SASFORKS SCORPION User manual

SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.
SAS™FORKS
SCORPION™
========20 SERIES=========
ENGINE PULLER
OPERATOR MANUAL
========MANUALv10=========

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TABLE OF CONTENTS (PAGE 2)
SAS™ SCORPION™ ENGINE PULLER
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
Letter to Owners, Managers, and Operators.................................................................. Page 3
General Safety Guidelines .…………………………………………........................... Page 4—5
CE Specific Notices & EMERGENCY STOP FUNCTION......................................... Page 6
Safety Labels on Scorpion............................................................................................. Page 7
Installation Guidelines……………………………………………………………….... Page 8—12
Pre-Operation Inspection Form .................................................................................... Page 13
Pulling engine—best practice………………………………………………………… Page 14—15
Connecting / Disconnecting Scorpion™ …………………………………………….. Page 16
Preventative Maintenance ………………...……………………………………… ..... Page 17
Electronics parts guide ……………………………………………………………….. Page 18
Valve block parts guide………………………………………………………………. Page 20
Moveable parts guide…………………………………………………………………. Page 21
Cylinder & pins parts guide…………………………………………………………… Page 22-23
Framework parts guide ………………………………………………………………. Page 24
Wiring schematic parts ……………………………………………………………….. Page 25
Trouble shooting guide ................................................................................................. Page 26-27
1. Nothing works……………………………………………………………….. Page 28
2. Operates backwards ………………………………………………………… Page 29
3. Lack of power ………………………………………………………………. Page 30
4. Drops engines ……………………………………………………………….. Page 31
5. Transmissions breaking ……………………………………………………... Page 31
6. Moves by itself ……………………………………………………………… Page 32
7. Misaligned claws …………………………………………………………… Page 32
8. Hydraulic connectors won’t come off ……………………………………… Page 33
9. Hydraulic lines pop off ……………………………………………………… Page 33
Important Weld notice................................................................................................... Page 34
Limited warranty ........................................................................................................... Page 35
CE Declaration of Conformity ...................................................................................... Page 36

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INTRODUCTION LETTER (PAGE 3)
SAS™ SCORPION™ ENGINE PULLER
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
·Proprietary Rights: All designs and other proprietary rights provided by S.A.S. of Luxemburg, Ltd. to
Buyer are to remain the property of S.A.S. of Luxemburg, Ltd., and Buyer shall honor all proprietary legends.
Notice: The SAS FORKS™, this operator manual, www.sasforks.com web site, the pictures, content, designs,
forks, and likeness of such, are property of S.A.S. of Luxemburg, Ltd. and are protected under all applicable Copy-
right, Trade Mark, Trade Dress, and Pending Patent. No information, pictures, designs, or forks may be duplicated
in part, entirety, or in likeness.
TO THE OWNERS, MANAGERS, AND OPERATORS OF LOADERS EQUIPPED
WITH SAS™ SCORPION™ ENGINE PULLER & SAS FORKS
Safety is the most important issue in the workplace. Observing safety guidelines, equipment capacities
and using common sense will provide a work environment that is safe and efficient for employees, man-
agement and customers. It is important that you and your operators read and understand the information
included in this manual prior to use of this equipment.
Safety warnings are highlighted through out this manual. Understanding the significance of these sym-
bols is important. The following is a definition of each symbol you will encounter in this manual
The Caution symbol is intended to draw your attention to important safety infor-
mation, a hazard or precaution.
The Danger Symbol indicates a hazardous situation that if not avoided will result
in serious injury or death
The Warning Symbol indicates a hazardous situation that if not avoided could
result in serious injury or death
The Caution Symbol indicates a hazardous situation that if not avoided
could result in minor injury or potential property damage
The Notice Symbol indicates worst credible severity of harm is property damage.
The following information laid out in this Operator Manual for SAS FORKS™ is intended to be a guide
only, and is not meant to encompass all issues that may need to be addressed for your particular type of
business operation.
If you encounter any additional information that would be helpful to us, or others, please contact us.
Thank you for your business,
SAS Ltd. Phone: Email:
S.A.S. OF LUXEMBURG, LTD. 920-845-2198 [email protected]
133 Center Dr Hwy 54 · PO Box 260
LUXEMBURG, WI 54217 USA

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General Safety Guidelines (PAGE 4)
SAS™ SCORPION™ ENGINE PULLER
Operation of equipment by un-qualified or un-trained individuals can result in serious
injury or death. Verify all operators have received proper training on operation of
this equipment.
Inspect the device and perform all preventative maintenance before operation at the
start of every shift. Failure to perform inspections or proper maintenance can result
in equipment failure resulting in serious injury or property damage.
Read operators manual and follow all safety procedures for the equipment this
device is attached to. Failure to follow Manufacturers recommendations can result
in serious injury and property damage.
Do not exceed posted weight limits on equipment or loader. Exceeding rated load
limits will result in equipment damage, serious injury or death.
This equipment is operated by high pressure hydraulics. Hydraulics are a stored
power source and as such must be treated as energized at all times. Be certain pres-
sure has been relieved prior to handling, inspecting or performing maintenance on
this unit. Follow lockout tag out procedures and release all stored energy before ser-
vicing equipment. Failure to release energy or disable hydraulic energy can result in
serious injury or death. High pressure fluids can also discharge at great velocity. Be
certain to wear safety glasses while inspecting, operating and maintaining equipment.
© 2008-2011 S.A.S. of Luxemburg, Ltd.
Operation of equipment should only be performed by qualified and trained individuals. All persons oper-
ating or working in the area of operation should read this manual and a copy of this manual should be
kept with the equipment. To be considered qualified you must:
 Understand the written instructions supplied by the manufacturer of the device, the manufac-
turer of the wheel loader, all company rules and any applicable OSHA regulations
 Completed training including actual operation of the device
 Know and follow the safety rules and regulations of the jobsite
 Know and follow all guidelines outlined in this manual.
Not designed to be operated in an explosive environment. Only use this equipment in
well ventilated areas, a sufficient distance away from flammable or explosive gases,
liquids or other hazards to avoid risk of ignition. Operating this equipment in an ex-
plosive environment may cause an explosion and fire resulting in injury, death, and
substantial property damage.
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
This equipment has numerous moving components. Do not wear loose fitting cloth-
ing, rings, jewelry or other items that may become entangled in the device. Be aware
of resulting pinch points and keep clear during operation, inspection and mainte-
nance. Pinch points exist between the puller and vehicle, puller and wheel loader,
failure to keep clear while in operation can result in serious injury or death.
Operation of equipment under the influence of illegal, prescribed or over the counter
drugs can result in potential injury or property damage. Consult your physician be-
fore operation of this equipment while on medication.

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PROTECTIVE EQUIPMENT & CLEAR OPERATING SPACE RECOMMENDED
•Safety glasses with side shields, •Leather gloves, •Hard hat
•Fire extinguishing equipment
•Spill kit (oil dry, absorbent towels, etc. as required by your company)
•Other such safety equipment to protect personnel from injury.
•Clear operating space: All personnel should be at least 50 feet away
from operating loader and Scorpion Engine Puller.
Do not work under the fork or any object lifted by this equipment.
An unexpected movement, shift in the object, or hydraulic failure may
cause the forks and object drop. Serious injury or death may occur.
PERSONNEL TRAINING & PREPARATION
Prior to installation or use of this equipment all personnel should re-
view the appropriate equipment & safety manuals and be trained by
qualified personnel. Hazards, pinch points, and potential injury risks
should be thoroughly covered to ensure personnel avoid these hazards
at all times. Signed documentation certifying individual training is a
must. Periodic refresher training meetings are highly recommended.
SITE PREPARATION RECOMMENDED
•Scorpion™ engine puller should only be used in areas that are
equipped with proper fluid containment measures, to ensure capture
and containment of residual fluids in accordance with any local, state,
federal, building or environmental regulating body.
•No smoking, Safety glasses & Hard hat required signage is
recommended.
VEHICLE PREPARATION PRIOR TO USING THE SCORPION™ ENGINE PULLER
•All batteries, mercury switches, air conditioning Freon, engine oil,
transmission fluid, antifreeze and other fluids should be removed.
•Engines, transmissions, and other components will be damaged, and
only be suitable for metals recycling, not as cores or resalable opera-
ble parts.
Vehicles contain several hazardous elements that pose explosion and
fire hazards, such as electric batteries containing battery acid and
gasoline. Be sure these are safely removed prior to using the engine
puller. Failure to remove may result in explosion, fire hazard & injuries.
General Safety Guidelines (PAGE 5)
SAS™ SCORPION™ ENGINE PULLER
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com

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General Safety Guidelines (PAGE 6)
SAS™ SCORPION™ ENGINE PULLER
S.A.S. of Luxemburg, Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
CE SPECIFIC NOTICES
EMERGENCY STOP FUNCTION
To immediately stop the motion of this equipment:
1. Operator is to release joystick button(s).
Additional secondary alternative measures to immediately stop the motion include:
2. Moving wheel loader’s auxiliary hydraulic 3rd spool lever to neutral position
3. And/or turning off the ignition key of the wheel loader to shut off the engine,
All three emergency stop options above ultimately stop the flow of hydraulic fluid.
Notice: even after emergency stop function is followed, there is residual stored hy-
draulic pressure in the system. See following:
THIS EQUIPMENT IS OPERATED BY HIGH PRESSURE HYDRAULICS.
Hydraulics are a stored power source and as such must be treated as energized at all
times. Be certain pressure has been relieved prior to handling, inspecting or per-
forming maintenance on this unit. Follow lockout tag out procedures and release all
stored energy before servicing equipment. Failure to release energy or disable hy-
draulic energy can result in serious injury or death. High pressure fluids can also dis-
charge at great velocity. Be certain to wear safety glasses while inspecting, operat-
ing and maintaining equipment.
STAY CLEAR
Do not lift persons with this equipment.
People should always stand a safe distance away from this equipment.
Do not go near or under this equipment or any object lifted by this equipment.
ENERGY ISOLATION
Follow Refer to page 16, “DISCONNECTION” item A through H.
The symbol at the left indicates hydraulic hose coupling quick release self sealing,
which is recommended to be installed by the customer at the time this equipment is
initially attached to the wheel loader.
POWER FAILURE
In the event of electrical or hydraulic supply failure from the wheel loader occurs,
the equipment will stop further motion. Under normal circumstances the equipment
is not expected to drop a load. The symbol at the left indicates the hydraulic controls
on this equipment are normally closed. Thus without electrical power the gate
valves are closed, in essence halting further movement.
SOUND
This equipment does not emit more than 70dba.
VIBRATIONS
This equipment does not transfer vibrations in excess of 2.5m/s2.
OPERATING TEMPERATURE
This equipment is best suited to operate in temperatures between 30°F to 90°F
with minimum allowable temperature –25°F and maximum temperature 150°F

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General Safety Labeling (PAGE 7)
SAS™ SCORPION™ ENGINE PULLER
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
CE SPECIFIC LABEL LOCATIONS
LABEL 1: KEEP AWAY FROM MOVING PARTS
Label reorder # W-LAB-WARNING-PINCH
LABEL 2: HIGH PRESSURE HYDRAULICS.
Label reorder # W-LAB-PRES-503600
LABEL 3: READ EQUIPMENT MANUALS
Label reorder # W-LAB-READ-504060
LABEL 4: PRODUCT IDENTIFICATION LABEL
SERIAL NUMBER, MODEL, LIFT CAPACITIES
Label reorder # ID_PLATE-CE
LABEL 5: KEEP BACK 15 METERS (50 FEET)
Label reorder # W-LAB-STAYBACK50FT
Label 5
Labels 1,2,3,4
Label 5
Serial Number Locations
-Stamped in aluminum id plate
-Stamped in steel on left side
Serial Number Format SAS F____

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INSTALLATION (PAGE 8)
ADVANCE PREPARATION
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
TO HELP YOU GET UP AND RUNNING QUICKER WHEN YOUR SCORPION ARRIVES:
 Review this operator manual.
 Review your wheel loader manufacturer’s manual & warranty document, if any.
Installation of this attachment may void machine manufacturer warranty, if any.
 If you’ve optionally opted for SAS to be onsite to assist your mechanic with installation and
provide training, please be sure the following items are completed:
Items you need to obtain before arrival of Scorpion:
 7 Gallons of hydraulic fluid (specific for your machine)
 Locate area to mount control box or module (recommend dry area, clear of seat and door)
 Misc. nuts, bolts (1/4”) or self tapping bolts
 Identify the hydraulic hose quick connections on your machine & obtain the
 corresponding female ends.
 Locate a local hydraulic hose supplier who can make two 3/4” diameter 4,000 PSI hoses
with heavy duty quick connection fittings same day once proper length is determined
during installation.
Tools your mechanic will need for installation:
Electric Drill & 1.25” hole drill saw
 Basic socket and wrench set
 2 large adjustable wrenches or large wrench set
 Teflon tape or thread sealer
 Wire cutter/crimper
Service to do on your loader in advance:
 Have the maintenance personnel replace the hydraulic system filters & fluid
 (recommend pressure and flow test but not required)
 Inspect lift arm pins & bushings for wear (replace as needed)
Available for training:
 At least 20 vehicles with fluids & AC Freon drained & batteries removed available.
 Designate an area (where it is safe to run the Scorpion) & employee to operate unit
 Your loader operator (person who can have conversation in English) Thank you.
COMPONENT IDENTIFICATION QUESTIONS?
1-920-845-2198 or Email:
[email protected]
[email protected]
BOOM
CARRIAGE
TILT
CLAWS
BLADES

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INSTALLATION GUIDELINES (PAGE 9)
SAS™ SCORPION™ ENGINE PULLER
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
Step 1. RELAYS: Find a location to mount relay module [B].
The location should be accessible enough to get into the
box and wires, but out of the way so it will not get dam-
aged. Mount box where it will not be exposed to the
weather.
Needs to be within 5’ of power supply
Step 2. JOYSTICK: Install joystick[C] to third function lever in cab
Remove current knob. Screw on new joystick with
supplied adapter in the bottom of the joystick.
Standard bushing 10mm x 1.25. Drill and tap bushing as
needed if your thread requirements differ.
Route wires to control box, avoid rubbing points.
Connect to proper connection on side of control box.
Step 3. POWER CABLE: Locate 15 amp fused lead and connect a 24V power supply
which energizes with ignition key and a good ground connection for cable [A].
Route cable [A] and connect to control box [B].
Step 4. ATTACH SCORPION™ TO WHEEL LOADER
Quick coupler attachments: Be sure lower locking pins fully extend to lock in
coupler & Scorpion™. This may require you to slightly lift or tilt the coupler to
lock in. We recommend operator actually inspect each pin to be sure they
are fully locked in.
Direct pin mounting: Remove existing pin attachment, align arms to Scorpion™
insert and fasten pins in place. Apply ample grease to all pins.
Quick coupler locking pins are integral to the attachment of this unit to
wheel loader vehicle. Verify the pins are locked in fully prior to lifting
unit or using the Scorpion. Failing to verify proper securement may
cause the Scorpion Engine Puller falling off the loader resulting in
property damage, injury or death.
►Installation of the Scorpion Engine Puller on a wheel loader requires interfacing
with electrical power system and high pressure hydraulic systems. Installation
should be performed by qualified individuals. Failure to follow these instructions
and precautions noted in the wheel loader manufacturer’s service manual can result
in serious damage to equipment and/or result in injury or death.
►Failure of hydraulic system can result in serious injury and property damage
►Use caution while testing operation of this unit. Be aware of:
-Pinch Points, -High Pressure hydraulic fluids or stored energy
-Location of other individuals in the work area
Installation of purchased attachment may void machine manufacturer warranty, if any.

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INSTALLATION GUIDELINES (PAGE 10)
SAS™ SCORPION™ ENGINE PULLER
S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA
Phone: [phone] 1-877-SAS-FORK Fax: [phone] Web: www.sasforks.com
Step 5. CONTROL CABLE: Determine a suitable location for the bulkhead connection
end on cable [D] on the forward area of the left loader arm. Pick a location
that cable [E] can reach and provides enough flex as the loader arms are lift-
ed or tilted. This is typically 2’ from the lower pivot point. Mount the bulkhead
securely on the loader arms.
Run control cable [D] up loader
arm, along hydraulic lines,
following lines into frame
& across frame
articulation point, to cab
of loader. Leave enough
slack in the cable keeping
in mind articulation of
loader & lift of main arms so there is
no tension on the control cable in all positions.
Find a suitable location to bring the control cable into the cab.
Enter through a existing grommet or drill a hole large enough to fit the end of
the wire through.
Protect the cable from rubbing on the edge of the hole, either install a rubber
grommet or center the cable in the hole and fill around with silicone. Damage to
wires can result in equipment failure leading to injury or property damage.
Step 6. IDENTIFY PRESSURE SIDE LINE ON LOADER by pulling joystick lever back brief-
ly, you will see one of the lines move, or have someone hold the line to feel the
pressure build. Label this line “Boom Lift Pressure”.
Step 7. HYDRAULIC LINES: Determine adequate length of lines needed from existing
third function connections on loader arms to bulkhead lines on Scorpion™.
To decide length of line; Raise unit, tilt unit full down; then measure distance re-
quired from bulkhead on Scorpion to loader connection. Make a loop in line
to have sufficient length in hose to avoid creating tension in all positions.
Use a 4,000 PSI min hose to fit hydraulic quick coupler fittings on machine and
¾” (#12) male JIC fittings on the Scorpion™.
Attach the line (labeled “Boom Lift Pressure”) which is pressurized when the
joystick is pulled back to the bulk- head fitting on the Scorpion
that is farthest from the loader. Clearly mark lines as desired
or use opposite quick coupler set up to ensure proper re-
connection after disconnected.