Sanyo AOD260 Netbook User manual

Name of Sample
Consignor
Manufacturer
Test Method
Criterion
Appearance
Test Date
Sample Number
Test Items
Conclusion
United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Black rectangular parallelepiped
2010/01/26 - 2010/02/03
24
Altitude simulation, Thermal test, Vibration test, Shock test, External short
circuit, Overcharged
The sample has passed the items of UN38.3.
Date:March 30,2010
Sanyo Test Report
Lithium Ion Battery 3LUNA-1-T0636
SANYO Energy(Suzhou) CO.,LTD
SANYO Energy(Suzhou) CO.,LTD
United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"
Remark
Consignor Address
Sanyo Energy(Suzou) Co.,Ltd.
Check
Certification by Similar Model: 3LUNA-1-T0636
Ratio of (3LUNA-1-T0636)/(3LUNA-1-T0636)
[+]=100%, [-]=100%, [Electrolyte]=100%
No.86 Sunwu Road, Xukou, Wuzhong District, Suzhou City, Jiangsu Province
215165, China
Approval Writing
CONFIDENTIAL

Presence of
Presence ofPresence of
Presence of
change
changechange
change
－
－
－
－
T2：Thermal Shock
(Repetition of high temp.
and low temp.)
・Crimped part, Gasket (Cell)
・Gas Release Vent, Cell Case (Cell)
・Finished state of Wound Electrodes (Cell)
・Pack (Plastic) Case
・Holding Member(Insulator, Insulation Tape, Both Sides Tape)
・Coating materials
T3：Vibration
(Vibration load)
・Finished state of Wound Electrodes (Cell)
・Electric wiring member
・Electronic Parts on a circuit board
・Cell Holding Member (Adhesive, Both Sides Tape, Lib of
Plastic Case )
T4：Shock(Shock load) ・Wiring Member
・Electronic Parts on a circuit board
・
Cell Holding Member
(
Adhesive
,
Both Sides Tape
,
Lib of
Target
model
which is not a new type
3LUNA-1-T0636
Test Item (Function)
Test Item (Function)Test Item (Function)
Test Item (Function) The element which is given influence
The element which is given influenceThe element which is given influence
The element which is given influence
T1：Altitude Simulation
(Decompression load)
・Crimped part, Gasket (Cell)
・Gas Release Vent, Cell Case (Cell)
・Pack (Plastic) Case
・Holding Member(Insulator, Insulation Tape, Both Sides Tape)
・Coating materials
Date:March 30,2010
Ｂ：Checklist for Judging New Type Battery or not
Confirmation of presence of change in “The element which is given influence”
（Change ⇒ ○、 No change ⇒ －）
When there is no change in all items, it is NOT considered to be a New Type Battery.
Model which UN regulation test has completed 3LUNA-1-T0636
－
－
－
－
New・Not new
Sanyo Energy(Suzou) Co.,Ltd.
Check
Judgment result New Type or not
approval Writing
T5：External Short
Circuit(Short current)
・Over-voltage Protection
・Current Control Device
・Safety Device of cell (Cell)
・Lead Tab
T6(Cell)：Impact(Crash load) ・Separator (Cell)
・Insulation State in a cell (Cell)
T7(Pack)：Overcharge(Charge
load）
・Overcharge Protection
・Thermal Device
・Safety Device of cell (Cell)
・
Cell Holding Member
(
Adhesive
,
Both Sides Tape
,
Lib of
Plastic Case )
・Finished state of Wound Electrodes (Cell)

Manual of Tests and Criteria
(38.3 Lithium batteries)
No.
Ｔ１
Ｔ２
Ｔ３
Ｔ４
Ｔ５
Ｔ６
Ｔ７
Ｔ８
Test item
Altitude simulation
Thermal test
Vibration
Shock
External short circuit
Impact
Overcharge
Forced discharge
Test
results Note
Item Nominal value Note
We declare the above : The test result mentioned above was checked according to UN test.
Number of test batteries
First cycle
fully charged
4 batteries
First cycle
fully Discharged
4 batteries
After 50 cycles
fully charged
4 batteries
After 50 cycles
fully discharged
4 batteries
First cycle 50% charged
First cycle fully charged 4 batteries
For cell only
After 50 cycles,fully discharged
After 50 cycles,fully charged 4 batteries
5 cells for cylindrical cell,
10 cells for prismatic cell, 10 cells for prismatic cell,
5 cells for cylindrical cell,
5 cells for coin cell. 5 cells for coin cell.
Lithium equivalent content
(Manual of Tests and Criteria ST/SG/AC.10/11/Rev.4, PartIII,sub‑section 38.3)
1.98 g
AL10A31
Mar.30.2010
Nominal voltage
Watt‑hour rating
Lithium ion battery Specification
：
：
：
Customer Model
For battery only
For cell only
E1004342
Pass
Pass
Pass
Pass
Pass
Pass
Pass
−
Sanyo Product Code
Sanyo Model F12431008 3LUNA‑1‑T0636
Certificate of UN test for Lithium ion battery
11.1 V
25 Wh

Test item
Package Drop Test
Note
Item Nominal value Note
Pass
Test results
The package shall be dropped from 1.2meter
high onto a concrete surface ( flat and horizontal )
with five orientations (drop once a sample);
(1)flat on the bottom,(2)flat on the top,(3)flat on the
long side, (4)flat on the short side, (5)on a corner
We declare the above : The test result mentioned above was checked according to UN test.
(Model Regulations ST/SG/AC.10/1/Rev.15, Special Provision188)
Lithium equivalent content
1.98 g
AL10A31
Mar.30.2010
Nominal voltage
Watt‑hour rating
Lithium ion battery Specification
：
：
：
Customer Model
E1004342
Sanyo Product Code
Sanyo Model F12431008
3LUNA‑1‑T0636
Certificate of Package Drop Test for Lithium ion battery
11.1 V
25 Wh

UN Test Data (Model:3LUNA-1-T0636)
1.Test Item: Altitude simulation (T1) P.3/10
2.Test Purpose: This test simulates ai t anspo t unde low-p essu e conditions.
3.Test Procedure:
Test cells and batte ies shall be sto ed at a p essu e of 11.6kPa o less fo at least six hou s at ambient
tempe atu e(20±5℃).
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage
etention is not less than 90%.
The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.
.Test Date: 2010/1/26
6.Test Data
Before test
After test
Before test
After test
1 161.99 162.00 0.006 12.84 12.82 99.8 0 PASS
2 161.99 161.93 0.037 12.83 12.81 99.8 0 PASS
3 161.84 161.81 0.019 12.82 12.81 99.9 0 PASS
4 162.31 162.32 0.006 12.85 12.83 99.8 0 PASS
5 162.01 161.97 0.025 0 PASS
6 162.01 161.98 0.019 PASS
7 161.99 161.96 0.019 0 PASS
8 161.93 161.92 0.006 0 PASS
9 162.03 162.04 0.006 12.83 12.82 99.9 0 PASS
10 161.81 161.84 0.019 12.85 12.84 99.9 0 PASS
11 161.99 162.04 0.031 12.83 12.82 99.9 0 PASS
12 161.87 161.90 0.019 12.82 12.81 99.9 0 PASS
13 162.00 162.04 0.025 0 PASS
14 162.08 162.10 0.012 0 PASS
15 161.73 161.77 0.025 0 PASS
16 161.97 161.99 0.012 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,
0-No leakage, no venting, no disassembly, no uptu e & no fi e
Other
event Result Judgement
At fi st
cycle,in
fully
cha ged
states
PASS
At fi st
cycle,in
fully
discha ged
states
Afte 50
cycles
ending in
fully
cha ged
states
Afte 50
cycles
ending in
fully
discha ged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)
1.Test Item: The mal Test (T2) P.4/10
2.Test Purpose: This test assesses cell and batte y seal integ ity and inte nal elect ical connections. The test
is conducted using apid and ext eme tempe atu e changes.
3.Test Procedure:
Test cells and batte ies a e to be sto ed fo at least six hou s at a test tempe atu e equal to 75±2℃, followed
by sto age fo at least six hou s at a test tempe atu e equal to -40±2℃.The maximum time inte nal between
test tempe atu e ext emes is 30 minutes.This p ocedu e is to be epeated 10 times, afte which all test cells
and batte ies a e to be sto ed fo 24 hou s at ambient tempe atu e (20 ±5℃). Fo la ge cells and batte ies the
du ation of exposu e to the test tempe atu e ext emes should be at least 12 hou s.
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage
etention is not less than 90%.
The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.
.Test Date: 2010/1/26- 2010/2/2
6.Test Data
Before test
After test
Before test
After test
1 162.00 161.95 0.031 12.82 12.62 98.4 0 PASS
2 161.93 161.92 0.006 12.81 12.61 98.4 0 PASS
3 161.81 161.77 0.025 12.81 12.60 98.4 0 PASS
4 162.32 162.25 0.043 12.83 12.62 98.4 0 PASS
5 161.97 161.95 0.012 0 PASS
6 161.98 161.96 0.012 0 PASS
7 161.96 161.94 0.012 0 PASS
8 161.92 161.89 0.019 0 PASS
9 162.04 161.96 0.049 12.82 12.64 98.6 0 PASS
10 161.84 161.76 0.049 12.84 12.66 98.6 0 PASS
11 162.04 161.95 0.056 12.82 12.65 98.7 0 PASS
12 161.90 161.83 0.043 12.81 12.63 98.6 0 PASS
13 162.04 161.96 0.049 0 PASS
14 162.10 162.03 0.043 0 PASS
15 161.77 161.69 0.049 0 PASS
16 161.99 161.91 0.049 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,
0-No leakage, no venting, no disassembly, no uptu e & no fi e
Other
event Result Judgement
At fi st
cycle,in
fully
cha ged
states
PASS
At fi st
cycle,in
fully
discha ged
states
Afte 50
cycles
ending in
fully
cha ged
states
Afte 50
cycles
ending in
fully
discha ged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)
1.Test Item: Vib ation (T3) P.5/10
2.Test Purpose: This test simulates vib ation du ing t anspo t.
3.Test Procedure:
Cells and batte ies a e fi mly secu ed to the platfo m of the vib ation machine without disto ting the cells in such a
manne as to faithfully t ansmit the vib ation. The vib ation shall be a sinusoidal wavefo m with a loga ithmic sweep
between 7 Hz and 200 Hz and back to 7 Hz t ave sed in 15 minutes.This cycle shall be epeated 12 times fo a
total of 3 hou s fo each of th ee mutually pe pendicula mounting positions of the cell. One of the di ections of
vib ation must be pe pendicula to the te minal face.
The loga ithmic f equency sweep is as follows: f om 7 Hz a peak accele ation of 1gn is maintained until 18 Hz is
eached. The amplitude is then maintained at 0.8 mm(1.6 mm total excu sion) and thef equency inc eased until a
peak accele ation of 8gn occu s (app oximately 50Hz).A peak accele ation of 8 gn is then maintained until the
f equency is inc eased to 200Hz.
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage
etention is not less than 90%.
The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.
.Test Date: 2010/2/2
6.Test Data
Before test
After test
Before test
After test
1 161.95 161.96 0.006 12.62 12.62 100.0 0 PASS
2 161.92 161.95 0.019 12.61 12.60 99.9 0 PASS
3 161.77 161.78 0.006 12.60 12.60 100.0 0 PASS
4 162.25 162.25 0.000 12.62 12.62 100.0 0 PASS
5 161.95 161.95 0.000 0 PASS
6 161.96 161.97 0.006 0 PASS
7 161.94 161.98 0.025 0 PASS
8 161.89 161.91 0.012 0 PASS
9 161.96 161.97 0.006 12.64 12.64 100.0 0 PASS
10 161.76 161.76 0.000 12.66 12.65 99.9 0 PASS
11 161.95 161.95 0.000 12.65 12.65 100.0 0 PASS
12 161.83 161.86 0.019 12.63 12.63 100.0 0 PASS
13 161.96 161.98 0.012 0 PASS
14 162.03 162.04 0.006 0 PASS
15 161.69 161.71 0.012 0 PASS
16 161.91 161.92 0.006 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,
0-No leakage, no venting, no disassembly, no uptu e & no fi e
Other
event Result Judgement
At fi st
cycle,in
fully
cha ged
states
PASS
At fi st
cycle,in
fully
discha ged
states
Afte 50
cycles
ending in
fully
cha ged
states
Afte 50
cycles
ending in
fully
discha ged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)
1.Test Item: Shock (T4) P.6/10
2.Test Purpose: This test simulates possible impacts du ing t anspo t.
3.Test Procedure:
Test cells and batte ies shall be secu ed to the testing machine by means of a igid mount which will suppo t all mounting
su faces of each test batte y. Each cell o batte y shall be subjected to a half-sine shock of pack accele ation of 150 g n
and pulse du ation of 6 milliseconds. Each cell o batte y shall be subjected to th ee shocks in the positive di ection
followed by th ee shocks in the negative di ection of th ee mutually pe pendicula mounting positions of the cell o
batte y fo a total of 18 shocks.
Howeve , la ge cells and la ge batte ies shall be subjected to a half-sine shock of peak accele ation of 50 g n and pulse
du ation of 11 milliseconds. Each cell o batte y is subjected to th ee shocks in the positive di ection followed by th ee
shocks in the negative di ection of each of th ee mutually pe pendicula mounting positions of the cell fo a total of 18
shocks.
SANYO Internal Procedure:
As above.
4.Test Requirements:
No mass loss(less than 0.1%),no leakage,no venting,no disassembly,no uptu e and no fi e,and the voltage
etention is not less than 90%.
The equi ement elating to voltage is not applicable to test batte ies at fully discha ged states.
.Test Date: 2010/2/3
6.Test Data
Before test
After test
Before test
After test
1 161.96 161.95 0.006 12.62 12.62 100.0 0 PASS
2 161.95 161.93 0.012 12.60 12.60 100.0 0 PASS
3 161.78 161.78 0.000 12.60 12.60 100.0 0 PASS
4 162.25 162.22 0.018 12.62 12.62 100.0 0 PASS
5 161.95 161.96 0.006 0 PASS
6 161.97 161.95 0.012 0 PASS
7 161.98 161.97 0.006 0 PASS
8 161.91 161.91 0.000 0 PASS
9 161.97 161.94 0.019 12.64 12.64 100.0 0 PASS
10 161.76 161.72 0.025 12.65 12.64 99.9 0 PASS
11 161.95 161.96 0.006 12.65 12.65 100.0 0 PASS
12 161.86 161.81 0.031 12.63 12.63 100.0 0 PASS
13 161.98 161.97 0.006 0 PASS
14 162.04 162.02 0.012 0 PASS
15 161.71 161.68 0.019 0 PASS
16 161.92 161.90 0.012 0 PASS
Notes: L-Leakage, V-Venting, D-Disassembly, R-Ruptu e, F-Fi e,
0-No leakage, no venting, no disassembly, no uptu e & no fi e
Other
event Result Judgement
At fi st
cycle,in
fully
cha ged
states
PASS
At fi st
cycle,in
fully
discha ged
states
Afte 50
cycles
ending in
fully
cha ged
states
Afte 50
cycles
ending in
fully
discha ged
states
Battery No.
Mass(g) Mass loss
(%)
(=<0.1%)
Voltage(V) Voltage
Retention(
%)(=>90%)

UN Test Data (Model:3LUNA-1-T0636)
1.Test Item: Exte nal sho t ci cuit (T5) P.7/10
2.Test Purpose: This test simulates an exte nal sho t ci cuit.
3.Test Procedure:
The cell o batte y to be tested shall be tempe atu e stabilized so that its exte nal case tempe atu e eaches
55±2℃ and then the cell o batte y shall be subjected to a sho t ci cuit condition with a total exte nal
esistance of less than 0.1ohm at 55±2℃.This sho t ci cuit condition is continued fo at least one hou afte
the cell o batte y exte nal case tempe atu e has etu ned to 55±2℃. The cell o batte y must be obse ved
fo a fu the six hou s fo the test to be concluded.
SANYO Internal Procedure:
As above.
4.Test Requirements:
Exte nal tempe atu e of test batte ies does not exceed 170℃ and the e is no disassembly,no uptu e and
no fi e within six hou s of this test.
.Test Date: 2010/2/3-2010/2/3
6.Test Data
1 0 PASS
2 0 PASS
3 0 PASS
4 0 PASS
5 0 PASS
6 0 PASS
7 0 PASS
8 0 PASS
9 0 PASS
10 0 PASS
11 0 PASS
12 0 PASS
13 0 PASS
14 0 PASS
15 0 PASS
16 0 PASS
Notes: D-Disassembly, R-Ruptu e, F-Fi e, 0-No disassembly, no uptu e & no fi e
Afte 50
cycles
ending in
fully
discha ged
states
55.1
54.5
54.5
54.9
55.1
54.4
Afte 50
cycles
ending in
fully
cha ged
states
54.7
54.4
55.1
54.9
At fi st
cycle,in
fully
cha ged
states
55.1
PASS
54.9
54.5
54.8
At fi st
cycle,in
fully
discha ged
states
54.9
54.5
Battery No. Maximum temperature (°C) Other
event Result Judgement

UN Test Data (Model:3LUNA-1-T0636)
1.Test Item:Impact (T6) P.8/10
2.Test Purpose: T is test simulates an impact.
3.Test Procedure:
T e test sample cell or component cell is to be placed on a flat surface. A 15.8mm diameter bar is to be placed across
t e center of t e sample. A 9.1kg mass is to be dropped from a eig t of 61±2.5cm onto t e sample.
A cylindrical or prismatic cell is to be impacted wit its longitudinal axis parallel to t e flat surface and perpendicular to
t e longitudinal axis of t e 15.8mm diameter curved surface lying across t e centre of t e test sample. A prismatic
cell is also to be rotated 90 degrees around its longitudinal axis so t at bot t e wide and narrow sides will be subjected
to t e impact. Eac sample is to be subjected to only a single impact. Separate samples are to be used for eac impact.
A coin or button cell is to be impacted wit t e flat surface of t e sample parallel to t e flat surface and t e 15.8mm
diameter curved surface lying across its center.
SANYO Internal Procedure:
As above.
4.Test Requirements:
External temperature of test batteries does not exceed 170°C and t ere is no disassembly and no fire wit in six ours
of t is test.
.Test Date: 2009/7/22
6.Test Data:
10 PASS
20 PASS
30 PASS
40 PASS
50 PASS
6
7
8PASS
9
10
11 0 PASS
12 0 PASS
13 0 PASS
14 0 PASS
15 0 PASS
16
17
18
19
20
Notes: D-Disassembly, F-Fire, 0-No disassembly & no fire
After 50
cycles
ending, in
fully
disc arged
states
45
61
61
61
69
140
Cell No. Maximum Temperature(°C) Other
event
Result Judgement
At first
cycle, 50%
c arged
states
146
144
138
138

UN Test Data (Model:3LUNA-1-T0636)
1.Test Item:Ove cha ge (T7) P.9/10
2.Test Purpose: This test evaluates the ability of a echa geable batte y to withstand an ove cha ge condition.
3.Test Procedure:
The cha ge cu ent shall be twice the manufactu e ’s ecommended maximum continuous cha ge cu ent.
The minimum voltage of the test shall be as follows:
(a) when the manufactu e ’s ecommended cha ge voltage is not mo e than 18V,the minimum voltage
of the test shall be the lesse of two times the maximum cha ge voltage of the batte y o 22V.
(b) when the manufactu e ’s ecommended cha ge voltage is mo e than 18V, the minimum voltage
of the test shall be 1.2 times the maximum cha ge voltage.
Tests a e to be conducted at ambient tempe atu e. The du ation of the test shall be 24 hou s.
SANYO Internal Procedure:
Min.Cha ge Voltage:
Cha ge Cu ent:
4.Test Requirements:
The e is no disassembly and no fi e within seven days of the test.
.Test Date: 2010/1/26-2010/2/3
6.Test Data
Result
Judgement
1 PASS
2 PASS
3 PASS
4 PASS
5 PASS
6 PASS
7 PASS
8 PASS
Notes: D-Disassembly, F-Fi e, 0-No disassembly & no fi e
0
0
0
At fi st
cycle in fully
cha ged
states
0
PASS
0
0
0
Afte 50
cycles
ending in
fully
cha ged
states
0
22V
3.52A
Battery No. Event

1.Test Item: Drop Test P.10/10
2.Test Purpose: This test simulates the drop of the packaging during transport.
3.Test Procedure:
Number of Test Samples (Per design type, Manufacturer ) and Drop Orientation For other than flat drops
the centre of gravity must be vertically over the point of impact. Where more than one orientation is
possible for a given drops, the orientation most likely to result in failure of the packaging must be used.
Five (one for each drop) First drop: flat on the bottom
Second drop: flat on the top
Third drop: flat on the long side
Fourth drop: flat on the short side
Fifth drop: on a corner
SANYO Internal Procedure:
Packaging: Fiberboard boxes. Number of test samples: Five(one for each drop). It may do the drop
of five orientations with one sample if the packing does not have the big damage.
Drop orientation: As above.
4.Test Requirements:
A Package passes the test if it meets the following criteria:
Each package is capable of withstanding a 1.2 meter drop test in any orientation without damage to cells
cell) contact and without release of contents.
5.Test Date: 2010/2/4
6.Test Data: PASS(Drop height 1.2m)
Inside of packing after examination Packaging size:
384*296*236m
m
Packaging weight (before):
8.17k
g
Packaging weight (after):
8.17k
g
UN Test Data (Model:3LUNA-1-T0636)
Packaging Number of test Drop orientation
samples
Boxes of natural wood
Plywood boxes
Reconstituted wood boxes
Fibreboard boxes
or batteries contained therein, without shifting of the contents so as to allow battery to battery (or cell to
after examination
Plastic boxes
Steel or aluminum boxes
Composite Packagings
which are in the shape of a box.
after examination