Saturn ESCB-24 User manual

Installation Operation Maintenance
ESCB-24 –24" MEDIUM DUTY CHARBROILER
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
SATURN EQUIPMENT
OWNER’S MANUAL
Gas Charbroiler –Medium Duty
Gas equipment manufactured for Saturn Equipment are for use with the type of gas specified on the rating plate
and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition)
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Instructions to be followed in the event the user smells gas fumes must be posted in a prominent location in the
installed kitchen area. The information shall be obtained from a local gas supplier.
WARNING: Improper installation, adjustment, alteration, service and maintenance can cause property damage,
injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or
servicing this equipment.
SATURN EQUIPMENT
www.saturnequipment.com

SaturnEquipmentLimitedWarranty
Page 1
SaturnTM Equipment Limited Warranty
Saturn warrants its new product to be free from defects in
material and workmanship for a period of one (1) year from
the original date of installation not to exceed 18 months from
date of original shipment from factory. Equipment sold and
installed for residential use, or outside the continental United
States is excluded from warranty. This warranty is limited to
product(s) sold to the original commercial user. The liability of
Saturn is limited to, at Saturn option the repair or replacement
of any part found by Saturn to be warranted herein.
Saturn shall bear the normal labor charges for repair or
replacement to the extent that such repair or replacement
is performed within 35 miles of the office of an authorized
service agency, within the continental United States and dur-
ing regular (straight time) hours. Travel outside of the 35 miles
and any work performed at overtime or weekend rates is the
responsibility of the owner/user. Defective parts must be
returned to Saturn, freight prepaid, for Warranty inspection.
Saturn assumes no responsibility for any product(s) not in-
stalled properly in accordance with the instructions supplied
with the equipment. Any equipment which has been modi-
fied by unauthorized personnel or changed from our original
design is not covered under this Warranty.
Saturn assumes no obligation for any product which has been
subject to misuse, abuse or harsh chemicals. Normal mainte-
nance as outlined in the instructions supplied with the equip-
ment is the responsibility of the owner-user and is not part of
this warranty.
Light bulbs, porcelain, glass components, normal parts, wear
and maintenance are excluded from this warranty.
Saturn Fryers carry one year parts and labor warranty and a
limited, prorated 5 year warranty on stainless steel fry vessels.
This warranty is in lieu of any other agreement, expressed
or implied, and constitutes the only warranty of Saturn
with respect to the product(s).
Saturn shall not be liable whether in contract or in tort or
under any other legal theory, for loss of revenue or profit,
or any substitute use or performance, or for incidental, in-
direct, special or consequential damages, or for any other
loss or cost of similar type.
Proper installation, initial check out, air shutter adjust-
ments, or normal maintenance such as lubrication, adjust-
ment or calibration of controls is the responsibility of
the dealer, owner-user or installing contractor and is not
covered by this warranty.
The Company reserves the right, without prior notice, to
make changes and revisions in the product specifications,
design, and material.
Possession of this price list does not constitute an agree-
ment or offer to sell product to the possessor.
Prices are subject to change without notice. Prices do not
include sales tax. All prices are in U.S. dollars.
Returned goods are subject to a 20% restocking charge
and the cost of reconditioning the equipment for resale.
Prior to returning the goods, a Return Goods Autho-
rization (RGA) number must be granted by Saturn. All
returned goods must be shipped freight prepaid. Ship-
ments received without a RGA number will be refused.
Custom units built to the buyer’s specifications may not
be returned or cancelled.
Saturn is not responsible for printing errors in pricing or
specification.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not
covered by this warranty unless warranted conditions
are the cause.
2. All problems due to operation at voltages or phase
other than specified on equipment nameplates are
not covered by this warranty.
Conversion to correct voltage and/or phase must be
the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and
wiring diagrams supplied with the equipment are not
covered by this warranty.
4. Replacement of items subject to normal wear, to
include such items as knobs, light bulbs; and, normal
maintenance functions including adjustments of
thermostats, adjustment of micro switches and
replacement of fuses and indicating lights are not
covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied
with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those
miscellaneous adjustments noted are customer
responsibility. Proper attention to preventative
maintenance and scheduled maintenance procedures
will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an
Authorized Service Agency or one of its sub-service
agencies.
8. All labor shall be performed during regular working
hours. Overtime premium will be charged to the buyer.
9. All replacement parts are warranted for
ninety (90) days from date of purchase on nonwarranty
equipment. This parts warranty is limited only
to replacement of the defective part(s).
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to
perform service are not covered by warranty. This
includes institutional and correctional facilities.

TableofContents
Page 2
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by
skilled personnel before leaving the factory. Upon
acceptance of this shipment, the transportation company
assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any
visible loss or damage is noted on the freight bill or
express receipt, and that the note of loss or damage is
signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and file
“CONCEALED DAMAGE” claim with them. This
should be done within fifteen (15) days from the date
the delivery was made to you. Be sure to retain the
container for inspection.
Manufacture cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply
you with the necessary documents to support your claim.
TABLE OF CONTENTS
WARRANTY Page 1
SPECIFICATIONS Page 2
FEATURES & OPERATING CONTROLS Page 3
PRECAUTIONS & GENERAL INFORMATION Page 4
AGENCY LISTING INFORMATION Page 4
INSTALLATION Pages 5 ,6, 7, 8
OPERATION Pages 9,
CLEANING INSTRUCTIONS Page 11, 12
TROUBLESHOOTING SUGGESTIONS Page 13
PARTS & SERVICE Page 14
CUSTOMER SERVICE DATA Page 14
PROPANE CONVERSION Pages 15,16
INTRODUCTION
Thank You for purchasing this appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL
STYLE
GAS TYPE
MANIFOLD
PRESSURE
Total B.T.U.
per Hour
ESCB-24 24" Charbroiler
Natural Gas
5.0" W.C.
56,000

FEATURES & OPERATING CONTROLS
DRIP PAN
TRAY
BURNER
OFF
BURNER
ON
BURNERS
GRATE
GAS MANIFOLD
INTERIOR
COMPONENTS
PILOT LIGHT
CONTROL VALVE
RADIANT
PILOT BURNER ADJUST
FEATURESANDOPERATINGCONTROLS

PRECAUTIONS AND GENERAL INFORMATION WARNING:
FIRE HAZARD
All servicing of the gas
supply and combustion
components of this appliance
must be performed by a
technician trained and certified
in the maintenance of gas
appliances.
Improper servicing of gas
equipment can result in fire.
and explosion.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot
to the touch and may cause
burns.
Unit must be installed 18"
away from any combustible
material.
PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments
only.
This appliance is intended to prepare food for human consumption. No
other use is recommended or authorized by the manufacturer or its
agents.
This appliance must be installed by a technician qualified and certified
or licensed to install gas-fired equipment. A licensed technician must
perform the initial start-up and adjustment of the appliance.
Operators of this appliance must be familiar with the appliance use,
limitations and associated restrictions. Operating instructions must be
read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and
follow all included cleaning instructions and schedules to ensure the
safety of the food product.
DO NOT submerge appliance or burners in water. This appliance is
not jet stream approved. DO NOT direct water jet or steam jet at this
appliance, or at any control. DO NOT splash or pour water on, in or
over any controls. DO NOT wash counter around this appliance with
water jet. Burners which have become wet must be thoroughly dried
before use.
Burner and grate surfaces will be very hot when in use. Contact will
cause severe injury.
This appliance must be operated with the supplied 4” legs properly
installed.
Do not operate this appliance if the smell of gas is present. Turn off
all gas supply valves and move to a remote location to call your
manufacturer service.
The technical content of this manual, including any parts breakdown
illustrations and/or adjustment procedures, is intended for use by
qualified technical personnel only.
Any procedure which requires the use of tools must be performed by a
qualified technician.
This manual is considered to be a permanent part of the appliance.
This manual and all supplied instructions, diagrams, schematics, parts
breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if
installed in accordance with the supplied Installation Instructions and
maintained according to the instructions in this manual.
This appliance meets ANSI Z.83.11 specifications for gas-fired food
service equipment.
Page 4

NOTE: DO NOT discard
the carton or other packing
materials until you have
inspected the appliance for
hidden damage and tested it
for proper operation.
Refer to SHIPPING DAMAGE
CLAIM PROCEDURE on the
inside front cover of this
manual.
DANGER:
HEALTH HAZARD
This appliance must be
properly ventilated. Failure to
provide and maintain proper
ventilation of exhaust gasses
can result in severe injury or
death.
WARNING:
FIRE HAZARD
Do not store gasoline or
any other flammable or
combustible material near this
appliance. The open flame
can cause such materials to
ignite.
The area where the charbroiler is
installed must be kept clear of
combustibles and flammables.
This includes mops, rags,
grease, wrapping paper and
electric cords.
NOTICE:
Manufacturer’s warranty on
this charbroiler is in effect only
when the charbroiler is installed
in accordance with
these instructions and local
codes and ordinances or, in
the absence of local codes,
the National Fuel Gas Code,
ANSI Z223.1 (current edition).
The manufacturer of this
charbroiler assumes no liability
for any damage or injury
resulting from failure to
comply with this notice.
INSTALLATION AND INSPECTION
Page 5
INSTALLATION
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective
plastic film, packing materials and accessories from the appliance before
connecting performing any installation procedure. Carefully read all
instructions in this manual and the Installation Instruction Sheet packed
with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the
appliance.
Carefully account for all components and accessories before
discarding packing materials. Store all accessories in a convenient
place for later use.
COMPONENTS
Adjustable Legs (set of 4)
Drip Tray
SETUP
This appliance is designed for use in non-combustible locations only.
Setup the charbroiler only on a firm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo or metal
surfaces are recommended. Metal or tile over combustible material
may not meet code for non-combustible surfaces.
Clearances to non-combustible surfaces must be maintained. Maintain 0”
from side and rear to non-combustible walls, and 4” from non-
combustible counter as established by provided 4” legs. Maintain
adequate clearances for cleaning and proper operation.
The charbroiler must be installed in an area with sufficient make-up air
for proper combustion, and must be installed such that the flow of
combustion and ventilation air will not be obstructed.
For servicing, manufacturer recommends 6” clearance from rear of the
appliance to wall. Install adjustable legs, one on each corner of the
appliance, in the holes provided. Verify that the
unit sits firmly ON ALL FOUR LEGS. With the
adjustable legs, adjust as required to level the
appliance. All four legs must be adjusted to
firmly contact the floor in order to prevent
tipping. When used with an exhaust fan, special
precautions must be observed to avoid
interference with the operation of the
charbroiler, such as drafts and air starvation.

INSTALLATION(Continued)
Page 6
INSTALLATION (continued)
GAS APPLIANCE CODE COMPLIANCE
The installation of gas piping from the outlet side of the gas meter or
service regulator to the charbroiler must be performed by a technician
qualified and certified or licensed to install gas-fired equipment.
A licensed and qualified technician must perform the initial startup and
adjustment of this appliance.
The installation of this gas-fired appliance must conform to local codes,
or in the absence of such codes, with the current edition of
National Fuel Gas Code ANSI Z223.1.
For use in the State of Massachusetts, this appliance must be installed
in compliance with Massachusetts Fuel Gas and Plumbing Code
CMR 248.
The installation of this gas-fired appliance must comply with
applicable portions of NFPA 96 for ventilation. The current edition of
NFPA 96 (Standard for the Installation of Equipment for the Removal
of Smoke and Grease Laden Vapors from Commercial Cooking
Equipment) specifies ventilation requirements to ensure the removal
of exhaust gasses and products of combustion.
IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE
THAT THIS GAS CHARBROILER INSTALLATION CONFORMS TO ALL
APPLICABLE CODES AND ORDINANCES.
The venting of this appliance must not be obstructed, nor may such
venting interfere with the flow of combustion air required for proper
operation of the gas burners.
Additionally:
1. The gas supply line used to connect the charbroiler to the gas
supply system must be black iron pipe, or other material as
approved by local ordinance for gas piping.
2. Gas supply piping must be inside 3/4” diameter or greater.
3. Use pipe sealant made specifically for gas piping on all pipe joints.
Apply sealant sparingly to the male threads only.
Sealant must be resistant to the action of LP gas.
4. Verify that all supply piping is clean and free of obstructions, dirt,
chips and pipe sealant compound prior to installation.
5. All pipe joints must be checked for leaks before lighting. Leak
checks should be performed with a soap and water solution.
NEVER CHECK FOR LEAKS WITH AN OPEN FLAME.
DANGER:
FIRE AND EXPLOSION
HAZARD
NEVER use an open flame to
check for gas leaks. Fire and
explosion may result.
WARNING:
RISK OF INJURY
Installation procedures must
be performed by a qualified
technician with full knowl-
edge
of all applicable gas-fired
appliance codes. Failure can
result in personal injury and
property damage.
IMPORTANT:
All pipe joints must be
checked for leaks before
lighting. Leak checks should
be performed with a soap and
water solution.
IMPORTANT:
Information on the
construction and installation
of ventilating hoods may be
obtained from the current
edition of NFPA 96
Standard for the Installation
of Equipment for the Removal
of Smoke and Grease Laden
Vapors from Commercial
Cooking Equipment.
Copies of this standard are
available from the
Nation Fire Protection Assn.:
NFPA
1 Batterymarch Park
P.O. Box 9101
Quincy, MA 02269-9101

DANGER:
FIRE AND EXPLOSION
HAZARD
NEVER use an open flame to
check for gas leaks. Fire and
explosion may result.
IMPORTANT:
All pipe joints must be checked
for leaks before lighting. Leak
checks should be performed
with a soap and water solution.
WARNING:
FIRE HAZARD
This charbroiler is supplied with a
gas pressure regulator.
Failure to properly install the
supplied regulator will result in
an extremely hazardous
condition.
Flow arrow stamped on body
of regulator must point toward
the charbroiler.
Vent hole must point UP.
IMPORTANT:
Verify fuel gas type. If the
available fuel does not match
the nameplate specification,
exchange the charbroiler for the
correct type.
IMPORTANT:
The appliance and its
individual manual shutoff valve
must be disconnected from
supply system piping during
any pressure testing of that
system at pressures in excess
of 1/2 p.s.i. (3.5 kPa).
Also, the appliance must be
isolated from the gas supply
piping system by closing its
individual manual shutoff valve
during any pressure testing of
the gas supply piping at test
pressures equal to or less than
1/2 p.s.i. (3.5 kPa).
INSTALLATION(Continued)
Page 7
INSTALLATION (continued)
INSTALLING THE CHARBROILER
Refer to the nameplate. Verify the fuel type and pressure, which must
match the nameplate specifications. Connecting the charbroiler to the
wrong fuel type and/or pressure will compromise the safety and/or
performance of the appliance.
BE SURE TO MAINTAIN REQUIRED CLEARANCES TO
COMBUSTIBLE SURFACES.
The charbroiler must be placed in its final operational position and
leveled front-to-back and side-to-side, with a spirit level, prior to
beginning the gas piping installation. Re-check the level of the unit
at the conclusion of the gas piping installation.
Each gas charbroiler is supplied with a separate gas pressure
regulator, which must be installed on the manifold pipe protruding
from the rear of the griddle. Ensure that the regulator is installed
such that the flow arrow stamped on the body of the regulator points
toward the griddle. Failure to properly install the supplied regulator
will result in an extremely hazardous condition.
A moisture trap (drip leg) consisting of a tee, 4” nipple pointing down,
and cap must be installed upstream of the gas pressure regulator.
A manual gas shut-off valve may be required by local codes and is,
in any case, strongly recommended. The shut-off valve must be
installed between the gas supply piping and the gas pressure
regulator.
It is the responsibility of the gas piping installer to
identify the code requirement for a shut-off valve.
Shut-off valves, moisture trap and all associated piping must be
supplied by the gas piping installer.

IMPORTANT:
Adjustments must be performed
by a qualified technician only.
IMPORTANT:
This charbroiler is shipped from
the factory equipped for either:
natural gas and adjusted for
sea level to 2000 feet elevation;
or, propane (LP) gas and
adjusted for sea level to 5000
feet elevation.
For operation other than listed
above, contact your manufacturer
INSTALLATION(Continued)
Page 8
INSTALLATION (continued)
SET GAS PRESSURE:
Gas pressure regulator is factory set.
SET PILOT FLAME:
The pilot adjustments are located between the control valves for
each set of burners. The right valve controls the front pilot; the
left valve controls the rear pilot.
Using a small, flat-blade screwdriver, turn the screw clockwise to
decrease the flame size, or counter-clockwise to increase the
flame size.
Adjust the pilot flame to 1/4” high. Test for operation: inside and
outside sections of the burner must light without undue delay.
Drafty conditions may require a higher flame to allow the pilot to
remain lit.
ADJUST BURNER FLAME:
Remove all burner control knobs, then remove the front panel.
Turn an individual burner on. The right knob controls the front
burner; the left knob controls the rear burner.
Loosen the locking screw on the shutter.
Turn the shutter to admit more or less air as required. Adjust the
air shutter until the flame is mostly blue in color.
Tighten the locking screw when finished. Replace the front panel
and all knobs before returning the unit to service.

WARNING:
FIRE HAZARD
IF YOU SMELL GAS:
DO NOT try to light any appliance.
DO NOT touch any electrical switch
DO NOT use any telephone in your
building.
In the event a gas odor is
detected, shut down the
unit at the main gas shutoff
valve and contact your
local gas supplier from a
neighboring location.
Follow the instructions
received from the gas
supplier immediately
and exactly.
GENERAL OPERATION
Page 9
GENERAL OPERATION
Carefully read the description of the charbroiler operation on the
specification sheet.
Do NOT use this appliance if it has been submerged in water.
Call a qualified technician to examine the appliance and to service
or replace any component which has been submerged. Burners
which have been allowed to become wet must be thoroughly dried
before use.
For initial startup, and any time the gas supply has been shut-off, it
may take several minutes to light the pilot while air in the piping and
manifolds is purged.
The burner control knobs must be turned by hand only. Never use
tools to turn the control knob. If the knob will not turn by hand, DO
NOT attempt to force or repair it. Contact your manfacturer for
repairs. Forced or improperly repaired valves pose the risk of fire and
or explosion.
Make sure burners, pilot burner and drip tray are properly installed
before attempting to operate.
LIGHTING THE PILOT FLAME
Before lighting the pilot light, smell all around the appliance area for
gas. Be sure to smell near floor level because some gas is heavier
than air and will settle to the floor.
For initial startup, and any time the gas supply has been shut-off, it
may take several minutes to light the pilot while air in the piping and
manifolds is purged.
The pilot light must be lighted by hand:
Remove grates. Turn all control knobs to the full OFF position.
Wait 5 minutes.
The pilot is located adjacent to the burner, and is accessible from
the top of the unit.
Be sure the gas shut-off valve is ON and the appliance has had
time for the air to be purged from the lines. Attempt to light the
pilot every 15 seconds after the gas valve is turned on.
Light the pilot with a long match or fireplace lighter.
DO NOT use a cigarette lighter.
Reinstall grates
SHUT DOWN INSTRUCTIONS
Turn all burner knobs to OFF.
Turn all pilots OFF.
Turn the main gas supply OFF.

GENERAL OPERATION (Continued)
OPERATION (Continued)
Inspect the unit for cleanliness before use. Clean as necessary: See
Cleaning Instructions, page 11.
Be sure the pilot light is lit before operation. See Lighting the Pilot
Light, page 8.
The burner control knobs must be turned by hand only. Never use
tools to turn the control knob.
The control used in this gas charbroiler provides a continuous range of
settings from OFF to ON.
The right knob controls the front burner
The left knob controls the rear burner
Light the burner by turning the control knob to the ON position until fire
forms completely around the inner and outer sections of the burner.
Set the control knob to the desired position. The setting can be
readjusted at any time.
WARNING:
FIRE HAZARD
NEVER attempt to force
or repair a stuck control
valve.
Contact your manufacturer
for
repairs.
Forced or improperly
repaired valves pose the
risk of fire and/or
explosion.
WARNING:
FIRE AND EXPLOSION
HAZARD
If the pilot light should be
extinguished, turn off the
gas shut-off valve and
remove the grate and drip
pan. Allow the appliance
to vent for five minutes
before attempting to re-
light.
CAUTION:
HOT SURFACE
Exposed surfaces can be
hot to the touch and may
cause burns.
Page 10

WARNING:
FIRE HAZARD
Shut off the gas
supply valve before
cleaning.
CAUTION:
BURN HAZARD
Allow charbroiler to
cool completely before
cleaning.
IMPORTANT: DO NOT spill
or pour water into controls,
DO NOT submerge Charbroiler
cabinet in water. Damage to
internal components will
occur.
Damage to internal
components from water
damage is NOT covered by
warranty.
DO NOT steel wool or
metal scouring pads to clean
cabinet, drip tray or crumb
tray.
Good sanitation is vital to the
quality of the final food
product. Be sure to clean in
all corners and crevices
where grease and other
cooking debris can
accumulate.
CLEANING INSTRUCTIONS
Page 11
CLEANING INSTRUCTIONS
PREPARATION
Turn gas shut-off valve OFF before cleaning.
Allow charbroiler to cool completely before cleaning.
FREQUENCY
Daily
TOOLS
Steel Brush with scraper
Plastic Scouring Pad, Soft-Bristled Fiber Brush
Mild Detergent, Non-Abrasive Cleanser
Clean Soft Cloth / Sponge
CLEANING CHARBROILER
1. Remove the grates from the charbroiler. Clean grates:
a. Use the steel brush with scraper to remove food
particles and residue from grate surfaces.
b. Grate may be washed in sink or dishwasher.
c. Dry the grate and apply a light coating of cooking oil.
2. Remove and clean the drip pan:
a. Stubborn food particles maybe removed with a plastic scouring
pad.
b. Drip pan may be washed in a sink or dishwasher.
3. Clean broiler cabinet:
a. Use a plastic scouring pad to remove any remaining food
particles from the cabinet.
b. Clean the cabinet with a soft damp cloth or sponge and mild
detergent. Rinse by wiping with a soft cloth moistened with
clean water. Dry with a soft cloth.
4. Reassemble broiler:
a. Reinstall drip pan.
c. Reinstall grates.
Procedure complete

WARNING:
FIRE HAZARD
Shut off the gas supply
valve before cleaning.
IMPORTANT: DO NOT spill
or pour water into burners or
controls,
DO NOT submerge broiler
cabinet in water. Damage to
internal components will
occur.
Damage to internal
components from water
damage is NOT covered by
warranty.
CLEANINGINSTRUCTIONS(Continued)
CLEANING INSTRUCTIONS (Continued)
PREPARATION
Turn gas shut-off valve OFF.
Allow broiler to cool before cleaning.
FREQUENCY
As Needed
TOOLS
Plastic Scouring Pad, Soft-Bristled Fiber Brush
Clean Cloth or Sponge
Mild Detergent
Cleaner Formulated for Stainless Steel
Warm Water
CLEANING BURNERS
If one or more individual flame openings does not light, or if the flame
is intermittent or uneven, the burner may need to be cleaned.
Turn shut-off valve OFF. Remove all control knobs and remove front
panel.
Note position of burner assemblies in cabinet. Remove radiants and
main burners.
Examine burner assemblies. Note position of air shutters before
cleaning. Clean food particles from burners with warm water, mild
detergent and a bristle brush.
If necessary, reflectors may be removed from burners for cleaning by
removing the retaining wire. Cleaned with a plastic scouring pad and
mild detergent. Dry thoroughly before reinstalling on burners.
Rinse by wiping with a soft cloth
dampened with clean water. Wipe exterior surfaces dry with a soft
clean cloth. Allow burners to air dry so that interior passages are
completely free of water.
Examine burners to be sure the air shutters are in their proper position.
Reinstall burners with flame openings “up”. The venturi / air shutter
slides over the nozzle of the control valve. The pegs on the rear of the
burner set in corresponding notches in the rear burner support rail.
Turn shut-off valve ON and light pilot light.
Reinstall front panel, radiants and grates and all control knobs.
Test all burners for proper operation.
Procedure is complete.
Page 12

TROUBLESHOOTING GUIDE
TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
SUGGESTED REMEDY
Portions of a burner
won’t light or
have erratic flame
Burner wet or flame opening(s)
clogged
Clean and dry burner
Burners won’t light
Gas supply off
Check main / unit gas valves
Air in lines
Turn gas valve on. Attempt to
light pilot every 15 sec.
Pilot valve not lit
Turn off gas - allow unit to
vent for 5 minutes. Turn gas
back on and light pilot
One burner assembly
won’t light
Control not on
Turn temperature control to ON
Set to desired setting when lit
Water in burner
Remove burner and dry
thoroughly
Damaged temperature control,
Burner or other internal
component
Contact manufacturer for repairs
Pilot will not light
Gas supply off
Check main / unit gas valves
Air in lines
Turn pilot valve on. Attempt to
light pilot every 15 sec.
Pilot valve not on
Turn pilot valve on / adjust
Burner not hot enough
Temperature control not set
Adjust for desired temperature
Shutter or nozzle out of
adjustment
Contact qualified technician for
adjustment
Damaged temperature control,
burner or other internal
component
Contact manufacturer for repairs
NOTE: There are no user
serviceable components in the
burner assemblies or in the control
valves. In all cases of damage
or malfunction,
contact your manufacturerfor
repairs.
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PARTS & SERVICE
Page 14
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PARTS & SERVICE
IMPORTANT: Use only
factory authorized service
parts and replacement
filters.
For factory authorized
service, or to order factory
authorized replacement parts,
contact your manufacturer.
DESCRIPTION PART NO.
LEGS, ADJUSTABLE 4” METAL (SET of 4)
BROILER
CUSTOMER SERVICE DATA
please have this information available if calling for service
RESTAURANT______________________________ LOCATION _______________
INSTALLATION DATE _________________________ TECHNICIAN______________
SERVICE COMPANY __________________________________________________
ADDRESS STATE ZIP
TELEPHONE NUMBER ( _____ )
EQUIPMENT MODEL NO._____________________________________
EQUIPMENT SERIAL NO._____________________________________
FUEL (check one) ___________NATURAL GAS________________PROPANE / LP

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