SAS E3 Manual

SAS E3 - Invertor Control - APRIL 2020
SAS E3 – Invertor Control
Basic Set-up & Connections
Unit 3 Hawksworth, Didcot, OX11 7HR, England, UK
Tel: [phone] Fax: [phone]
[e-mail] www.spiceapplications.com

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SAS E3 - Invertor Control - APRIL 2020
INDEX
DESCRIPTION OF INFORMATION PAGE NUMBERS
WARNINGS OVERVIEW………………………………………………………. 2
DECLARATION OF CONFORMITY FOR MACHINERY………………….... 3
PRODUCT INTRODUCTION…………………………………………………. 4-5
INSTALLATION…………………………………………………………………. 6-14
OPERATING PRINCIPLE……………………………………………………… 15
START UP………………………………………………………………….……. 16-17
CLEANING………………………………………………………………………. 18
TROUBLESHOOTING…………………………………………………………. 19
DIMENSIONS…………………………………………………………………… 20
TECHNICAL SPECIFICATIONS……………………………………………… 21
WARRANTY……………………………………………………………………. 22
IMPORTANT
This manual is for basic connection information and as a Quick Start
guide only, relevant to the SAS equipment installations.
The content of this manual consists mainly of abridged exerts from the
original Invertek Used Guide manuals for the models referred to
within.
This manual MUST be read in conjunction with the relevant Invertek
User Guide, which are obtainable upon the Invertek Limited web site:
www.invertekdrives.com
The Invertek manuals used in the content of this manual are as
follows:
Optidrive E3 IP66 Indoor Model –Version 2.00
Optidrive E3 IP66 Outdoor Model –Version 1.21
To obtain the best performance and reliability from this equipment it is
strongly recommended to read the Invertek instruction manual
thoroughly before attempting to use the equipment.
Spice Application Systems do not accept any responsibility for any
misinterpretation or non fulfilment of the above mentioned
instructions.

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SAS E3 - Invertor Control - APRIL 2020
WARNINGS OVERVIEW
SAFETY GUIDELINES
The person in charge of the manufacturing work area should ensure that
personnel are properly trained in the use of this equipment. The safety rules
which follow should be fully understood and applied at all times.
For more information, consult the local safety rules. In addition, the following
precautions must be observed.
WARNING! Failure to observe the safety precautions contained within the
associated Invertek Limited manual could result in operational difficulties of the
equipment and potential to create unsafe conditions.
The removing of the protective equipment and/ or modifying the machine without
previous authorization by the manufacturer is strictly forbidden.
•Use only spare parts, accessories or materials that are original or instead
item and materials provided by the manufacturer.
•Do not put or approach the hands and/or other objects near the movement
blocks in order to avoid crushing risks.
•The installation and even the partial use of the equipment are forbidden to the
unauthorized operators.
•It is compulsory the grounding of the metallic box.
•Any use of the equipment different from the intended one is strictly forbidden.
•Read carefully the warning and danger plates on the equipment.
•It is forbidden to remove the warning and danger plates on the equipment.
•It is forbidden to start up the equipment before the installation is declared
compliant to the directive 2004/108/EC.
•The installer has to provide the suitable devices for the products that are
dangerous and harmful by contact and/or by inhalation, flammable, explosive
and dangerous from a bacterial and/or viral point of view. Concerning this
part the installer has to set up all the protections in order to avoid damages to
things or people if breakings with consequent fall of pieces from the
equipment occurs.
•Do not start the machine without having the complete knowledge about the
functioning.
•Do not clean, make maintenance, substitute or adjust machine components if
the voltage in on.
•The people responsible for the use of the machine have to check and provide
the correct use of the equipment according to the requests, the regulations,
the laws and the European community Standards.

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SAS E3 - Invertor Control - APRIL 2020
DECLARATION OF CONFORMITY
Invertek Compliance Documents
Additional Information for UL Compliance

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SAS E3 - Invertor Control - APRIL 2020
PRODUCT INTRODUCTION
AC Variable Speed Drive Type: SAS E3 Invertor Control
The SAS E3 AC variable invertor drive is the motor speed controller used within our SAS
coating system products.
We standardise upon two IP66 Optidrive models, as manufactured and supplied by Invertek
Drives Limited.
SAS utilise these drives on the following equipment assemblies:-
•SAS 1SF –Twin Screw Feeder assemblies
•SAS 1OP –Oil Delivery Pump assemblies
•SAS 1DR –Coating Drum assemblies
SAS 1SF SAS 1OP SAS 1DR
Twin Screw Feeder Oil Pump Coating Drum
(1.5Kw) (1.5Kw) (0.75Kw)
Fig 1
Product Identification
SAS Product
Description
Invertek E3 Model No.
Indoor Version
Outdoor Version
SAS-1SF-XXX
SAS Twin Screw Feeder
ODE-3-120070-1F1Y
ODE-3-120070-1F1B
SAS-1OP-XXX
SAS Oil Delivery Pump
ODE-3-120070-1F1Y
ODE-3-120070-1F1B
SAS-1DR-XXX
SAS Coating Drum
ODE-3-120043-1F1Y
ODE-3-120043-1F1B

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SAS E3 - Invertor Control - APRIL 2020
PRODUCT INTRODUCTION
Indoor Version Outdoor Version
Fig 2
SAS E3 –Invertor Drive
Description
Invertek Model
Number
SAS Part
Number
E3 IP66 Indoor Version (1.5Kw)
ODE-3-120070-1F1Y
E3-100-177-IN
E3 IP66 Indoor Version (0.75Kw)
ODE-3-120043-1F1Y
E3-100-282-IN
E3 IP66 Outdoor Version (1.5Kw)
ODE-3-120070-1F1B
E3-100-177-OUT
E3 IP66 Outdoor Version (0.75Kw)
ODE-3-120043-1F1B
E3-100-282-OUT
Understanding the Rating Label
Fig 3

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
The following information is in regard to the wiring connections utilised for specific SAS
product installations only.
For full and complete Installation instructions, please refer to the relevant Invertek User
Guide, which are obtainable upon the Invertek Limited web site:
www.invertekdrives.com
The Invertek manuals used in the content of this manual are as follows:
Optidrive E3 IP66 Indoor Model –Version 2.00
Optidrive E3 IP66 Outdoor Model –Version 1.21
The user must have an installation area that satisfies the current regulations on health
and safety on production environments.
Set up an area where install the machine verifying that the floor is flattened and without
obstacles.
Make room around the machine sufficiently to permit safety and ergonomics to the
operators and to the fitters. Safety distances from other machines or production areas
must be observed according to the current regulations.
The installation and working area must be correctly lit up, defined and signalled. It must
respect the law parameters concerning working areas.
The working area must be forbidden to personnel not involved in the machine
operation. If this is not possible, barriers or similar means not hindering the production
must be installed
WARNING: The set-up of the machine is usually performed by the manufacturer
who knows the right methods to do it. In case that the set up cannot be
performed by the manufacturer, the customer has to ask the manufacturer all the
information in order to perform it correctly by himself.

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
ELECTRICAL CONNECTIONS
(Please also refer to the Invertek Manual)
The electric connection of the equipment must be performed only by qualified
personnel, according to the current directives.
Before connecting the power, please check with a voltmeter that the phase of the
line correspond to the one of the equipment. The power needed is written on the
identification plate and on the engine plate.
•Check the presence and the functioning of the grounding system in power
supply.
•Check that the main switch at the beginning of the equipment power line is in
“0”position.
•Check the rotation direction of the engine.
•Always pay attention to the safety requirements.
CONNECTIONS LOCATIONS
Fig 4
Position
Description
Manual Reference
A
Incoming Power
See Pages 8-9, Fig 5
B
Motor Connections
See Pages 10-13, Fig 6 to Fig 9
C
Control Terminal Connections
See Page 14, Fig 10

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
POWER CONNECTIONS
PROTECTIVE EARTH (PE) CONNECTION
Grounding Guidelines
The ground terminal of each Optidrive should be individually connected
DIRECTLY to the site ground bus bar (through the filter if installed).
Optidrive ground connections should not loop from one drive to another, or to, or
from any other equipment. Ground loop impedance must confirm to local
industrial safety regulations. To meet UL regulations, UL approved ring crimp
terminals should be used for all ground wiring connections.
The drive Safety Ground must be connected to system ground.
Ground impedance must conform to the requirements of national and local
industrial safety regulations and/or electrical codes.
The integrity of all ground connections should be checked periodically.
Protective Earth Conductor
The Cross sectional area of the PE Conductor must be at least equal to that of
the incoming supply conductor.
Safety Ground
This is the safety ground for the drive that is required by code. One of these
points must be connected to adjacent building steel (girder, joist), a floor ground
rod, or bus bar. Grounding points must comply with national and local industrial
safety regulations and/or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the
drive.
Ground Fault Monitoring
As with all inverters, a leakage current to earth can exist. The Optidrive is designed
to produce the minimum possible leakage current whilst complying with worldwide
standards.
The level of current is affected by motor cable length and type, the effective
switching frequency, the earth connections used and the type of RFI filter installed.
If an ELCB (Earth Leakage Circuit Breaker) is to be used, the following conditions
apply:
•A Type B Device must be used.
•The device must be suitable for protecting equipment with a DC component in
the leakage current.
•Individual ELCBs should be used for each Optidrive.

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor cable shield.
The motor cable shield connected to this terminal (drive end) should also be
connected to the motor frame (motor end). Use a shield terminating or EMI
clamp to connect the shield to the safety ground terminal.
INCOMING POWER CONNECTION
Cable Selection
•For 1 phase supply, the mains power cables should be connected to L1/L, L2/N.
•For compliance with CE EMC requirements, refer to the Invertek manual for EMC
Compliant Installation.
•A fixed installation is required according to IEC61800-5-1 with a suitable
disconnecting device installed between the Optidrive and the AC Power Source.
The disconnecting device must conform to the local safety code / regulations
(e.g. within Europe, EN60204-1, Safety of machinery).
•The cables should be dimensioned according to any local codes or regulations.
Maximum dimensions are provided within the Invertek manual given Rating
Tables.
Fuse / Circuit Breaker Selection
•Suitable fuses to provide wiring protection of the input power cable should be
installed in the incoming supply line (refer to Invertek Manual for the Rating
Tables). The fuses must comply with any local codes or regulations in place.
In general, type Gg (IEC 60269) or UL type J fuses are suitable; however in
some cases type aR fuses may be required. The operating time of the fuses
must be below 0.5 seconds.
•Where allowed by local regulations, suitably dimensioned type B MCB circuit
breakers of equivalent rating may be utilised in place of fuses, providing that the
clearing capacity is sufficient for the installation.
•The maximum permissible short circuit current at the Optidrive Power terminals
as defined in IEC60439-1 is 100kA.
Fig 5
L
N
200-240V - Single Phase Input

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
MOTOR CONNECTION
Motor Connection
•The drive inherently produces fast switching of the output voltage (PWM) to the
motor compared to the mains supply. For motors which have been wound for
operation with a variable speed drive additional measures are not required;
however if the quality of insulation is unknown the motor manufacturer should be
consulted and preventative measures may be required.
•The motor should be connected to the Optidrive U, V, and W terminals using a
suitable 3 or 4 core cable. Where a 3 core cable is utilised, with the shield
operating as an earth conductor, the shield must have a cross sectional area at
least equal to the phase conductors when they are made from the same
material. Where a 4 core cable is utilised, the earth conductor must be of at least
equal cross sectional area and manufactured from the same material as the
phase conductors.
•The motor earth must be connected to one of the Optidrive earth terminals.
•Maximum permitted motor cable length for all models: 100 metres shielded, 150
metres unshielded.
•Where multiple motors are connected to a single drive using parallel cables, an
output choke must be installed.
Motor Terminal Box Connections
Do not install any mechanical or electro-mechanical switching devices between
the drive and motor.
Where a local isolator is installed close to the motor, this should be interlocked
with the drive control circuit to ensure the drive is disabled when the motor is
isolated.
Most general purpose motors are wound for operation on dual voltage supplies.
This is indicated on the nameplate of the motor.
This operational voltage is normally selected when installing the motor by
selecting either STAR or DELTA connection.
For SAS Equipment installations, please wire in DELTA
Fig 6

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
SAS 1SF - MOTOR CONNECTIONS
Fig 7
PARAMETER SETTINGS –SCREW FEEDER
Terminal Mode
P 12 = 0 (Responds to commands applied directly to the control terminals)
P 15 = 5 (Allows Forward direction only)

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
SAS 1OP - MOTOR CONNECTIONS
Fig 8
PARAMETER SETTINGS –OIL PUMP
Terminal Mode (Factory Settings)
P 12 = 0 (Responds to commands applied directly to the control terminals)
P 15 = 0 (Allows Forward & Reverse direction)

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
SAS 1DR - MOTOR CONNECTIONS
Fig 9
PARAMETER SETTINGS –COATING DRUM
Terminal Mode
P 12 = 0 (Responds to commands applied directly to the control terminals)
P 15 = 6 (Allows Forward & Reverse of Drum rotation)
Please Note
If Drum Stop CCT is engaged, the following reset procedure must be followed:-
oEnsure both Drum Stop CCT buttons are reset.
oSelect the “OFF” position on the E3 Invertor switch.
oThen select the desired direction of rotation (Forward or Reverse).

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SAS E3 - Invertor Control - APRIL 2020
INSTALLATION
CONTROL TERMINAL CONNECTIONS
Fig 10
Control Terminal Wiring
•All analogue signal cables should be suitably shielded. Twisted pair cables are
recommended.
•Power and Control Signal cables should be routed separately where possible
and must not be routed parallel to each other.
•Signal levels of different voltages e.g. 24 Volt DC and 110 Volt AC, should not be
routed in the same cable.
•Maximum control terminal tightening torque is 0.5Nm.
•Control Cable entry conductor size: 0.05 –2.5mm2 / 30 –12 AWG.
IMPORTANT
This manual is for basic connection information Only.
This manual MUST be read in conjunction with the relevant Invertek
User Guide, which are obtainable upon the Invertek Limited web site:
www.invertekdrives.com
The Invertek manuals used in the content of this manual are as
follows:
Optidrive E3 IP66 Indoor Model –Version 2.00
Optidrive E3 IP66 Outdoor Model –Version 1.21
Spice Application Systems do not accept any responsibility for any
misinterpretation or non fulfilment of the above mentioned
instructions.

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SAS E3 - Invertor Control - APRIL 2020
OPERATING PRINCIPLE
E3 INVERTOR DRIVE
MANAGING THE KEYPAD
The drive is configured and its operation monitored via the keypad and display.
Fig 11
OPERATING DISPLAYS
Fig 12
Please Note
For all other detailed information of Parameter settings, Analog and Digital
Input functions, Modbus communications, etc. please refer to the relevant
Invertek Manual.

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SAS E3 - Invertor Control - APRIL 2020
START UP
E3 INVERTOR DRIVE
•Check that during the transport any damage to the structure or internal parts of
the equipment has not occurred.
•Check that the power supplied is compliant to the machine one.
•Check the presence and integrity of the danger and warning signs.
•Check if water or external substances have entered the equipment. If so take
away the cover, clean the equipment and reassemble.
•Check the rotation direction of the drive. If it is not correct invert the connection
on the engine.
•Check the right level of the oil in the motor gear.
•Check that the warning signs on the machine is in good conditions.
•Check the correct machine fastening and its stability.
•Check the correct functioning of the auxiliary equipment.
•Check the integrity and correct functioning of all guards and protective devices.
The transport or the installation might damage or misadjust them.
•Check the working temperature of the different components: they do not have to
overheat.
•The first start up test must be done with the process empty for about thirty
minutes, if any noise, vibrations or other things that may suggest a bad
functioning don’t occur then the loading with other material can be done.
•After the first 12 hours of the working cycle check the tightness of the bolts.
It is absolutely forbidden to work inside the equipment while it is functioning.
It is absolutely forbidden to open the inlet and outlet ports and the covers with the
electrical power On.
WARNING: It is absolutely forbidden to take off the safety guards during the
equipment functioning.
Remove the safety guards only after switching off the power supply.
This operation is allowed only to technical qualified personnel.
WARNING: it is compulsory to isolate any energy supply of the line anytime the
maintenance and adjusting operations are performed.
Before starting the equipment, by turning the main switch on the ON position, it is
necessary to:
Nobody is nearby the equipment.
•The safety devices are present and functioning.
•The safety guards are completely closed.

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SAS E3 - Invertor Control - APRIL 2020
START UP
E3 INVERTOR DRIVE
QUICK START
Fig 13

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SAS E3 - Invertor Control - APRIL 2020
CLEANING METHOD
CLEANING OF THE EQUIPMENT
With the machine turned off and disconnected from the power line, use a dry and clean
cloth to clean the exterior of the machine, if necessary soaked with a suitable non-toxic
and non-abrasive detergent.
Do not wash the machine with a high pressure water jet around the
electric motor.
•The ON/OFF switches on the power supply and to the equipment must be OFF
position before starting cleaning operation.
•Wait for 30 seconds before entering the spray area.
•Wash thoroughly and dry completely with low pressure compressed air at 2 bar
(29psi)
•Wipe dry the equipment, plus all hoses and cables carefully and thoroughly,
before commencing production.
THIS IS VERY IMPORTANT.
IF NOT DRY IT CAN LEAD TO MATERIAL BUILD UP ON THE EQUIPMENT.
Before switching the electrostatic back ON, please check:
1. Check that the equipment plus all hoses and cables are completely dry.
2. Check that all equipment within the application area is correctly installed and
positioned.

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SAS E3 - Invertor Control - APRIL 2020
TROUBLESHOOTING
FAULT CODE MESSAGES
NOTE Following an over current or overload trip (3, 4, 5, 15) the drive may not be reset
until the reset time delay has elapsed to prevent damage to the drive.