CESAB R200 Series User manual

CESAB R200 1.2 - 1.6 tonne
Reach trucks
PRODUCT GUIDE

This product guide applies to:
Model
R212
R214
R216
Document revision history:
Edition date Changes
January 2011 New generation Reach trucks
Copyright CESAB Material Handling Europe
Edition: January, 2011

Product Guide – R200 3
Contents
Product range information 5
General ……………………………………………………………… 5
Applications 6
Sales arguments 7
Features and benets…………………………………………………… 7
Important sales arguments for R200 ………………………………………15
Product details 17
Main components and controls ……………………………………………17
Emergency switch ………………………………………………………18
Keypad ………………………………………………………………18
Display ………………………………………………………………19
Operating console ………………………………………………………21
Overhead guard panel …………………………………………………23
Operator’s seat …………………………………………………………24
Pedals…………………………………………………………………25
Accessories bar ………………………………………………………26
Storage compartments …………………………………………………26
Technical information 27
Capacity information ……………………………………………………27
Aisle width requirements …………………………………………………28

Product Guide – R200
4
Calculation of aisle width requirements ……………………………………28
Floor requirements………………………………………………………29
Batteries and chargers …………………………………………………29
Options 31
Load support …………………………………………………………31
Extension forks …………………………………………………………31
Lift height limiter ………………………………………………………31
Height indicator and height pre-selection …………………………………32
Side shifting ……………………………………………………………32
Fork tilt angle +4°/-0,5° …………………………………………………33
Warning light …………………………………………………………33
Writing table ……………………………………………………………33
Rear-view mirror ………………………………………………………34
Foot-operated travel direction switch ………………………………………34
Operator’s seat …………………………………………………………35
Operator protection ……………………………………………………35
Overhead guard for drive-in racking ………………………………………36
Battery replacement equipment – Roller bed ………………………………36
Battery change table/trolley ………………………………………………36
Appendix 37
Parameter setting ………………………………………………………37
Programming/deletion of height preselection ………………………………38
Using height preselection ………………………………………………39

Product range information
Product Guide – R200 5
Product range information
General
The R200 series completes the lower capacity
range with capacity segments made up by the
R212 (1200 kg), R214 (1400 kg) and R216 (1600
kg). In the right application, combining AC tech-
nology for driving with DC technology for lifting
results in optimum machine performance.
These are the main characteristics of the R200
Series:
– 360° progressive, electronic steering
– electronic control of hydraulic movement
– possibility to both accelerate and retard (brake)
with the same pedal
– perfect vision in all directions
– electronic, regenerative brake system
– Automatic parking brake

Applications
Product Guide – R200
6
Applications
Typical application involves universal material handling at smaller sites. The truck
can be used for cargo handling in large warehouses and racking, oor stacking and
transport.
Typical customers are made up by small and medium size companies with a vary-
ing number of pallets handled each day. These customers can be found in most
industries, from wholesalers and retailers to small manufacturers and haulage cont-
ractors.

Sales arguments
Product Guide – R200 7
Sales arguments
Features and benets
Operator compartment
The operator compartment should be ergonomi-
cally designed since this is where the operator
spends most of the day. A tired operator is less
productive.
• Low in-step height of only 270 mm
• The black upright has an easy-to-grip surface
for fast, safe entry to the truck.
• Seat with ergonomic design
• Adjustable forward/backward and backrest angle
• Storage compartments for documents, pens, knives, cans, gloves, etc.
• Armrest positioned and designed to provide comfortable support
• Insulated battery wall to reduce the effects of variations in temperature during
work
• Protected operator environment. The operator is
always inside the truck prole
• Large overhead guard that protects the entire
operator compartment
• Excellent view through the overhead guard
• Headrest on the rear up-right protects the
operator’s head and neck against shocks and
bumps
• Plexiglas protection prevents touching of mast

Sales arguments
Product Guide – R200
8
Free-view mast
• The mast width allows excellent visibility from
the operator’s position
• High lifting and lowering speeds
• Dampened movement of fork carrier when
switching from free lift to main lift, and vice
versa
• Soft stopping for all lifts
• Fast reach operation that can be adjusted to suit
any handling situation
• Crawl speed when the reach carriage approaches the end positions
• All hydraulic functions have automatic cushio-
ning:
– Lifting/lowering: Gentle stopping when the
lever is released. This minimises jerking move-
ment in the fork carriage as a result of the high
speed
– Reach extension: Gentle stopping to reduce
the risk of mast sway
– Side shifting: Gentle starting and stopping
• Mast chains with vefold safety implementation
assure the highest level of safety both for the
operator and the handled load.

Sales arguments
Product Guide – R200 9
Fork tilting
• Available on R214 and R216
• No mast sway just like mast tilting
• Minimum transfer of the centre of gravity
• Reduced capacity because of the lifting height
can be minimised
• Quick tilting speed independent of the lifting
height
• Maintained tilting angle no matter what the lifting height
Extra hydraulic functions
• Available on R214 and R216
– The oil ow can be easily adjusted using the 4th and 5th function
– 4th and 5th functions operated via separate levers
• Integrated side shifting as option
– More narrow aisle width
– Improved capacity
– Improved visibility when side shifting
• Integrated hoses as option
Three hoses are integrated in the mast: Two for the oil supply and one for electric
cables. Designed and placed for maximum visibility.

Sales arguments
Product Guide – R200
10
Driving
• Fully electronic steering simplies manoeuvrability.
• Small steering wheel requiring only small hand and arm movements and mini-
mum effort.
• 360° progressive steering for fast and safe operation
• Progressive steering requires less turning at low speed and more turning at high
speed to assure safe, comfortable driving.
• Wrist support next to steering wheel
• Travel direction selector with ergonomic design and optimum position close to
the hydraulic levers.
• Possibility to travel at creep speed without depressing the accelerator pedal for
smooth, precise positioning.
• Pedal arrangement similar to a passenger car for short reaction times.
• The safety pedal prevents the operator from keeping his foot outside the truck
while driving. An audible buzzer or audible buzzer together with braking of the
truck (standard setting) if the pedal is not kept depressed while driving.
Braking
• Progressive automatic braking by releasing the accelerator pedal
• Braking when changing the travel direction
• Programmable power
• Regenerating
– Up to 7–8% of total power consumption (12–15% of the energy when travel-
ling) is recovered to the battery
• Parking brake integrated in brake pedal
• The parking brake is released using the accelerator pedal
• Electrical pedal brake system
– No brake shoes
– No adjustment necessary
– No hydraulic connections
– No wear results in lower maintenance costs
• Automatic braking if
– Truck is switched off
– The operator leaves the operator’s seat, with 2-3 seconds delay
• Automatic safety braking if an error should occur