Scantech XC Series User manual

XC series expansions with special functions
Operate Manual
Xinje Electronic Co., Ltd.


Catalog
1. MODULES INFORMATION ....................................................................................................................... 1
2. PID FUNCTION ............................................................................................................................................. 4
3. ANALOG INPUT MODULE XC-E8AD ...................................................................................................... 5
4. ANALOG INPUT/OUTPUT MODULE XC-E4AD2DA ........................................................................... 13
5. ANALOG OUTPUT MODULE XC-E4DA ................................................................................................ 21
6. PT100 TEMPERATURE PID CONTROL MODULE XC-E6PT-P ........................................................ 25
7. K TYPE THERMOCOUPLE TEMPERATURE PID CONTROL MODULE XC-E6TC-P ................ 30
8. XC-E3AD4PT2DA ....................................................................................................................................... 36
9. ANALOG INPUT MODULE XC-E4AD .................................................................................................... 46
10. XC-E2DA .................................................................................................................................................... 53


1. Modules information
1. Basic Characteristics
XC series PLCs not only have strong functions of logic operation, data operation, high speed processing
etc. but also functions of A/D, D/A conversion, PID adjustment. With the expansions of analog input module,
analog output module, temperature control module etc, XC series PLCs are widely used in the control
system of temperature, flow, liquid level, pressure.
2. Module Names
The detailed information is:
Model Function
XC-E8AD 8 channels analog input (14bits); there into 4 channels current input, 4 channels voltage
input
XC-E4AD2DA 4 channels analog input (14bits); 2 channels analog output (12bits); current / voltage
selectable
XC-E4DA 4 channels analog output (12bits);current / voltage selectable
XC-E6PT-P -150 ~350℃ ℃, 6 channels Pt100 temperature signal sampling, 0.1 degree precision,
built-in PID function
XC-E6TC-P 0 ~1000℃ ℃, 6 channels K type thermocouple temperature sampling module, 0.1 degree
precision, include PID operation
XC-3AD4PT2DA 3 channels current input(14 bits),
4 channels PT100 temperature input and 2 channels
voltage output (12 bits)
XC-4AD 4 channels analog input (14 bits), current / voltage selectable
XC-2DA 2 channels analog output (12 bits), current/voltage selectable
3. Dimension: (mm)


4. General Specification
Operating Environment No corrosive gas
Ambient Temperature 0 ~60℃ ℃
Store Temperature -20~70℃
Ambient Humidity 5~95%
Store Humidity 5~95%
Installation Can be fixed with M3 screw or directly installed
on orbit of
DIN46277 (width: 35mm)
Size 63mm×102mm×73.3mm
5. Notes
Please confirm the specifications, choose the right module
When wiring the module, please prevent the scraps falling into the modules
Before connecting, please confirm again the module specifications and connected device
When connecting, please check if the connection is firm, cable broken will cause data incorrect, short
circuit and other errors! Installation, layout should only be carried on after cutting the power.

2. PID Function
1. Brief introduction of PID function
Among XC series PLC special modules, digital input module (A/D module) and temperature control
module both have PID control function which is widely used. There are only four parameters (Kp, Ki, Kd and
Diff) should be set.
2. PID Parameters
Kp — P is proportion parameter, to control the offset of the system once it happens.
Ki — I is integral parameter, to eliminate the static error, improve the no error degree of the system.
Kd — D is differential parameter, to control the signal changing trend, decrease the system vibration.
Diff — Control range, to do PID control in the defined range.
Death — Death area, compare the current PID output to the former one, if the difference is less than the death
area value, the module will abandon the current PID value, send the last value to the PLC.
3. Control characteristics
The range of PID adjustment is, when the testing value is low than QD-Diff, controller outputs with the
full scale; when the testing value is larger than QD+Diff, the controller stops outputting; in the range of
QD-Diff to QD+Diff, carry on PID adjustment.
The control curve of PID:
Each parameter’s reference value: Kp=20~100;Ki=5~20;Kd=200~700;DIFF=100~200.

3. Analog input module XC-E8AD
1. Specification
14 bits high precision analog input
8 channels analog input: The first
four channels are current input
(0~20mA, 4~20 mA); The left 4
channels are voltage input (0~5V,
0~10V)
As special function module of XC,
up to 7 models can be connected.
PID adjustment function
Items Current input (0CH~3CH) Voltage input (4CH~7CH)
Analog input range DC0~20mA、4~20mA DC0~5V、0~10V
Max input range 0~40mA ±18V
Digital output range 14 bits binary data
PID control value 0~4095
Resolution 1/16383(14Bit)
Integrate Precision 0.8%
Conversion speed 15ms per channel
Analog power supply DC24V±10%,100mA
Installation Can be fixed with screw M3 or directly installed on orbit of DIN46277 (width:
35mm)
Dimension 63mm×102mm×73.3mm

2. Input address
XC series analog module doesn’t occupy I/O unit, the converted data is directly transferred to PLC
register. Each channel address:
I/O address list
Register address of expansion module 1:
Channel AD signal PID output
value
PID start/stop
control bit Preset value
PID Parameters: Kp,
Ki, Kd, control range
Diff, dead range
“Death”
0CH ID100 ID108 Y100 QD100
Kp: QD108
Ki: QD109
Kd: QD110
Diff: QD111
Death: QD112
1CH ID101 ID109 Y101 QD101
2CH ID102 ID110 Y102 QD102
3CH ID103 ID111 Y103 QD103
4CH ID104 ID112 Y104 QD104
5CH ID105 ID113 Y105 QD105
6CH ID106 ID114 Y106 QD106
7CH ID107 ID115 Y107 QD107
Register address of expansion module 2:
Channel AD signal PID output
value
PID start/stop
control bit Preset value
PID parameters: Kp,
Ki, Kd, control range
Diff, dead range
“Death”
0CH ID200 ID208 Y200 QD200
Kp: QD208
Ki: QD209
Kd: QD210
Diff: QD211
Death: QD212
1CH ID201 ID209 Y201 QD201
2CH ID202 ID210 Y202 QD202
3CH ID203 ID211 Y203 QD203
4CH ID204 ID212 Y204 QD204
5CH ID205 ID213 Y205 QD205
6CH ID206 ID214 Y206 QD206
7CH ID207 ID215 Y207 QD207
Register address of expansion module 3:
Channel
AD signal PID output
value
PID start/stop
control bit Preset value
PID parameters: Kp,
Ki, Kd, control range
Diff, dead range
“Death”
0CH ID300 ID308 Y300 QD300 Kp: QD308
Ki: QD309
Kd: QD310
Diff: QD311
Death: QD312
1CH ID301 ID309 Y301 QD301
2CH ID302 ID310 Y302 QD302
3CH ID303 ID311 Y303 QD303
4CH ID304 ID312 Y304 QD304

5CH ID305 ID313 Y305 QD305
6CH ID306 ID314 Y306 QD306
7CH ID307 ID315 Y307 QD307
Register address of expansion module 4:
Channel
AD signal PID output
value
PID start/stop
control bit Preset value
PID parameters: Kp,
Ki, Kd, control range
Diff, dead range
“Death”
0CH ID400 ID408 Y400 QD400
Kp: QD408
Ki: QD409
Kd: QD410
Diff: QD411
Death: QD412
1CH ID401 ID409 Y401 QD401
2CH ID402 ID410 Y402 QD402
3CH ID403 ID411 Y403 QD403
4CH ID404 ID412 Y404 QD404
5CH ID405 ID413 Y405 QD405
6CH ID406 ID414 Y406 QD406
7CH ID407 ID415 Y407 QD407
Register address of expansion module 5:
Channel AD signal PID output
value
PID start/stop
control bit Preset value
PID parameters: Kp,
Ki, Kd, control range
Diff, dead range
“Death”
0CH ID500 ID508 Y500 QD500
Kp: QD508
Ki: QD509
Kd: QD510
Diff: QD511
Death: QD512
1CH ID501 ID509 Y501 QD501
2CH ID502 ID510 Y502 QD502
3CH ID503 ID511 Y503 QD503
4CH ID504 ID512 Y504 QD504
5CH ID505 ID513 Y505 QD505
6CH ID506 ID514 Y506 QD506
7CH ID507 ID515 Y507 QD507
Register address of expansion module 6:
Channel AD signal PID output
value
PID start/stop
control bit Preset value
PID parameters: Kp,
Ki, Kd, control range
Diff, dead range
“Death”
0CH ID600 ID608 Y600 QD600 Kp: QD608
Ki: QD609
Kd: QD510
Diff: QD611
Death: QD512
1CH ID601 ID609 Y601 QD601
2CH ID602 ID610 Y602 QD602
3CH ID603 ID611 Y603 QD603
4CH ID604 ID612 Y604 QD604

5CH ID605 ID613 Y605 QD605
6CH ID606 ID614 Y606 QD606
7CH ID607 ID615 Y607 QD607
Register address of expansion module 7:
Channel AD signal PID output
value
PID start/stop
control bit Preset value
PID parameters: Kp,
Ki, Kd, control range
Diff, dead range
“Death”
0CH ID700 ID708 Y700 QD700
Kp: QD708
Ki: QD709
Kd: QD710
Diff: QD711
Death: QD712
1CH ID701 ID709 Y701 QD701
2CH ID702 ID710 Y702 QD702
3CH ID703 ID711 Y703 QD703
4CH ID704 ID712 Y704 QD704
5CH ID705 ID713 Y705 QD705
6CH ID706 ID714 Y706 QD706
7CH ID707 ID715 Y707 QD707
Description:
Start signal (Y): when Y is 0, close PID control, when Y is 1, start PID control.
3. Setting of working mode
1) Expansion’s 0CH~3CH channels have two modes to select: current 0~20mA、4~20mA , 4CH~7CH
channels have two modes to select, voltage 0~5V, 0~10V. Set via special FLASH data register FC inside PLC.
See the following table:
Module Channel’s ID
0CH~3CH 4CH~7CH
1# module FD8250 FD8251
2# module FD8258 FD8259
3# module FD8266 FD8267
4# module FD8274 FD8275
5# module FD8282 FD8283
6# module FD8290 FD8291
7# module FD8298 FD8299
Note: As showed in the preceding table, each register set 4 channels’ mode, each register has 16 bits. From low
bit to high bit, every 4 bits can set 1 channels’ mode.
Each bit’s definition is showed in the following table:
Take 1# module as example:
FD8250 H O O O O
0CH
1CH
2CH
3CH
FD8251 H O O O O
4CH
5CH
6CH
7CH

The following, we take module 1 as example to describe the setting format:
Register FD8250:
Register FD8251:
E.g. 1) Set module 1 No. 3, No.2, No.1, No.0 channel’s working mode separately to 0~20mA, 4~20mA,
0~20mA, 4~20mA, all the four channels are 1/2 filter, data in FD8250 is 0101H
2) Set module 1 No. 7, No.6, No.5, No.4 channel’s working mode separately to 0~10V, 0~5V, 0~10V,
0~5V, all the four channels don’t filter, data in FD8251 is 4545H
4.Exterior connection
About exterior connection, you should note the below two items:
When connect+24V power outside, please use the 24V power on PLC main unit to avoid interference.
To avoid interference, please use the shield cable and single point ground with the shield layer.
Channel 1 Channel 0
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~20mA
1:4~20mA
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~20mA
1:4~20mA
- -
Channel 3 Channel 2
Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~20mA
1:4~20mA
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~20mA
1:4~20mA
- -
Channel 5 Channel 4
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~10V
1:0~5V
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~10V
1:0~5V
- -
Channel 7 Channel 6
Bit15 Bit14 Bit13 Bit12 Bit11 Bit10 Bit9 Bit8
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~10V
1:0~5V
00: 1/2 filter
01: not filter
10: 1/3 filter
11: 1/4 filter
- 0:0~10V
1:0~5V
- -

Layout diagram:
5. Analog/digital convert chart
The relationship between input analog and converted digital quantity is showed in the following chart:
Current mode of Channel 0~Channel 3:
0~20mA analog input 4~20mA analog input

Voltage mode of Channel 4 ~ Channel 7:
0~5V analog input 0~10V analog input
6. Programming
E.g. 1) Real time read unit 1 XC-E8AD 8 channels’ data
MOV ID100 D0
END
M8000
MOV ID101 D1
MOV ID102 D2
MOV ID103 D3
MOV ID104 D4
MOV ID105 D5
MOV ID106 D6
MOV ID107 D7
Write channel 0’s data into data register D0
Write channel 1’s data into data register D1
Write channel 2’s data into data register D2
Write channel 3’s data into data register D3
Write channel 5’s data into data register D5
Write channel 4’s data into data register D4
Write channel 7’s data into data register D7
Write channel 6’s data into data register D6

E.g.2) Application of PID control in AD modules
The following, we take XC-E8AD channel 0 as an example:
MOV ID100 D10
MOV ID108 D1000
M8000
MOV K30 QD108
MOV K10 QD109
MOV K300 QD110
MOV K100 QD111
MOV K200 QD112
MOV QD100D4000
END
Y100
M8000
Write channel 0’s data into data register D10
Channel 0’s preset value is in register D4000
Set parameter Kp to 30
Set parameter Ki to 10
Set parameter Kd to 300
Set adjustment range Diff to 100
Set control dead area to 200
Write channel 0’s PID value into register D1000
PID start/stop signal

4. Analog input/output module XC-E4AD2DA
1. Specification
4 channels 14 bits analog input and 2
channels 12 bits analog output
4 channels selectable voltage 0~5V,
0~10V, current 0~20mA, 4~20mA
input and 2 channels selectable
voltage 0~5V, 0~10V, current
0~20mA, 4~20mA output. Set via
host machine.
As special function module of XC,
up to 7 modules can be connected
together
4 channels A/D have PID adjustment
function
Items Analog input (AD) Analog output (DA)
Voltage input Current input Voltage output Current output
Analog input bound DC0~5V、0~10V DC0~20mA、4~20mA -
Max input bound DC±18V DC0~40mA -
Analog output bound -
DC0~5V、0~10V
(Exterior load
resistance
2KΩ~1MΩ)
DC0~20mA 、4~20mA
(Exterior load
resistance is less
than 500Ω)
Digital input bound - 12 bits binary data(0~4095)
Digital output bound 14 bits binary data(0~16383) -
Distinguish ratio
1/16383(14Bit); the converted data is
stored into PLC in the format of HEX
format (14Bit)
1/4095(12Bit); the converted data is
stored into PLC with the format of HEX.
(12Bit)
PID control value 0~4095 -
Integrate precision 0.8%
Convert speed 15ms per channel 2ms per channel
Power used by analog DC24V±10%,100mA
Install format Fixed with M3 screws or directly installed on orbit of DIN46277 (Width: 35mm)
Exterior size 63mm×102mm×73.3mm
[Extend cable]: Realize data transfer via the connection of extend cable and PLC extend port
[Extend port]: Connect with other expansions

2.The assignment of I/O address
XC series analog modules do not occupy I/O units, the converted data is directly transferred into PLC
register, analog output is also directly offered by PLC register.
Register’s address of expansion 1:
Channel AD signal PID output
value
PID start/stop
control bit The set value
PID parameter: Kp,
Ki, Kd, control range
Diff, dead area Death
0CH ID100 ID104 Y100 QD102 Kp: QD106
Ki: QD107
Kd: QD108
Diff: QD109
Death: QD110
1CH ID101 ID105 Y101 QD103
2CH ID102 ID106 Y102 QD104
3CH ID103 ID107 Y103 QD105
Channel DA signal - - -
- 4CH QD100 - - -
5CH QD101 - - -
Register’s address of expansion 2:
Channel AD PID output
value
PID start/stop
control bit The set value
PID parameter: Kp,
Ki, Kd, control range
Diff, dead area Death
0CH ID200 ID204 Y200 QD202 Kp: QD206
Ki: QD207
Kd: QD208
Diff: QD209
Death: QD210
1CH ID201 ID205 Y201 QD203
2CH ID202 ID206 Y202 QD204
3CH ID203 ID207 Y203 QD205
Channel DA signal - - -
- 4CH QD200 - - -
5CH QD201 - - -
Register’s address of expansion 3:
Channel AD signal PID output
value
PID start/stop
control bit The set value
PID parameter: Kp,
Ki, Kd, control range
Diff, dead area Death
0CH ID300 ID304 Y300 QD302 Kp: QD306
Ki: QD307
Kd: QD308
Diff: QD309
Death: QD310
1CH ID301 ID305 Y301 QD303
2CH ID302 ID306 Y302 QD304
3CH ID303 ID307 Y303 QD305
Channel DA signal - - -
- 4CH QD300 - - -
5CH QD301 - - -

Register’s address of expansion 4:
Channel AD signal PID output
value
PID start/stop
control bit The set value
PID parameter: Kp,
Ki, Kd, control range
Diff, dead area Death
0CH ID400 ID404 Y400 QD402 Kp: QD406
Ki: QD407
Kd: QD408
Diff: QD409
Death: QD410
1CH ID401 ID405 Y401 QD403
2CH ID402 ID406 Y402 QD404
3CH ID403 ID407 Y403 QD405
Channel DA signal - - -
- 4CH QD400 - - -
5CH QD401 - - -
Register’s address of expansion 5:
Channel AD signal PID output
value
PID start/stop
control bit The set value
PID parameter: Kp,
Ki, Kd, control range
Diff, dead area Death
0CH ID500 ID504 Y500 QD502 Kp: QD506
Ki: QD507
Kd: QD508
Diff: QD509
Death: QD510
1CH ID501 ID505 Y501 QD503
2CH ID502 ID506 Y502 QD504
3CH ID503 ID507 Y503 QD505
Channel DA signal - - -
- 4CH QD500 - - -
5CH QD501 - - -
Register’s address of expansion 6:
Channel AD signal PID output
value
PID start/stop
control bit The set value
PID parameter: Kp,
Ki, Kd, control range
Diff, dead area Death
0CH ID600 ID604 Y600 QD602 Kp: QD606
Ki: QD607
Kd: QD608
Diff: QD609
Death: QD610
1CH ID601 ID605 Y601 QD603
2CH ID602 ID606 Y602 QD604
3CH ID603 ID607 Y603 QD605
Channel DA signal - - -
- 4CH QD600 - - -
5CH QD601 - - -

Register’s address of expansion 7:
Channel AD signal PID output
value
PID start/stop
control bit The set value
PID parameter: Kp,
Ki, Kd, control range
Diff, dead area Death
0CH ID700 ID704 Y700 QD702 Kp: QD706
Ki: QD707
Kd: QD708
Diff: QD709
Death: QD710
1CH ID701 ID705 Y701 QD703
2CH ID702 ID706 Y702 QD704
3CH ID703 ID707 Y703 QD705
Channel DA signal - - -
- 4CH QD700 - - -
5CH QD701 - - -
Description:
Start signal (Y): When Y is 0, close PID control; when Y is 1, start PID control.
3. Setting of working mode
1) Expansion’s I/O have options of voltage mode 0~5V/0~10V, current mode 0~20mA/4~20mA. Via
setting of special FLASH data register FD in PLC. See the following table:
Module Channel’s ID
0CH~3CH 4CH~5CH
1#
expansion FD8250 FD8251 low byte
2#
expansion FD8258 FD8259 low byte
3#
expansion FD8266 FD8267 low byte
4#
expansion FD8274 FD8275 low byte
5#
expansion FD8282 FD8283 low byte
6#
expansion FD8290 FD8291 low byte
7#
expansion FD8298 FD8299 low byte
Note: As shown in the preceding table, every register set 4 channels mode, each register has 16 bits, from low
to high, every 4 bits set 1 channel mode.
Each channel’s working mode is assigned by correspond register’s 4 bits. Each bit definition is showed in the
following table:
Take 1# expansion as an example:
FD8250 H O O O O
0CH
1CH
2CH
3CH
FD8251 H O O O O
4CH
5CH
This manual suits for next models
8
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