Savio Savio2 SO2400 User manual

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Read entire instructions prior to assembly and operation
Savio2Air Compressors
Read the entire instructions prior to assembling and operating
Operating Manual & Specications
Savio2Air Compressors
Warning: Not recommended for pumping acid, base, organic vapors or explosive gases.
Be sure to properly indentify intake and discharge before using pump.
Savio2is Savio Engineering’s newest large aeration line. Savio2Aeration primarily helps break up
thermocline that can develop over time in a static pond. In the Savio2 Aeration Systems, air is forced
through our rubber membrane weighted disc diusers and circulates the water to promote higher oxygen
levels throughout the pond and helps prevent sh kills from pond turnover. Savio2creates a healthier
environment during the hot summer months and allows your sh to stay in deeper sections of your pond.
During winter months, Savio2keeps a hole in the ice for natural pond gasses to escape.
Model Horse Power Rating
SO2400
SO2750
SO21100
1/2 HP Air Compressor
1 HP Air Compressor
1 1/2 HP Air Compressor

2
Warnings
Electrical Shock Hazard
• Disconnect electrical power at the circuit breaker or fuse box before
installing this product.
• Install this product where it will not come into contact with water or
other liquids.
• Install this product where it will be weather protected.
• Electrically ground this product.
• Install this product where it will be weather protected.
• Electrically ground this product.
Your safety and the safety of others is extremely important. Failure to follow these instructions can
result in death, re, or electrical shock.
We have provided many important safety messages in this manual and on your product. Always read
and obey all safety messages.
Correct installation is your responsibility. Make sure you have the proper installation conditions, and
that installation conditions and installation clearances do not block air ow. Blocking air ow over the
product in any way can cause the product to overheat.
Operation Criteria
• Pump only clean, dry air.
• Operate at 32°F- 1O4°F (O°C- 40°C).
• Protect unit from dirt and moisture.
• Do not pump ammable or explosive gases or use in an atmosphere that contains such gases.
• Protect all surrounding items from exhaust air. This exhaust air can become very hot.
• Corrosive gases and particulate material will damage unit. Water vapor, oil-based contaminants,
or other liquids must be ltered out.
• Consult your Distributor/ Representative before using at high altitudes.
• This pump is oil-less and requires NO lubrication.
• Do NOT use this product with an extension cord. Doing so will result in a void of the warranty.
• Do NOT “hard-wire” install this product. Doing so will result in a void of the warranty.
Installation
Mounting
This product can be installed in any orientation. Mounting the product to a stable, rigid operating
surface and using shock mounts will reduce noise and vibration.
Plumbing
Remove plugs from the IN and OUT ports. Connect with pipe and ttings that are the same size or
larger than the product’s threaded ports. Be sure to connect the intake and exhaust plumbing to the
correct inlet and outlet ports.

3
Installation
Accessories
This product has an external intake and ltration. Check lter periodically and replace when
necessary. Consult your Distributors/Representative for additional lter recommendations.
Install relief valve(s) at inlet or outlet or both, to monitor performance. Check Valves may be required
to prevent back streaming through the pump.
Motor Control
It is your responsibility to contact a qualied electrician and assure that the electrical installation is
adequate and in conformance with all national and local codes and ordinances. The metal capacitor
must be grounded.
Determine the correct overload setting required to protect the motor. Select fuses, motor protective
switches or thermal protective switches to provide protection. Fuses act as short circuit protection
for the motor, not as protection against overload. Incoming line fuses must be able to withstand the
motor’s starting current. Motor starters with thermal magnetic overload or circuit breakers protect
motor from overload or reduced voltage conditions.
Electrical Connection
Do not modify the plug provided. If it will not t the outlet, have the proper outlet installed by a
qualied electrician. The plug must be plugged into an outlet that is properly installed and grounded
in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to
either at blade terminal. The wire with insulation that is green or green with yellow stripes is the
grounding wire.
Check the condition of the power supply wiring. Do not permanently connect this product to wiring
that is not in good condition or is inadequate for the requirements of this product.
Failure to follow these instructions can result in death, re, or electrical shock.
Check with a qualied electrician or serviceman if the grounding instructions are not completely
understood, or if you are not sure whether the product is properly grounded. Do not modify the plug
provided. It will not t the outlet, have the proper outlet installed by a qualied electrician.
Power Supply Cord
This product must be grounded. For either 120-volt
or 220/240-volt circuits connect power supply cord
grounding plug to a matching grounded outlet. Do not
use an adapter. (See diagram.)
In the event of an electrical short circuit, grounding
reduces the risk of electric shock by providing an escape
wire for the electric current.

Warning
• Install proper safety guards as needed.
• Keep ngers and objects away from openings and rotating parts.
• When provided, motor terminal covers must be in place for safe operation.
• Product surfaces become very hot during operation, allow product surfaces to cool before
handling
• Air stream from product may contain solid or liquid material that can result in eye or skin damage,
wear proper eye protection.
• Wear hearing protection. Sound level from motor may exceed 70 dB(A).
• Do not start against a vacuum or pressure load.
• Failure to follow these instructions can result in burns, eye injury, or other serious injury.
Start Up
If motor fails to start or slows down signicantly under load, shut o and disconnect from power
supply. Check that the voltage is correct for motor and that motor is turning in the proper direction.
Check the plug, cord and switch for damage. If so equipped, the thermal protection switch has
tripped, the motor can restart after cooling.
Maintenance
Disconnect electrical power supply cord before performing maintenance on this product.
If product is hard wired into system, disconnect electrical power at the circuit breaker or fuse box,
before performing maintenance on this product.
Product surfaces become very hot during operation, allow product surfaces to cool before handling-
Air stream from product may contain solid or liquid material that can result in eye or skin damage,
wear proper eye protection. Clean this product in a well-ventilated area.
It is your responsibility to:
• Regularly inspect and make necessary repairs to product in order to maintain proper operation.
• Make sure that pressure is released from product before starting maintenance.
Failure to follow these instructions can result in burns, eye injury, or other serious injury.
Check intake lter after rst 500 hours of operation. Clean lter and determine how frequently lter
should be checked during future operation to assure the product’s performance.
1. Disconnect electrical power supply to unit.
2. Vent all air lines.
3. Remove lter cover.
4. Check lter felt. Replace felt if it is covered with contamination or shows signs of increasing
dierential pressure.
5. Re-install felt and lter cover.
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Operation

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Maintenance Notes

SOR035 Pictured
*not included
6
Compressor Parts Diagram
Cabinet Enclosures Part Numbers (Optional)
• SOR035 - Base Cabinet Enclosure for Models SO2400/SO2750
• SOR036 - Base Cabinet Enclosure for Model SO21100
• SOR037 - Wall/Post Mount Cabinet Enclosure for Models SO2400/SO2750
• SOR023 - 30” Heat Resistant Tubing
• SOR024 - Cooling Fan
• SOR030 - Isolation Base for Models SO2400/SO2750
• SOR031 - Isolation Base for Models SO21100
Not Pictured Replacement Parts
• SOR005 - Capacitor & Case for Model SO2400
• SOR006 - Capacitor & Case for Model SO2750
• SOR007 - Capacitor & Case for Model SO21100
• SOR010 - Power Cord
• SOR011 - Air Silencer
• SOR015 - 3-Way Manifold
• SOR016 - 4-Way Manifold
• SOR017 - Shut O Valve
• SOR018 - 1/4” NPT x 3/8” Hose Barb
• SOR020 - Pressure Relief Valve
• SOR021 - Magnetic Valve
• SOR022 - Pressure Gauge
Model Horse Power Rating
SO2400
SO2750
SO21100
1/2 HP Air Compressor
1 HP Air Compressor
1 1/2 HP Air Compressor

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Service & Replacement Parts
Part Number Item Description
SOR001 SO2400 Rebuild Kit - Sleeves, Rings
SOR002 SO2750 Rebuild Kit - Sleeves, Rings
SOR003 SO21100 Rebuild Kit - Sleeves, Rings
SOR005 SO2400 Capacitor & Case
SOR006 SO2750 Capacitor & Case
SOR007 SO21100 Capacitor & Case
SOR010 Power Cord
SO R011 Air Silencer
SOR012 Set of 4 Shock Absorbing Feet
SOR015 3-Way Outlet Manifold
SOR016 4-Way Outlet Manifold
SOR017 Shut O Valve - Each
SOR018 1/4” NPT x 3/8” Hose Barb - Each
SOR020 Pressure Relief Valve
SOR021 Magnetic Valve
SOR022 Pressure Gauge
SOR023 30” Heat Resistant Tubing
SOR024 Cooling Fan
SOR030 SO2400 & SO2750 Isolation Base
SOR031 SO21100 Isolation Base
SOR035 SO2400 & SO2750 Base Cabinet Enclosure
SOR036 SO21100 Base Cabinet Enclosure
SOR037 SO2400 & SO2750 Wall/Post Mount Enclosure

8
Warranty
Savio Engineering provides a manufacturer’s limited warranty of 2 years from original purchase date.
Warranty does not cover consumables or wear items. Warranty is non-transferable. Within the warran-
ty period, Savio will repair materials with manufacturing deciencies at their discretion.
This warranty does not cover and faults caused by improper use, installation and handling of the
device or as a result of wear and tear. Savio Engineering does not assume liability for consequential
damage caused by the failure of the product.
Removal of cord or ground-pin voids warranty. Warrant is void if the product is not used in accor-
dance with instructions. For warranty claims, please contact your dealer or place of purchase.
Innovative, precision-engineered solutions
Advanced water gardening products for healthy, clean living ponds.
Savio Engineering
1008 Liberty Indutrial Dr.
O’Fallon, MO 63366
www.savioeng.com