
CN8 Front board (CN11)
CN9 Front board (CN12)
CN13 #1 – #2: Key lock switch
CN14 #1 - #2: Thermister sensor To detect chamber temperature.

- 7 -
Electric parts
Thermister sensor Type 103AT-1 103AT-1 103AT-1
Rating 10K䃈10K䃈10K䃈
Key lock switch Type MFS201N-Z MFS201N-Z MFS201N-Z
Rating AC125V, 1A AC125V, 1A AC125V, 1A
Thermal guard Type OHD3-85B OHD3-85B OHD3-85B
Rating 85䉝OFF 85䉝OFF 85䉝OFF
Power relay Type G4F-11123T G4F-11123T G4F-11123T
Rating 20A, DC12V 20A, DC12V 20A, DC12V
Circuit breaker Type BS-1110 IR11A2E101R BS-1110
Rating 110V, 10A AC250V, 10A 110V, 10A
Triac Type TG16C60 TG16C60 TG16C60
Rating 16A, 600V 16A, 600V 16A, 600V
Varistor Type ERZV14D241 ERZV14D511 ERZV14D511
Heater Rating 57V, 100W 110V, 100W 110V, 100W
Power transformer Type GS-4891B GS-4891A GS-4891A
Rating 110V, 7VA AC200, 230V AC200, 230V
Noise filter Type ZHG2206-11S
(CE mark model only) Rating AC250V, 6A
Breaker switch Type ZHG2206-11S
(CE mark model only) Rating AC250V, 6A
220V, 60Hz110/115V, 60Hz
MIR-162/262 220~240V, 50Hz

- 8 -
Specification of sensor

䕔Type:103AT-1
Temperature
(Υ)
Resistance
(Υ)
Temperature
(Υ)
Resistance
(Υ)
Temperature
(Υ)
Resistance
(Υ)
-50 329.20 25 10.00 43 5.25
-40 188.40 26 9.63 44 5.08
-30 111.30 27 9.28 45 4.91
-20 67.64 28 8.94 46 4.74
-10 42.45 29 8.62 47 4.59
0 27.28 30 8.31 48 4.44
2 25.03 31 8.01 49 4.30
4 22.99 32 7.72 50 4.16
6 21.15 33 7.45 51 4.02
8 19.48 34 7.19 52 3.89
10 17.96 35 6.94 53 3.77
12 16.55 36 6.69 54 3.65
14 15.28 37 6.46 55 3.53
16 14.12 38 6.24 56 3.42
18 13.06 39 6.03 57 3.31
20 12.09 40 5.82 58 3.21
22 11.20 41 5.63 59 3.11
24 10.38 42 5.43 60 3.02

- 9 -
Wiring diagram

Circuit diagram
- 10 -

- 11 -
Control specifications
1. Keys and switches on control panel
BZ䠄Alarm stop key䠅Audible alarm does not sound if this key is pressed during digital
display does not flash.
Audible alarm silences if this key is pressed during audible alarm
sound (automatic set temperature alarm activates).
CALL䠄Call key䠅Press this key to step in setting mode and digital display flashes.
If this key is pressed during operation, setting value is displayed.
If this key and DELAY key are pressed on the way of setting delay
time, the delay time will be memorized.
POWER
䠄Power switch䠅
If this key is pressed on the way of setting temperature or time,
display will be disappeared but setting value will be memorized.
DELAY
䠄Delay timer key䠅
Press this key to have unit start with delay.
When setting delay time is displayed, press this key to clear current
setting value.
Press this key again to memorize new setting value and current
temperature display appears.
TIMER MODE
(Timer mode select key)
Press this key to select timer mode.
Timer mode: Normal mode or Timer mode C
2. Temperature setting
Setting range: Ambient temperature䠇5䉝䡚60䉝䠄up to 80䉝䠅
Current chamber temperature will appear by Auto Return function
after 45 seconds elapse during temperature is setting.
Calibration (F07):
Calibration (F11):
Step to F07 to calibrate temperature by turning volume (VR3).
Range: ±6.5䉝
Step to F11 to set zero calibration temperature.
Range:±19.9䉝
3. Time setting
Setting range: 00:01~99:59㻌Press CALL key to memorize a value.
“__:__” will appear if you press numerical value shift key when “9” is
displayed on the 2nd digit place.
Then 䇾00:00䇿will appear after 䇾__:__䇿displaying.
When “00:00” is displayed, setting value will not be changed even if
CALL key is pressed to sound audible alarm and to display current
temperature display.
It is also impossible to change setting value during operation.

- 12 -
4. Alarms and safety function
Automatic set
temperature alarm:
If a chamber temperature deviates from set temperature +/-2.5䉝, all
the digits will flash and audible alarm will sounds intermittently after
3seconds of delay.
If a chamber temperature becomes set temperature +/-2.5䉝during
alarm occurs, alarm operation will terminate.
Auto return: If there is no key operation for approx. 45seconds in setting mode,
current chamber temperature will appear on the display.
Key lock: If Key lock switch is ON position, it is prevent the set condition from
changing through control panel.
Memory back up: A unit will restart operation after a power returns from a power failure
and delay timer is active.
If a unit operates by timer mode C, it will maintain this mode after a
power returns from a power failure.
5. Error code
E01: If a thermister sensor is open circuited (0.9484kȍ) or short circuited
(27.28kȍ), 䇾E01䇿will flash and ALARM lamp will illuminate, audible
alarm will sound, and relay and heater will be inactive.
E02: If a triac is open circuited, “E02” will flash and ALARM lamp will
illuminate, audible alarm will sound, and relay and heater will be
inactive.
E03: If a triac is short circuited, “E03” will flash and ALARM lamp will
illuminate, audible alarm will sound, and relay and heater will be
inactive.
E04: If a power relay is short circuited, “E04” will flash and ALARM lamp
will illuminate, audible alarm will sound, and relay and heater will be
inactive.
E05: If a power relay is open circuited or one of heaters is short circuited
or temperature around PCB becomes approx. 65䉝or higher,
relay and heater will be inactive.
6. Function mode
How to access function
mode:
In chamber temperature display, press numerical value shift key for
5seconds to display function code “F00”.
Step to F06 and input service code “384” to utilize F07 to F22.
If there are no key operation in function mode, chamber temperature
display will appear (Auto return).
function mode will not be active during operation.

- 13 -
F06: Setting of service code
Step to F06 and input selectable value “384” or “000”.
If you input “384”, service code will be active.
If you input “000” (Factory default setting), service code will be
cancelled.
If there are no key operation, chamber temperature display will
appear. (Auto return)
Service code will be cancelled if main power is turned off after
inputting 䇾384䇿or if you input "000”.
F07: Input service code “384” in F06 before utilizing F07.
Zero adjustment temperature in VR03 is displayed.
It is impossible to set zero adjustment value by control panel.
If there are no key operation for approx. 180seconds, chamber
temperature display will appear. (Auto return)
F08: Input service code “384” in F06 before utilizing F08.
Input selectable value “000” or “001”.
“000” = Filtered temperature (Factory default) is displayed
“001” = Unfiltered temperature is displayed
If there are no key operations for approx. 40seconds, chamber
temperature display will appear. (Auto return)
F09: Input service code “384” in F06 before utilizing F09.
Input selectable value “000” or “001”.
“000” = EEPROM data is uninitialized
“001” = EEPROM data excepting zero adjustment data is initialized
If there are no key operations for approx. 40seconds, chamber
temperature display will appear. (Auto return)
F10: Input service code “384” in F06 before utilizing F10.
EEPROM version is displayed.
Press CALL key to display chamber temperature display.
Or if there are no key operations for approx. 40seconds, chamber
temperature display will appear. (Auto return)
F11: Input service code “384” in F06 before utilizing F11.
Zero adjustment temperature can be set in F11.
Setting range; +19.9 to -19.9
Press CALL key to memorize the value and chamber temperature
display will appear.
If there are no key operations for approx. 40seconds, chamber
temperature display will appear.

- 14 -
F21: Input service code “384” in F06 before utilizing F21.
Communication ID can be set in F21.
Setting range; 000 to 255
Press CALL key to memorize the value and chamber temperature
display will appear.
If there are no key operations for approx. 40seconds, chamber
temperature display will appear.
F22: Input service code “384” in F06 before utilizing F22.
Communication mode can be set in F22.
Setting range; “0” for 1st digit
“0” or “1” or “2” for 2nd digit
“0” or “1” for 3rd digit
Factory default setting is “000”.
Press CALL key to memorize the value and chamber temperature
display will appear.
If there are no key operations for approx. 40seconds, chamber
temperature display will appear.
7. Timer mode
If timer mode operation is complete, a unit will keep operation
displaying 䇾--:--䇾in same setting temperature.
㻌

- 15 -
The procedure is explained as follow to calibrate temperature by turning VR03 on the PCB.
Step to function mode, F07 and adjust the difference between digital displayed temperature and
actual temperature by using a screwdriver.
<Ex.1>
In case digital displayed temperature is 100Υand set temperature is 100Υ, while the actual
temperature reading is 99.74Υ:
э
Turn VR03 counterclockwise in 1 graduation.
 Temperature changes in every 0.26Υgraduation.
<Ex.2>
In case digital displayed temperature is 100Υand SV is 100Υ, while the actual temperature
reading is 100.26Υ:
э
Turn VR03 clockwise in 1 graduation.
Temperature changes in every 0.26Υgraduation.
Note:
1) When you complete calibration, ensure to see how it will go.
2) It is recommended that thermometer which has high accuracy should be used.
3) Difference between digital displayed temperature and actual temperature would be
affected by internal temperature distribution or place where thermometer is located .
VR03
Turn VR03 by
screwdriver.
Temperature calibration

- 16 -

Note) Following data are the reference only, so they do not assure product’s performance.
1. Pull-up test
zTest condition: AT20Υwith 1 Plastic dish (ȭ90mm) placed in the center of chamber
MIR-162
SV When unit is stabilized (Υ) Overshooting (Υ) Time to reach final
value +/-1Υ(Min.)
Display 1/2H air Dish Display 1/2H air Dish Display 1/2H air
25Υ25.0 24.8 24.9 2.2 1.2 0.7 43 38
30Υ30.0 29.8 29.9 1.3 0 0 29 22
37Υ37.0 36.5 36.5 0.6 0 0 21 52
50Υ50.0 49.3 49.4 0.4 0 0 39 72
60Υ60.0 59.2 59.3 0.4 0 0 43 85
MIR-262
SV When unit is stabilized (Υ) Overshooting (Υ) Time to reach final
value +/-1Υ(Min.)
Display 1/2H air Dish Display 1/2H air Dish Display 1/2H air
25Υ25.0 25.1 25.0 1.3 0.2 0 35 22
30Υ30.0 30.2 30.0 0.4 0 0 19 58
37Υ37.0 37.3 37.3 0.4 0 0 24 82
50Υ50.0 50.3 50.3 0.5 0 0 49 97
60Υ60.0 60.6 60.6 0.5 0.1 0.1 68 104
Test data

- 17 -
2. Temperature distribution data
(1) MIR-162
* Condition: AT20Υ, SV37Υ, 16 dishes (#15 to #30, ȭ90mm) placed in each shelf
(2) MIR-262
* Condition: AT20Υ, SV37Υ, 9 dishes (#13 to #21, ȭ90mm) placed in each shelf
30 29 28 27
26 25 24 23
22 21 20 19
18 17 16 15
<Overlook view>
To the front
Deflection (䉝)
2
0
1
-1
Lowest 3r
d
5
th
7
th
9
th
Highest
Measuring points (shelf)
19, 24
23
20, 26
22
25
21
27, 28
15
16
17, 29
18, 30
23, 17
24
20
22, 21
25
26, 15
28, 16
17
27
29
18
30
19
23, 24
20
21, 22
15, 25
16
17,18,28
26,27
29
30
19
23
15,20
24
21
16,22
17,25
18
28
26,27
29
30
19
15
23,20
24
21
16
22
19
28,27,25
18
26
29
30
19
23,15
24,20
16
21
22,17
28,27,25
18
26
29
30
21 20 19
18 17 16
15 14 13
<Overlook view>
To the front
1
0
-1
-2
Deflection (䉝)
18
17
16
14
15,13
19
20
21
17
18
14
15
13
20,21,19
14,15,17
18
13,16
19
20,21
18
17
16
15
14
13
19,20,21
16,17
14,18
15
13
19
20
21
16,17
15,18
14
19
13,20
21
Lowest 3r
d
5
th
7
th
9
th
11th
Measuring points (shelf)