Sanyo CP21SE1K(S) User manual

SERVICE MANUAL Colour Television
Specifications
Power Source . . . . . . . .AC127 - 240V, 50/60Hz.
Colour System . . . . . . . .PAL, NTSC4.43, NTSC, PAL 60Hz
Television System . . . . .B/G, D/KK’, I, M/M
Channel Coverage VHF: E2-E12, R1-R12, K1-K9, J1-J12, A2-A13, 0-11.
5A(AUS), 1-11(NZ)
UHF: 21-69, A14-A69, J13-J62, 28-69(AUS)
CATV: S1-S41, X, Y, Z, Z+1, Z+2
Video IF . . . . . . . . . . . . . .38.0 MHz
Aerial Input Impedance .75Ω
Ext. Terminals
Video inputs: Phono jack 2 (1.0Vp
- p, impedance 75Ω)
Audio inputs: Phono jack (L) 2 (436mVrms, impedance more than 40KΩ)
Video monitor output: Phono jack 1 (1.0Vp
- p, 75Ω)
Audio monitor outputs: Phono jack(L/R) 1(436mVrms, Impedance less than
600Ω)
Speaker . . . . . . . . . . . . . . 5 cm  9 cm  2 pcs.
Sound Output (RMS) . . . 2.5W + 2.5W
Dimensions . . . . . . . . . . . 580 (W) 460 (H) 457 (D)mm
Weight . . . . . . . . . . . . . . . approx. 21.7 Kg
Specifications subject to change without notice
Original Version
Chassis Series: AC8-A
BE6Y/BE6Z
FILE NO.
Model No. CP21SE1K(S)
Service Ref. No. CP21SE1K-10
(Australia)
CP21SE1K-20
(New Zealand)
Give complete “SERVICE REF. NO.” for parts
order or servicing. It is shown on the rating plate
at the cabinet back of the unit.
This T.V. receiver will not work properly in
foreign countries where the television
transmission system and power source dif-
fer from the design specifications. Refer to
the specification table.
Product Code: 113016818
REFERENCE NO. SM3010394
123
456
789
0
TV/AV
TIMER
x
-/--
SWAP
CH SCAN
MENU
BASS
SOUND
S. SYS
SURROUND
PICTURE
CH
CH
A B
.
PP
JXPSC
VIDEO AUDIO
TV/AV MENU CH
- +
POWER
- NOTE -
Service Ref. No. CP21SE1K-10 is electrically
the same as Service Ref. No. CP21SE1K-20.
The difference between Service Ref. No.
CP21SE1K-10 and CP21SE1K-20 is as follow:
Destination CP21SE1K-10...Australia
CP21SE1K-20...New Zealand
(Australia / New Zealand)
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 1

Contents
-2-
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chassis Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
IC Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Service Adjustment with Replacing Memory IC(IC801) . . . . . . . . . . . . 7-13
Service Mode Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Service Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Special Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Purity and Convergence Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Mechanical Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Protection Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cabinet Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chassis Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-30
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-33
Voltages and Waveforms Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
Safety Notice
SAFETY PRECAUTIONS
1: An isolation transformer should be connected in the
power line between the receiver and the AC line
when a service is performed on the primary of the
converter transformer of the set.
2: Comply with all caution and safety-related notes pro-
vided on the cabinet back, inside the cabinet, on the
chassis or the picture tube.
3: When replacing a chassis in the cabinet, always be
certain that all the protective devices are installed
properly, such as, control knobs, adjustment covers
or shields, barriers, isolation resistor-capacitor net-
works etc.. Before returning any television to the
customer, the service technician must be sure that
it is completely safe to operate without danger of
electrical shock.
X-RADIATION PRECAUTION
The primary source of X-RADIATION in television receiver is the picture tube. The picture tube is specially con-
structed to limit X-RADIATION emissions. For continued X-RADIATION protection, the replacement tube must be
the same type as the original including suffix letter. Excessive high voltage may produce potentially hazardous X
- RADIATION. To avoid such hazards, the high voltage must be maintained within specified limit. Refer to this
service manual, high voltage adjustment for specific high voltage limit. If high voltage exceeds specified limits,
take necessary corrective action. Carefully follow the instructions for + B1 volt power supply adjustment, and high
voltage check to maintain the high voltage within the specified limits.
PRODUCT SAFETY NOTICE
Product safety should be considered when a component replacement is made in any area of a receiver.
Components indicated by mark in the parts list and the schematic diagram designate components in which
safety can be of special significance. It is particularly recommended that only parts designated on the parts list
in this manual be used for component replacement designated by mark . No deviations from resistance
wattage or voltage ratings may be made for replacement items designated by mark .
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 2

-3-
Chassis Block Diagrams
A101
IC001
AUDIO AMPL.
X201
SP901
SP902
AV2-IN
(Optional Model)
AV-OUT
(Optional Model)
FRONT
BUTTON
SW1901~SW1906
D1901
LED
A1901
RC RECEIVER
AUDIO-IN
VIDEO-IN
AUDIO-IN AUDIO-IN
AUDIO-OUT
VIDEO-OUT
VIDEO-IN
IC801
MEMORY
IC201
CPU/IF/CHROMA/
VIDEO/DEF
AV1-IN
IC501
VERTICAL
Q431 Q432
T431
T471
FBT
Q901
CRT
AUDIO
KEY-IN
SDA SCL
RC-IN
V-OUT
H-OUT
R-OUT
G-OUT
B-OUT
FBP
ABL
HEATER
130V
SCREEN
FOCUS
IF
VIF VIF Q705
Q703
Q701
DY
CRT UNIT
TUNER
VERTICAL
HORIZONTAL
HV
SAW FILTER
T611
CONVERTER
TRANS
5VRC
5V-DEF
5V-IF
11V
24V
9V
130V
IC201
PRIMARY
CIRCUIT
D610
AC DEFLECTION
AUDIO AMP.
FBT, TUNER
9
13
10 11
POWER MNG
TUNER
DEFLECTION
RC
8V
AUDIO-OUT
VIDEO-OUT
RC-IN
AUDIO-IN
VIDEO-IN
V-IN
STB
KEY-IN
ON/OFF/STB
HOR. DRIVE
TRANS.
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 3

Chassis Block Diagrams
-4-
System Control
IC 001
AUDIO AMP.
RC. PRE AMP.
LED
STB
IC201
SOUND MUTE
(MUTE=H)
RC SIGNAL IN
(ACTIVE=HIGH)
ON-OFF (POWER ON=High)
KEY SWITCH TUNER
IC 1201
AUDIO SWITCH
CONTROL
CRT
UNIT
OSD R-OUT(Active=High)
OSD G-OUT(Active=High)
OSD B-OUT(Active=High)
IC 801
MEMORY
POWER
CIRCUIT
POWER PROTECT IN
(POWER ERROR=LOW)
IIC SCL
IIC SDA
KEY SWITCH IN
32
36
28
76
50
37
34
35
30 31
45
46
47
29
5V-IF
5V-DEF
8V
11V
11V
11V
Q205
Q206
Q203
POWER REGULATOR OUT
IIC SCL IIC SDA
26
40
27
SW-1
SW-2
A-SW MUTE
5 VRC
Q202
11V
56
QXXAAJQ0897--
QXXAVD032---M
LV761102C5AV9-MPB-E
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 4

-5-
IC201 < CPU/IF/Video/Chroma/Def.> LV761102C5AV9-MPB-E
IC Block Diagrams
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 5

-6-
IC Block Diagrams
IC001 < Audio AMP.> LA42105-E
3
7
4
2
69
14
13
11
Output amplifier
Input amplifier
Standby VCC
+OUT1
-OUT1
PWR
GND
IN
MUTE
PRE
GND
Ri=
30kΩ
Vcc / ground shorting protection circuit
Load shorting protection circuit
Thermal protection circuit
Ripple
Filter
IC501 < Vertical Output > LA78040B-E
Thermal
Protection
-
+
AMP
Pump
Up
1
INVERTING INPUT
2
Vcc
3
PUMP UP OUT
4
GND
5
Ver. OUTPUT
6
OUTPUT STAGE Vcc
7
NON INV. INPUT
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 6

-7-
Service Adjustments with Replacing Memory IC(IC801)
Note: The CPU (IC201) and memory IC (IC801) store the service adjustments data and controls data for each
circuit.When the Memory IC(IC801) is replaced, some of the service adjustments should be readjusted to
obtain the best performance. The necessary service adjustments are carried out by using the RC handset.
Please set up the TV set with following steps [1] to [2].
[1] Initializing Procedure
1. Put a new memory IC.
2. Turn on the TV set.
3. Press and hold the TV/AV Selector on the TV set for more than 2 seconds. The following picture appears on the
screen.
4. Press the MENU on the TV set while the above On-Screen Display is still on the screen. The following picture
appears on the screen.
5. Switch off the TV set by pressing the Power Switch button on the TV set while the above On-Screen Display is
still on the screen.
This completes the initialization of memory IC.
Following shows the initialized contents of memory data by this procedure.
- Plug & play : No executed
- Inhibit data : Cancelled
- Ch skip data : Cancelled
- Sound volume data : 10/63 steps.
- Volume Lock : OFF
- Colour system : AUTO
CLR
CLR
Press and hold for more than 2 seconds
MENU
TV/AV
CH
- +
[2] Required Service Adjustments
Readjust the following service adjustments.
Adjustments Service Mode No. & Item
RF AGC Item 91, RFAGC
Horizontal centre Item 5, H PHA
Vertical Size Item 7, V-SIZE
Vertical linearity Item 12, V-LIN
Vertical-S correction Item 19, V-SC
Gray scale Item 32 ~ 39
Further adjustment please refer to page 14 and 15.
MENU
TV/AV
CH
- +
(displayed in yellow color)
(displayed in red color)
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 7

-8-
Service Adjustments with Replacing Memory IC(IC801)
MENU
[Entering to Service Mode]
1. Press and hold the MENU button on the TV set and press the numeric 1 button on the Remote Control. Following
setting items appears on the screen.
To return to normal TV mode, press the MENU button on the TV set or the remote control handset.
2. Select item by pressing the SOUND MUTE (Item No. UP) or TIMER (Item No. DOWN) button on the remote control
handset.
3. Adjust data value by pressing the VOLUME + or VOLUME - button on the remote control handset.
Example
1
button POS 1
0102030405......200 200...96959493.....01
MENU
TV/AV
CH
- +
TIMER
x
VOLUME +
VOLUME -
Display for [Align RF AGC Threshold] RF AGC adjustment
Item No.
Item Data value
AC8-A VER 0.18
NO.NAME DATA
91 RFAGC 1AH XX011010
1.11111101 2.1110001




Display for [V-SCO] V-S Correction adjustment
Data value for Red
Display for [DRV] White balance adjustment
Data value for Green
Version
Item No.
Item Data value
AC8-A VER 0.18
NO.NAME DATA
160 VSC60 02H XX000010
1.11111101 2.11110001
Version
Item No.
Item
AC8-A VER 0.18
NO.NAME DATA
39 RD 40 GD 40 BD 40
1.11111101 2.11111000
Data value for Blue








Version
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 8

-9-
Service Adjustments with Replacing Memory IC(IC801)
(/JE0422B)
Following table shows the initial values which have been stored in the CPU ROM, and items for the service adjustments.
Service mode adjustments table in CPU ROM
No. Item Range Data Description
00 T-DIS 0 ~ 1 1 Disable the Test SW & enable Audio / Video Mute SW
01 HFREQ 0 ~ 7F 40 Align ES Sample horizontal frequency (MP is adjusted in the wafer line.)
02 AFC G 0 ~ 1 0 Select horizontal first loop gain & H-sync gating on/off
03 AMUTE 0 ~ 1 0 Disable audio outputs
04 VMUTE 0 ~ 1 0 Disable video output
05 H PHA 0 ~ 1F 9 Align sync to fly back phase
06 VS275 0 ~ 1 0 Enable 75% vertical size mode
07 VSIZE 0 ~ 7F 1D Align vertical amplitude
08 SKILL 0 ~ 1 0 Force free-run mode
09 VKILL 0 ~ 1 0 Disable vertical mode
10 V DC 0 ~ 3F 1C Align vertical DC bias
11 V SEP 0 ~ 1 0 Select vertical sync. Separation sensitivity
12 V RES 0 ~ 1 0 Select Vertical Reset Timing
13 HLOCK 0 ~ 1 0 Select Vertical sync system
14 VNSYN 0 ~ 1 0 Enable IC Test Mode
15 VSIFT 0 ~ F 5 Align vertical position
16 HBL 0 ~ 7 4 Left H-Blanking Control
17 V LIN 0 ~ 1F 15 Align vertical linearity
18 HBR 0 ~ 7 4 Right H-Blanking Control
19 V SC 0 ~ 1F 5 Align vertical S-correction
20 VTEST 0 ~ 3 0 Select vertical DAC test mode
21 VCOMP 0 ~ 7 7 Align vertical size compensation
22 CDMOD 0 ~ 7 0 Select vertical countdown mode
23 VIL T 0 ~ 1 0 Vertical deinterlace SW
24 VILT2 0 ~ 1 0 Vertical deinterlace SW2
25 VBLKS 0 ~ 1 1 V blanking control SW
26 FBPSW 0 ~ 1 1 Select Horizontal blanking operation
27 AFCNG 0 ~ 1 0 Enable AFC Low gain mode
28 AFC2S 0 ~ 1 0 Select FBP storage-timer tolerance level
29 CRSBW 0 ~ 3 0 Service Test Mode (normal/Cross/Black/White)
30 DEINT 0 ~ 1 0 Deinterlace
31 OETST 0 ~ 1 0 O/E.TEST
32 RBIAS 0 ~ FF 0 Align Red OUT DC level
33 GBIAS 0 ~ FF 0 Align Green OUT DC level
34 BBIAS 0 ~ FF 0 Align Blue OUT DC level
35 RDRV 0 ~ 7F 40 Align Red OUT AC level
36 GDRV 0 ~ 7F 40 Align Green OUT AC level
37 BDRV 0 ~ 7F 40 Align Blue OUT AC level
38 (One Line) 0 ~ 7F - White Balance
39 RD xx GD xx BD xx 0 ~ 7F 40 White Balance
40 BLDEF 0 ~ 1 0 Disable RGB output blanking
41 SUBBI 0 ~ 7F 0 Align common RGB DC level
42 VTRNS 0 ~ 1 1 Enable data transmission between vertical retrace period
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 9

-10-
Service Adjustments with Replacing Memory IC(IC801)
No. Item Range Data Description
43 DOSD 0 ~ 1 1 Select Digital OSD mode/Analogue OSD mode
44 EXCNT 0 ~ F 8 Align Ext. RGB amplitude
45 OSDCN 0 ~ 7 4 Align OSD AC level
46 RGBSW 0 ~ 1 1 Select the temperature characteristics for RGB DC output
47 ACLDF 0 ~ 1 0 Disable Contrast ABL
48 ACLSW 0 ~ 1 0 Changes inclination of Contrast ABL
49 BABLD 0 ~ 1 0 Disable brightness ABL
50 MIDDF 0 ~ 1 0 Disable brightness mid stop
51 BABLT 0 ~ 7F 2 Align brightness ABL threshold
52 RGBT 0 ~ F 0 Select RGB DAC test mode
53 CLKSP 0 ~ 1 0 Test Mode
54 TSTMD 0 ~ 7 0 Test Mode
55 VXOAD 0 ~ 7 4 VXO Adj.
56 MCBCR 0 ~ 1 0 Chroma Test Mode
57 FODDS 0 ~ 1 0 Select DDS mode
58 CBCRI 0 ~ 1 0 Select YCbCr Input
59 CEXT 0 ~ 1 0 Selected of chroma signal
60 CBYPS 0 ~ 1 0 Select chroma BPF bypass
61 CK ON 0 ~ 1 0 C Kill Mode (0: Enable Killer circuit)
62 CK OFF 0 ~ 1 0 Disable Killer circuit (for IC Test)
63 CKOPE 0 ~ 7 4 Select color killer operational level
64 AUTOG 0 ~ 7 0 Adjust Auto Green level
65 TINT 0 ~ 1 1 Set tint center value
66 WBADJ 0 ~ 1 0 Auto correct black level
67 IDKIL 0 ~ 7 4 Select color ident operational level
68 CVCOA 0 ~ 7 4 Control free Run frequency of chroma VCO
69 CVCOC 0 ~ 1 0 VCO free run mode
70 FSCSP 0 ~ 1 1 Select 10 pin output
71 COLSY 0 ~ 7 2* Select Color System
72 RBGAI 0 ~ F A R-Y/B-Y Gain Balance
73 RBANG 0 ~ F 5 R-Y/B-Y Angle
74 RYLEF 0 ~ 1 E R-Y DC Level (White-Balance)
75 BYLEF 0 ~ 1 E B-Y DC level (White-Balance)
76 GYAMP 0 ~ F 6 Adjust G-Y amplitude
77 HTNCL 0 ~ 1 0 Select color on/off at Half Tone Mode
78 VXOFR 0 ~ 1 0 VXO test mode
79 VXOSB 0 ~ 1 0 VXO test mode
80 DEEMS 0 ~ 1 1 Select De-emphasis filter cut-off frequency
81 BELAD 0 ~ F 6 Align Bell filter
82 EQUAD 0 ~ F 0 Align Equalizer
83 BELMO 0 ~ 1 0 SECAM test mode
84 SKLOP 0 ~ 7 4 Select SECAM color killer operational level
85 SKLON 0 ~ 1 0 SECAM Color Kill Mode (0: Enable Killer Circuit)
86 SKLOF 0 ~ 1 0 Disable Killer circuit (for IC Test)
87 BELBY 0 ~ 1 0 Select BELL Filter bypass
Following table shows the initial values which have been stored in the CPU ROM, and items for the service adjustments.
Service mode adjustments table in CPU ROM
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 10

-11-
Service Adjustments with Replacing Memory IC(IC801)
No. Item Range Data Description
88 EQUON 0 ~ 1 0 Enable EQU circuit
89 IFAGC 0 ~ 1 0 Disable IF and RF AGC
90 SVOSW 0 ~ 1 0 Select pin 68 output
91 RFAGC 0 ~ 3F 24 Align RF AGC threshold
92 STRAP 0 ~ 1 1 Select sound trap ON/OFF
93 VIFSY 0 ~ 7 0 Select VIF Freq. 38.0/38.9/39.5/45.75/58.75MHz
94 VLEF 0 ~ 7 4 Align IF video level
95 OMTYP 0 ~ 1 0 Select VIF over modulation function
96 OMSW 0 ~ 1 0 Select VIF over modulation function
97 OMLEV 0 ~ F 8 Adjust over modulation operating point
98 VCOFQ 0 ~ FF 60 Align ES Sample IF VCO Frequency. (MP is adjusted in the wafer line)
98 AMOSW 0 ~ 1 0 Select pin 70 output
100 DEMTC 0 ~ 1 0 Select De-emphasis Time Constant
101 FMGAI 0 ~ 1 0 Select FM Output Level
102 A2SW 0 ~ 1 0 West Germany Output Level
103 SIFSY 0 ~ 3 1 Select 4.5/5.5/6.0/6.5 MHz
104 CHCON 0 ~ 1 0 CH converter measure mode at India
105 FMMUT 0 ~ 1 0 Disable FM output
106 AFTSE 0 ~ 3 2 Select AFT sensitivity 10/13/20/40 [mV/KHz]
107 IFTES 0 ~ 1 0 IF Test mode
108 VCOAD 0 ~ F 8 Fine adjust of IFVCO Free run
109 EWDC 0 ~ 3F 0 Align East/West DC bias
100 EWAMP 0 ~ 3F 0 Align East/West amplitude
111 EWTIL 0 ~ 3F 0 Align East/West Trapezoid
112 EWBOT 0 ~ F 0 Align East/West Bottom corner correction
113 EWTOP 0 ~ F 0 Align East/West Top corner correction
114 EWCSW 0 ~ 1 0 Select control range for Corner correction
115 EWTES 0 ~ 1 0 Select East/West DAC test mode
116 HSCMP 0 ~ 3F 7 Align horizontal size compensation
117 VOLFL 0 ~ 1 1 Enable volume filterl
118 VOL L 0 ~ 7F 0* Customer L-ch volume control
119 AUDSW 0 ~ 1 1 Select audio input signal
120 CLKTS 0 ~ 1 2* Operation CLK test modes
121 SRCNT 0 ~ 1 0* Select surround effect
122 DCCUT 0 ~ 1 2* DC cut test modes
123 MONOM 0 ~ 1 1 Enable mono input mode
124 VOL R 0 ~ 7F 0* Customer R-ch volume control
125 TOATT 0 ~ 1 0 Enable tone attenuator
126 TBOST 0 ~ 1 0 Select Boost/Cut of treble tone control
127 TRGAI 0 ~ 3F 3F Customer treble gain control
128 PEST 0 ~ 1 0 Pseud Stereo
129 BBGOST 0 ~ 1 0 Select Boost/Cut of bass tone control
130 BAGAI 0 ~ 3F 3F Customer bass gain control
131 YFLSY 0 ~ 3 1 Select Y Filter mode
132 CFLSY 0 ~ 3 2 Select C Filter mode
Following table shows the initial values which have been stored in the CPU ROM, and items for the service adjustments.
Service mode adjustments table in CPU ROM
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 11

-12-
Service Adjustments with Replacing Memory IC(IC801)
No. Item Range Data Description
133 Y APF 0 ~ 1 0 Y APF
134 YDLAD 0 ~ 7 4 Y Delay Adjust
135 COGAI 0 ~ 3 2 Select Coring Gain
136 PRESH 0 ~ 3 0 Select pre-shoot width
137 OVRSH 0 ~ 3 0 Select Over-shoot adjustment
138 WPLOP 0 ~ 3 0 Select White Peak Limiter level. (with Defeat)
139 YGAMS 0 ~ 3 3 Select Y Gamma start point. (with Defeat)
140 DCRES 0 ~ 3 0 Select luminace DC restoration
141 BLKST 0 ~ 3 0 Select Black Stretch Start Point (w/Defeat)
142 BLKGA 0 ~ 3 1 Select black stretch gain
143 CTRAP 0 ~ 7 0 Fine adjust of chroma trap
144 CBPF 0 ~ 3 0 Fine adjust of chroma BPF
145 STRAP 0 ~ 7 3 Fine adjust of sound trap
146 YGAMG 0 ~ 3 0 Select Y gamma gain
147 GRAY 0 ~ 1 0 Service Test Mode (White/Gray)
148 YCMIX 0 ~ 1 0 Select YC_C Input or 2.2V_DC Input
149 TXTCC 0 ~ 1 0 Select output by LPF or not
150 VIDEO 0 ~ 3 0 Video signal selector
151 DLYTE 0 ~ 1 0 DELAY Test
152 VMDLY 0 ~ 1 0 Select Delay of VM OUT
153 VMGAI 0 ~ 7 4 Select GAIN of VM OUT
154 SYSEP 0 ~ 7 2 Select sync separation threshold level
155 HPH60 0 ~ FF 2 Align sync to fly back phase (60Hz data)
156 VSZ60 0 ~ FF 2 Align vertical amplitude (60Hz)
157 VDC60 0 ~ FF 0 Align vertical DC bias (60Hz)
158 VSF60 0 ~ FF 1D Align vertical position (60Hz)
159 VL160 0 ~ FF 3F Align vertical linearity (60Hz)
160 VSC60 0 ~ FF 2 Align vertical S-correction (60Hz)
161 VC060 0 ~ FF 7 Align vertical size compensation (60Hz)
162 EWD60 0 ~ FF 0 Align East/West DC bias (60Hz)
163 EWA60 0 ~ FF 0 Align East/West amplitude (60Hz)
164 EWT60 0 ~ FF 0 Align East/West trapezoid (60Hz)
165 EWB60 0 ~ FF 0 Align East/West Bottom corner correction (60Hz)
166 EWP60 0 ~ FF 0 Align East/West Top corner correction (60Hz)
167 CSW60 0 ~ FF 0 Select control range for Corner correction
168 CMP60 0 ~ FF 0 Align horizontal size compensation
169 OPT1 0 ~ FF 4D OPTION1 [ AV sys Opt (bit ke-0,1), Plug 'n Play (2), Color
170 OPT2 0 ~ FF 85 OPTION2 { Bass Expander (bit ke-0,1), MPP (bit ke-4; 0: Off, 1:On), Boster (bit
ke-5; 0:Off, 1:On }
171 MHOSD 0 ~ FF 32 Horizontal position of OSD
172 SUBCL 0 ~ FF F5 Sub Color(AV)
173 SUBBR 0 ~ FF F8 Sub Brightness(AV)
174 SUBCN 0 ~ FF 0 Sub Contrast(AV)
175 SUBSH 0 ~ 7F 75 Sub Sharpness(AV)
176 RFCOL 0 ~ FF 0 Bias Color(RF)
Following table shows the initial values which have been stored in the CPU ROM, and items for the service adjustments.
Service mode adjustments table in CPU ROM
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 12

-13-
Service Adjustments with Replacing Memory IC(IC801)
No. Item Range Data Description
177 RFBRI 0 ~ FF 0 Bias Brightness(RF)
178 RFCON 0 ~ FF 0 Bias Contrast(RF)
179 RFSHP 0 ~ 7F 75 Bias Sharpness(RF)
180 DVDCL 0 ~ FF 0 Bias Color(DVD)
181 DVDBR 0 ~ FF 0 Bias Brightness(DVD)
182 DVDCN 0 ~ FF 0 Bias Contrast(DVD)
183 DVDSP 0 ~ 7F 0 Bias Sharpness(DVD)
184 DVDRY 0 ~ 3F 0 Bias R-Y DC LEVEL (DVD)
185 DVDBY 0 ~ 3F 0 Bias R-Y DC LEVEL (DVD)
186 CON60 0 ~ FF A CONTRAST(60Hz)
187 BRI60 0 ~ FF FA BRIGHT(60Hz)
188 COL60 0 ~ FF EA COLOR(60Hz)
189 SUBTT 0 ~ FF FE SUB TINT
190 SECRY 0 ~ 3F 2 Bias R-Y DC LEVEL (SECAM)
191 SECBY 0 ~ 3F 5 Bias B-Y DC LEVEL (SECAM)
192 RBANT 0 ~ 1F 10 R-Y/B-Y ANGLE (NTSC)
193 RBAV3 0 ~ 1F 0 R-Y/B-Y ANGLE (VIDEO)
194 VOL G0 0 ~ 7F 0 Volume Gain 0
195 VOL G1 0 ~ 7F 46 Volume Gain 1
196 VOL G2 0 ~ 7F 5C Volume Gain 2
197 VOL G3 0 ~ 7F 6E Volume Gain 3
198 POMT 0 ~ 7F 17 Power ON Video Mute Time
199 CHMT 0 ~ FF 0F Chanel Mute Time
200 SYSAV 0 ~ FF 5 Select sync separation threshold level for AV
201 COGAV 2 Select Coring gain (AV)
Following table shows the initial values which have been stored in the CPU ROM, and items for the service adjustments.
Service mode adjustments table in CPU ROM
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 13

-14-
Service Mode Adjustments
R
R424
T4
T471-H4
T471-H10
T471-H7
T471-H5
MAIN BOARD
SCREEN VR
(Under side)
(1) Receive a monochrome circular pattern.
(2) Set the brightness and colour to normal, contrast to maximum.
(3) Enter to the service mode.
(4) Select No. 32 RBIAS (R),33 GBIAS (G), 34 BBIAS (B), and No. 39 WHITE BALANCE and set each data to 0 by pressing
the VOLUME + or - key.
(5) Select No. 39 WHITE BALANCE (R-Drive and B-Drive) and set data to 3F by pressing the VOLUME + or - key.
(6) Turn Screen Control on the FBT (T471) to minimum (fully counter-clock-wise).
(7) Select No. 38 (1-line appear).
(8) Advance Screen Control clockwise to obtain just visible one colour line. If line does not appear, place this control to
maximum (fully clockwise).
(9) Raise each CUT OFF Level with 1, 2, 3, 4, 5 and 6 keys to obtain just visible white line.
(10) Select No. 39 WHITE BALANCE (Drive Adjustments).
(11) Adjust Red and Blue Drive Levels alternately with 1, 3, 4 or 6 key to produce normal black and white
picture in highlight areas.
(12) Check for proper grayscale at all brightness levels. To turn off the TV Service Menu display, press the MENU key.
Note: If the Grayscale adjustment is made after picture tube replacement, check the High Voltage
Items 32 - 39 GREY SCALE
123
456
789
0
TV/AV
TIMER
x
-/--
SWAP
CH SCAN
MENU
BASS
SOUND
S. SYS
SURROUND
PICTURE
CH
CH
A B
.
PP
JXPSC
R-CUT OFF +
Press the MENU button to exit
from service mode.
R-Drive +
G-CUT OFF +
R-CUT OFF -
R-Drive -
G-CUT OFF -
B-CUT OFF +
B-Drive +
B-CUT OFF -
B-Drive -
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 14

-15-
Service Mode Adjustments
Following adjustments should be carried out when the memory IC is replaced. How to enter the service mode and
adjust values, please refer to “ Entering to Service mode” on page 8.
NOTE: Do not attempt this adjustment with weak signal.
(1) Tune the receiver to most clearest (or strongest) VHF
station in your area. Set the brightness and contrast
controls to maximum. Set the colour control to
minimum.
(2) Select 91 [Align RF AGC Threshold] in the service mode.
(3) Change value until the snow noise just disappears.
(4) Exit from service mode.
Item 91 [ALIGN RF AGC THRESHOLD] RF AGC
(1) Receive a monochrome circular pattern.
(2) Set the brightness and contrast to normal.
(3) Select 5 [Align Sync. to Fly Back Phase] in the service
mode.
(4) Change value to be optimum horizontal centre position.
(5) Exit from service mode.
Item 5 [ALIGN SYNC. TO FLY BACK PHASE] H-PHA
(1) Receive a monochrome circular pattern..
(2) Set the brightness and contrast to maximum.
(3) Select 7 [Align Vertical Amplitude] in the service mode.
(4) Change value to be optimum vertical size.
(5) Exit from service mode.
Item 7 [V-SIZE 50] VERTICAL SIZE
Horizontal centre
Vertical size
cUpper
Center
Bottom
d
e
a
b
Upper
Center
Bottom
(1) Receive a crosshatch pattern.
(2) Select a picture mode of NATURAL by pressing the
PICTURE MODE button.
(3) Select 19 [Align Vertical S-Correction] in the service
mode.
(4) Adjust Vertical S-letter Correction so that the difference
of “c”, “d” and “e” becomes less than 2 mm by pressing
the VOLUME + or - button.
(5) Confirm Vertical Linearity and adjust Vertical Center
then Vertical Size.
(6) Exit from service mode.
Item 19 [ALIGN VERTICAL S-CORRECTION] V SC
(1) Receive a crosshatch pattern.
(2) Select a picture mode of NATURAL by pressing the
PICTURE MODE button.
(3) Select 17 [Align Vertical Linearity] in the service mode.
(4) Adjust Vertical Linearity so that the difference of “a” and
“b” becomes less than 3mm by pressing VOLUME + or
- button.
(5) Exit from service mode.
Item 17 [ALIGN VERTICAL LINEARITY] V LIN
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 15

-16-
Service Adjustments
Following adjustments are not required to readjust when replacing the memory IC.
Note: +B (+130V) Voltage Check and Grayscale Adjustment
must be completed before attempting High Voltage Check.
(1) Connect high voltage voltmeter negative lead to
ground, and connect + lead to anode of picture tube.
(2) Tune receiver to an active channel and confirm TV is
operating properly.
(3) Maximize the beam current by adjusting the contrast
and brightness controls to maximum. Confirm high
voltage is within 24 KV and 26 KV at maximum
beam current.
(4) Eliminate the beam current by adjusting the contrast
and brightness controls to minimum. Confirm high
voltage does not exceed 27.5 KV at zero beam current.
If reading is not within range, check horizontal circuit.
No high-voltage adjustment is provided on this chassis.
HIGH VOLTAGE CHECK
12 43
16
1
18
9
14
8
7
1
C641
C631
D610
R636
J657
D631
D686
C636
D687
R635
VR631
L604
R685
C614
D614
D611
R607
D613
D612
T611
01
01-1
L633
J650
R435
T611-H17 T611-H11
L634
L635
L632 D634 C633
R435-H2
R435-H1
C
C503
C509
R511
R441
C441
L441
C617
KD
L462-H
J651
T611-H2 T611-H8
R246
T611-H5
T611-H13
TP-B
R495
R435A
R435A-H1
J649
C442
R445
JW12
JW13
JW14
JW16
T611A-H9T611A-H13
T611A
(1) Connect DC meter to TP-B and the ground.
(2) Tune the receiver to an active channel and synchro-
nized picture. Select NATURAL picture mode by press-
ing the PICTURE MODE button on the remote control.
(3) Adjust B-voltage to be 130 ± 0.5V DC by using VR631.
B-VOLTAGE SUPPLY CHECKING
(1) Receive the monochrome circular pattern.
(2) Set the brightness to normal and contrast to maximum.
(3) Adjust the focus control on the F.B.T. for the best focus
on the screen centre.
FOCUS ADJUSTMENT
MAIN BOARD
B-Voltage Supply Adjustment
MAIN BOARD TP-B
R
R424
R474
R482
T471
T471-H2
T471-H4
T471-H10
T471-H1
T471-H7
T471-H5
D465
L461
R466
D353
C355
R355
D469
C
4
R422
L462
R426
R421
C440
J645
L461A
6
2-H2
6
2-H1
L463-H1
C440A
Focus VR
(Upper side)
VR631
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 16

-17-
Special Function
1To enter into the special function setting mode, press and hold the MENU button of the TV set, then press the
Recall button on the Remote Control.
Once TUNING LOCK is switched on, further channel tuning
(Pre-set) is not possible. The Channel Swapping function
also is not possible.
2Select an item of the special functions by pressing the PROGRAMME UP or DOWN button on the remote control
or the TV set.
3Set the selected special function “ ON “ by pressing the
VOLUME + or
- button. To cancel, set to “ OFF”.
(2) Tuning Lock setting
The following special functions can be set up on this TV
set.
With this function, a maximum sound volume limit can be set
at any level.
(3) Music Mode setting
When Music Mode is ON, Programme position from “247” to
“255” and “0” are set Music Mode. Only sound is provided
and any picture is not on the screen under Music Mode.
When power is turned ON, last position tunes in. Select OFF
to start from TV mode, ON to start from AV1 mode, or chan-
nel number (1-255) to start from it’s initial position.
(4) Start Mode setting
TUNING LOCKED
How to set the special function:
Note: When making the VOLUME LOCK setting, set the
desired maximum sound volume by pressing the VOLUME + or
- button before entering Special Function setting mode.
AV1
MUSIC Turns black
screen
4Press the MENU button of the remote control to return to the normal TV mode.
(1) Volume Lock setting
SOUND
START MODE
AC POWER MODE
T
UNIN
G
L
OCK
VOLUME LOCK
MUSIC MODE
OFF
OFF
OFF
OFF
LAST
SELECT ADJUST
M
EXIT
START MODE
AC POWER MODE
T
UNIN
G
L
OCK
VOLUME LOCK
MUSIC MODE
OFF
ON
OFF
OFF
LAST
SELECT ADJUST
M
EXIT
TUNING LOCK
START MODE
AC POWER MODE
VOLUME LOCK
MUSIC MODE
OFF
OFF
OFF
OFF
LAST
SELECT ADJUST
M
EXIT
MENU
TV/AV
CH
- +
MENU
MENU
MENU
To set condition TV plug in. Select ON, when AC cord plug-
in, CRT TV always ON. STAND BY, when AC cord plug-in,
always stand by. LAST, when AC cord plug-in, switch on
depend on last TV condition (ON or Stand by).
(5) AC Power Mode setting
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 17

-18-
Purity and Convergence Adjustment
RED
BLUE
Adjust tabs together to
superimpose red and
blue horizontal line.
Figure- 2 BLUE AND RED LINE MOVEMENT Figure- 3 BLUE/RED AND GREEN MOVEMENT
Adjust tabs together to
superimpose red/blue
and green horizontal
line.
Adjust tabs angle to superimpose
blue and red vertical line.
Adjust tabs angle to superimpose
red/blue and green vertical line.
GREEN
BLUE / RED
CAUTION: The Convergence and Purity adjustments have been made at the factory. Readjustment
should be made only after picture tube or deflection yoke replacement, following the steps below:
PURITY ADJUSTMENT
1. Demagnetize the picture tube and receiver using an external
degaussing coil. When replacing picture tube or deflection
yoke, mount deflection yoke and purity-convergence magnets
assembly properly, see figures 1 and 4.
2. Turn Red and Blue guns off and provide only Green raster.
Rotate Screen control to fully counterclockwise. Rotate Red
and Blue Bias controls fully counterclockwise. Slowly rotate
Green Bias control clockwise to produce Green raster.
3. Loosen the screw holding the Deflection Yoke and remove the
3 Rubber Wedges, and slide the Deflection Yoke fully forward.
4. Rotate and spread the Tabs of the two Purity Magnets to cen-
tre the vertical green belt in the picture screen. The Purity
Magnets are also adjusted to obtain vertical centring of the
raster.
5. Slowly slide the Deflection Yoke backward until a uniform
green screen is obtained.
6. Check the purity of the red and blue screens for uniformity,
turn off other colours to check this (use bias controls).
Readjust the yoke position if necessary until all screens are
pure.
7. Adjust each Bias control and screen control to obtain white
raster. Refer to Gray Scale Adjustment. If part of the picture
screen is coloured, adjust the Deflection Yoke position forward
or backward slightly.
8. Tighten the mounting screw of the Deflection Yoke. Adjust
Convergence next.
CENTRE CONVERGENCE ADJUSTMENT
1. Use a dot crosshatch pattern signal.
2. Turn Red and Blue guns on and turn off Green gun. Adjust the
angle between the Tabs of the Four Pole Magnet 1 and 2, and
superimpose the Red and Blue vertical lines in the centre area
of the picture screen. Refer to figure 2.
3. Keeping the mutual angle of the Tabs of the Four Pole Magnet
turn them together to superimpose the Blue and Red horizon-
tal lines in the centre area of the picture screen. Refer to fig-
ure 2.
4. Turn Green gun on and adjust Six Pole Magnet 3 and 4 that
the Green line superimposed on the Red/Blue lines.
This is the same procedure used in steps 2 and 3.
Refer to figure 3.
OUTER AREA CONVERGENCE ADJUSTMENT
Slightly loosen the screw holding the Deflection Yoke. Adjust the
Deflection Yoke to converge the detail in the outer area (left side
and right side) of the picture screen by orbital movement of the
front of the Yoke, then secure the Deflection Yoke in appropriate
position by putting the wedges as illustrated. Tighten screw hold-
ing the Deflection Yoke.
RUBBER
WEDGE
DEFLECTION YOKE
DEFLECTION YOKE
MOUNTING SCREW
Figure 4. Deflection Yoke Movement
SIX-POLE
MAGNET TABS FOUR-POLE
MAGNET TABS
ANGLE
OF TABS
PURITY
MAGNET
TABS
4
3
2
1
FOCUS GAP
(G3-G4)
Figure 1. Purity and Convergence Magnets
MAGNET TABS
ANGLE OF MAGNET TABS
Figure 5. Adjusting Magnet
Note: The form of deflection yoke changes with models.
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 18

-19-
Mechanical Disassembly
CABINET BACK REMOVAL
1. Refer to Figure 1, remove 6 screws.
2. Pull off cabinet back and remove.
Figure 1. Cabinet Back Removal
When an abnormality occurs during TV reception, it causes pin 29 of the Processor to go continually Low (less
than 2.0V) for about 2 second. The Processor detects that this has occurred and outputs the signal from pin 28 to
switch off the power supply lines.
Releasing the protective circuit and restoring power supply
To release the protective circuit and restore power supply, turn the power to the TV set OFF and then ON again via
either the main power switch or the ON-OFF button on the remote control. This will work only if the power supply
trouble was temporary. If there is permanent trouble such as a damaged circuit, power cannot be restored and the
circuit will have to be repaired.
This TV set has a built-in power supply protection circuit.
It is provided to protect the TV set in case of a power supply circuit malfunctions. When something abnormality occurs
during TV reception, the TV set goes to the stand-by mode.
Protection Circuit
ANT. 75Ω
AUDIO
CR
CB
VIDEO
R
R
L
L
Y
V
I
D
E
O
S-VIDEO
MONITOR
OUT
AV1/DVD
INPUT
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 19

-20-
123
456
789
0
TV/AV
TIMER
x
-/--
SWAP
CH SCAN
MENU
BASS
SOUND
S. SYS
SURROUND
PICTURE
CH
CH
A B
.
PP
JXPSC
Note: Parts order must contain Service Ref. No., Part No., and descriptions.
1 610 341 1835 BUTTON POWER BD6L
610 229 8406 SPRING-E3HA
(for button power)
2 610 342 5870 DEC IND-BF6A
3 610 341 1828 BUTTON UNITED BD6L
4 610 341 8704 CABINET FRONT-BE6R
5 645 069 2185 BADGE,SANYO*43.5X10L43.5
6 610 335 4064 CABINET BACK-BB2G
7 652 002 0634 REMOCON,JXPSG
610 344 8817 INSTRUCTIONS MANUAL-BE6Y
Key No. Part No. Description Key No. Part No. Description
6
Cabinet Parts List BE6Y/BE6Z
7
VIDEO AUDIO
TV/AV MENU CH
- +
POWER
1
2
3
4
5
ANT. 75Ω
AUDIO
CR
CB
VIDEO
R
R
L
L
Y
V
I
D
E
O
S-VIDEO
MONITOR
OUT
AV1/DVD
INPUT
SM_21-BE6Y (AC8-A) AUS 1/9/09 2:50 PM Page 20