Schaefer CP-4200 User manual

STI/CP-4200 Manual Version 1.2 1 of 21
Schaefer Technologies, Inc.
MODEL CP - 4200
CAPSULE POLISHER
Instruction Manual

STI/CP-4200 Manual Version 1.2 2 of 21
TABLE OF CONTENTS
Title Page
Introduction ………………………………………..……………. 3
Overview ………………………………………………………… 7
Unpacking, Set up, and Operation ……………………………. 8
Cleanup …………………………………………………………. 10
Maintenance and Troubleshooting …………………………… 12
Exploded View Drawing ……………………………………….. 14
Parts List ………………………………………........................... 15
Electrical Diagram ……………………………………………… 16
Empty Capsule Eliminator (Operation and Cleaning) ………. 17
Air Flow Brush……………………………………………………. 19
Preventive Maintenance………………………………………….. 21

STI/CP-4200 Manual Version 1.2 3 of 21
INSTRUCTION
CE INFORMATION, GENERAL RECOMMENDATIONS,
SAFETY REMARKS and SPECIAL WARNINGS
INTRODUCTION
This Instruction Manual provides the user with information about how to use and maintain the machine correctly.
It is compulsory to read this manual. It is our intention that the information contained in this manual will be a
valid aid for your work. This information is based on data and on our best current knowledge. Carefully read this
manual, including the recommendations and suggestions. No part of this manual may be copied or passed to
third parties without the prior written consent of Schaefer Technologies, Inc.
We advise you to carefully read this manual, as it is essential to install, check and service the machine correctly
in order to keep it in a perfectly efficient working order. The manual contains tables, designs and diagrams,
which will help you to get tot know the machine in detail. Please do not hesitate to contact us if you find that an
explanation has been omitted or is unclear.
NAMEPLATE
For any servicing or overhaul operations not included in this manual or for any other technical problem which
may arise, our Technical Personnel are available to provide you with information and to discuss any necessary
action to take. When contacting us, please indicate the data on the machine’s nameplate.
PRELIMINARY REMARKS
•The drawings and designs which show the system should be considered as reference and not necessarily
faithful in every detail.
•The system dimensions and specifications contained in this manual are not binding and may be changed
without warning.
•The designs and all of the other documents supplied as part of the system are the property of Schaefer
Technologies, Inc.
The system is covered by a guarantee and a contract of purchase. During the period in which the machine is
under guarantee, any repairs which have not been authorized by Schaefer Technologies, Inc. and are carried out
on the same machine will automatically make the warranty void.
The user must take particular note of the safety warnings and information indicated by the following symbols
and labels in this manual.
Mandatory.
Danger.
Lockout.

STI/CP-4200 Manual Version 1.2 4 of 21
Prohibited.
Read manual.
Wear eye protection.
Wear safety gloves.
Electrical Voltage Specification. 120 Volts.
Electrical Voltage Specification. 220 Volts.
Electrical Current Specification. Single Phase.
Caution –Pinch point hazard. Keep hands clear.
Warning –Rotating parts inside. Keep hands clear. Lockout/tagout
before servicing.
Warning –Hazardous Voltage.
Warning –Avoid injury. Do not operate with guards removed.
Replace guards before operating machine. For the safety of the
Personal. DO NOT modify of remove any of this equipment’s guards,
safety devices or warning labels.
Warning –Read and understand operator’s manual before using this machine.
Failure to follow operating instructions could result in injury or damage to
the equipment.

STI/CP-4200 Manual Version 1.2 5 of 21
GENERAL SAFETY REGULATIONS
•THESE SAFETY REGULATIONS HAVE BEEN DRAWN UP FOR YOUR OWN SAFETY. The strict observance of
the safety regulations will reduce the risks of accidents for both you and or others.
•DO NOT attempt to move, install or operate the system without having first read and fully understood
this manual. If in doubt, ask your supervisor.
•Make sure that all of the guards and protective covers are in place BEFORE starting the machine.
•NEVER leave tools, mechanical parts or other unsuitable material on or in the machine.
•If a failure should occur, push the stop button.
NEVER WORK ON THE MACHINE WHILE IT IS RUNNING.
•Pay particular attention even when the main switch is in the “OFF” position because the electrical power
supply cables are still live.
•BEFORE restarting the production cycle after carrying out maintenance operations or repairs on the
machine, make sure that all of the guards and protective covers are fitted correctly.
•Always be cautious, remember that your safety and that of fellow workers depend on you.
•When moving or lifting components of the machine, make sure that all the regulations for these
operations are respected.
SPECIAL WARNINGS
•The personnel who operate this machine must know and scrupulously observe the general safety
regulations. If these regulations are not observed, this may cause injury to workers and damage
components of the machine.
•The maintenance operations must be carried out with the machine at a standstill. Lockout machine prior
to servicing. Failure to follow operating instructions could result in personal injury or damage to the
equipment.
•The user must make sure that all of the instructions in the manual are followed to the letter.
•Any tampering with the safety systems of the machine done for any reason, will be at the user’s own
responsibility and risk.
•Do not ever try to bypass the safety systems or make them ineffective.
•For the machine smooth operation it is absolutely necessary to observe the speed, temperature and
tension limits, along with all the indications given which the client must in any case respect.
•Furthermore, the environmental conditions must be taken into account for the installation of the
machine.
•The national laws governing the use of this type of machine must also be observed.
WARNING
Schaefer Technologies, Inc. declines any responsibility for damage which may derive
from the non-compliance with the above-mentioned warnings.
The declaration of conformity enclosed with this manual has been compiled by the
manufacturer in compliance with the European Directive and defines the machine as “safe”.
The manufacturer’s declaration will become null and void if the machine is tampered with,
modified, has its fixed and moving protective guards removed or is used for purposes other than
those for which it was designed. The manufacturer disclaims all responsibility for any accidents or
damage that may arise.

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WARNING
Read and understand operation manual prior to operating or servicing this machine. Failure to follow operating
instructions could result in personal injury or damage to the equipment.
OR

STI/CP-4200 Manual Version 1.2 7 of 21
OVERVIEW
The Schaefer Technologies, Inc. Model CP-4200 Capsule Polisher is easy to operate, clean and
maintain. The polisher is fast, clean and adaptable to batch or in-line processing. These factors
make the CP-4200 the best buy among the capsule polishers available on the market today.
Connect to the appropriate power source for your specific machine (see the Power Wiring Diagram
on page 16). As a standard, the CP-4200 requires only 120 volt, single phase, 60 Hz electrical
service, but it can be supplied with other electrical configurations upon request. The machine is
equipped with a reliable, solid state controller that drives a variable speed AC motor.
View Shown with Cover Removed
The CP-4200 polishes your capsules through the action of a soft nylon bristled brush that also
conveys the capsules through the polisher. Dust and powder are conveyed with a vacuum assist
through a perforated stainless steel screen. The two dust collecting nozzles may be connected
either to house vacuum or to a portable vacuum available separately from Schaefer Technologies,
Inc. All product contact parts, other than the nylon brush bristles, are of stainless steel.
With both vertical height and polishing chamber pitch adjustable, the CP-4200 can be used whether
as an in-line or a batch polisher. The combination of pitch and height adjustment allows the CP-
4200 to be used with the widest range of capsule filling machines: automatic and semi-automatic.
Although the pitch of the polishing chamber is adjustable, care should be taken so as not to make
the pitch so steep as to allow the capsules to collect at the in-feed end of the chamber. This may
lead to damage to the polisher and/or the product. Generally, the pitch should not exceed 30
degrees off the horizontal.
The CP-4200 is delivered completely assembled and ready to operate.
Nylon
Brush
Perforated
Stainless Steel
Screen

STI/CP-4200 Manual Version 1.2 8 of 21
Unpacking, Set-up, and Operation
The Schaefer Technologies, Inc. CP-4200 Capsule Polisher is carefully packed so as to minimize
transportation damage. After removal from the crate, carefully inspect the polisher for visible signs of
damage.
Shipment contains:
•One - CP-4200 Capsule Polisher, completely assembled and operational.
•Two –Brush holding / drying cradles.
•One –Instruction Manual.
Be sure to remove the brush drying and holding cradles. When the brush is out of the polisher, these
cradles are required to support the brush to prevent the bristles from taking a “set.” It is especially
important that the cradles be used after washing to allow the brush to dry and retain its natural state.
Set the machine on a level surface and set the pitch and height of the polisher to fit your application.
The CP-4200 is designed for use either in batch polishing or as an in-line polisher. The height and
pitch of the polisher can be adjusted to fit under a range of capsule filling machines: including
semiautomatic fillers like the STI Models 10. When setting the CP-4200 for use with a Model 10, it is
necessary to increase the vertical height slightly in order to fit the in-feed of the polisher under the out-
feed of the capsule filler.
To adjust the height, turn the handle on the vertical height adjustment box. To adjust the pitch, loosen
the tilt rod lock and set the pitch to the desired angle. Loosen the tilt rod lock carefully so as to best
control the change in pitch and to prevent sudden large movements of the polishing chamber.
Vertical Height
Adjustment Handle
Tilt Rod Lock
Polisher
In-feed

STI/CP-4200 Manual Version 1.2 9 of 21
Unpacking, Set-up, and Operation (continued)
Connect the polisher to the appropriate power source for your machine (see the Power Wiring Diagram
on page 15). If desired, attach vacuum lines to the polishing chamber exhaust and the extractor. The
polisher performs best when vacuum is applied to remove dust and any item such as empty capsules or
loose caps and bodies. If a suitable vacuum source is not available, Schaefer Technologies, Inc. offers
a portable unit to provide the necessary vacuum source. Attach the air source for the Empty Capsule
Eliminator and/or Air Flow Brush refer to those sections for the initial settings.
NOTE: When running the numbers will show the speed setting (in HZ). When not running the word
"Stop" should be displayed. If for some reason the button "M" is pressed by mistake and "Stop" is
NOT displayed, the "M" should be pressed again until "Stop" is displayed. (Machine will NOT start
until "STOP" is in the display).
Move the ON/OFF switch to the “ON” position. Push “Run” on the control box and adjust the up or
down arrows on the variable speed controller to obtain the optimum throughput speeds for your
application. It is usually not necessary to set the rotational speed of the brush so that the rate of
discharge of the capsules is greater than the input speed. Matching the input and output rates
maximizes the ability of the CP-4200 to polish the capsules.
The pickup can be adjusted to maximize removal of powder/dust, not removed through the screen in
the polishing chamber, while minimizing rejection of good capsules. The best way to monitor the
setting is to put an air break, such as a glass or plastic bottle, in the vacuum line to collect the items.
DO NOT INSERT FINGERS OR OTHER OBJECTS INTO THE POLISHING CHAMBER WHILE
THE POLISHER IS RUNNING.
Vacuum Hookup
Control Box
Vacuum
Hoses
Run
Brush RPM
Up and Down
Arrows
Stop
ON –OFF Toggle
Switch
Not Active
Air Hookup
If
Required

STI/CP-4200 Manual Version 1.2 10 of 21
Cleanup
When your production run is complete, the machine is easily disassembled for inspection and cleaning.
If your changeover is between batches only, the following procedure is recommended:
1. Turn the speed control to the “Stop” position, move the ON/OFF switch to the “OFF”
position and unplug the CP-4200. Remove the top cylinder half by opening the six (6) cam
latches. Inspect and clean as necessary.
1. Remove the shaft coupling guard and loosen the allen set screws that hold the coupling on
the brush shaft (the motor coupling does not have to be loosened). Disconnect the coupling
and lift out the brush and polisher tube assembly. Slide the brush out of the polisher tube
and inspect for strangers. Wash the brush if desired. The brush may be washed in any mild
detergent or dish liquid. Washing with solvents is not recommended. If the brush is
washed, dry it on the cradles provided to prevent distortion of the bristles.
2. Inspect the base cylinder half for strangers.
3. Disconnect the vacuum lines from the base cylinder half. Inspect the lines for strangers and
reattach.
4. See page 17 for the empty capsule eliminator’s cleaning instructions.
5. See page 19 for the Air Flow Brush cleaning instructions.
6. To reinstall, slide a clean brush into the polisher tube assembly. Set the bearings into the
blocks on each end of the base cylinder half. Make sure that the bearings are securely
seated in the blocks. Reconnect the coupling making sure that the coupling is fully engaged
and that the allen set screws are tight. Double-check the tightness of the set- screws in the
couplings. Reattach the coupling cover.
7. Reattach the top cylinder half making sure that the bearings are fully seated in their blocks.
Secure all the cam latches.
8. Inspect all the external surfaces of the polisher, including the base, for strangers: especially
in the corners formed by the frame weldment and the end brackets.
9. Plug the CP-4200 back in the electrical source and you are ready to process the next batch
of capsules.

STI/CP-4200 Manual Version 1.2 11 of 21
Cleanup (continued)
If your changeover is between products or different colors and/or strengths of the same product, the
following procedure is recommended:
1. Move the ON/OFF switch to the “OFF” position. Turn the speed control to the “Stop”
position and unplug the CP-4200. Remove the top cylinder half by opening the six (6) cam
latches. Wash the top cylinder half.
2. Remove the shaft coupling guard and loosen the allen set screws that hold the coupling on
the brush shaft (the motor coupling does not have to be loosened). Disconnect the coupling
and lift out the brush and polisher tube assembly. Slide the brush out of the polisher tube
and inspect for strangers. Wash the brush. The brush may be washed in any mild detergent
or dish liquid. Washing with solvents is not recommended. Dry the brush on the cradles
provided to prevent distortion of the bristles. Wash the polisher tube.
3. Inspect the base cylinder half for strangers.
4. Disconnect the vacuum lines from the base cylinder half and the dust extractor. Inspect the
lines for strangers and reattach.
5. See page 17 for the Empty Capsule Eliminator cleaning instructions.
6. See page 19 for the Air Flow Brush cleaning instructions.
7. To reinstall, slide a clean brush into the polisher tube assembly. Set the bearings into the
blocks on each end of the base cylinder half. Make sure that the bearings are securely
seated in the blocks. Reconnect the coupling making sure that the coupling is fully engaged
and that the allen set screws are tight. Double-check the tightness of the set- screws in the
couplings. Reattach the coupling cover.
8. Reattach the top cylinder half making sure that the bearings are fully seated in their blocks.
Secure all the cam latches.
9. Inspect all the external surfaces of the polisher, including the base, for strangers: especially
in the corners formed by the frame weldment and the end brackets.
10. Plug the CP-4200 back in the electrical source and you are ready to process the next batch
of capsules.

STI/CP-4200 Manual Version 1.2 12 of 21
Maintenance and Troubleshooting
NOTE: The controller program is password protected. This allows the operator to access
diagnostic parameters without being able to access the factory operational settings. Diagnostic
parameters are listed in the AC Tech manual supplied with the machine. Please contact your
Schaefer Technologies representative for any additional issues.
1. When setting up the CP-4200 for use with a capsule filler with a low discharge, such as the STI
Models 10, it may be necessary to raise the polisher slightly so that the pitch can be adjusted to
the filler’s output chute.
2. The center of gravity of the polishing chamber and motor/controller is not precise. Exercise
caution in loosening the tilt rod lock to prevent sudden movements of the polishing chamber.
Loosening the rod lock slowly will also allow for easier setting of the pitch of the polishing
chamber.
3. Brush maintenance and change out:
a. Remove the shaft coupling guard and loosen the allen set screws that hold the
coupling on the brush shaft (the motor coupling does not have to be loosened).
Disconnect the coupling and lift out the brush and polisher tube assembly. Slide the
brush out of the polisher tube.
b. The brush may be washed in any mild detergent or dish liquid. Washing with
solvents is not recommended. If the brush is washed, dry it on the cradles provided
to prevent distortion of the bristles. Air dry only.
Cam Latches
(Typical
both sides)
Coupling and
Brush Shaft
Brush Cradle

STI/CP-4200 Manual Version 1.2 13 of 21
Maintenance and Troubleshooting (continued)
c. To reinstall, slide a clean brush into the polisher tube assembly. Set the bearings
into blocks on each end of the base cylinder half. Make sure that the bearings are
securely seated in the blocks. Reconnect the couplings making sure that the
bearings are fully seated in their blocks. Secure all of the cam latches.
d. If you have more than one brush, be sure to store all spares in a cradle that prevents
the bristles from bearing the full weight of the brush.
4. When using the CP-4200 as a batch polisher for larger capsules such as a double ought (00), the
in-feed hopper may become clogged. If this occurs, gently swirl the capsules to encourage
them to flow through the in-feed opening.
5. DO NOT INSERT FINGERS OR OTHER OBJECTS INTO THE POLISHING
CHAMBER WHILE THE POLISHER IS RUNNING.
6. If output from the polisher slows down, it is possible that:
a. The powder/dust pickup is set to close the out-feed chute; adjust as required.
b. Capsules are clogged in the in-feed hopper
c. The variable speed controller may be set at too low a setting to allow the polisher to
keep up with the rate of capsule in-feed
d. The motor couplings may have been inadvertently left loose during reassembly; turn
off the controller, unplug the CP-4200, and tighten the couplings as required; plug
the polisher back in and adjust the speed controller to deliver the desired output.
7. It is normal for the motor housing to feel warmer to the touch at slower operating speeds than at
higher ones. In any event, make sure that the vents on the bottom of the housing are clear.
8. If the bearings “chatter” or are otherwise noisy, make sure that they are properly seated in the
two cylinder halves.
9. If the capsules exiting the CP-4200 are not sufficiently clean, make sure that the vacuum lines
are attached and are not obstructed. Also, make sure that the rotational speed of the brush is
not set too high compared to the rate of capsule in-feed. Reduced residence time in the
polishing chamber will reduce the polisher’s performance.
10. If you have performance or operational questions contact Schaefer Technologies, Inc. at 317-
546-4081.

STI/CP-4200 Manual Version 1.2 14 of 21
Exploded View Drawing

STI/CP-4200 Manual Version 1.2 15 of 21
V. Parts List use with Drawing on page 14
Item#
Description
Qty
Part #
Item#
Description
Qty
Part#
#
02
Lower Tube End w/cut out
1
CP0002
A
U-Gasket 28”
2
CP0050
03
Lower Tube Body
1
CP0003
B
Cam Latch
6
CP0051
04
Upper Tube Body
1
CP0004
C
Bearing Lower
1
CP0100
05
Top Tube End Cap
2
CP0005
D
Coupler (Motor Side) 53
1
CP0053
06
Coupling Guard
1
CP0006
D
Coupler (Brush Side) 54
1
CP0054
07
Motor Mounting Plate
1
CP0007
D
Coupler (Spider) 55
1
CP0055
08
Motor Cover
1
CP0008
E
Motor
1
CP0056
09
Outlet Chute
1
CP0009
G
Hand Knob
2
CP0058
10
Plenum
1
CP0010
*H
Tee Union
1
CP0059
11
Plenum Bracket
1
CP0011
*J
Vacuum Hose
26”
CP0060
12
Mounting Bracket
2
CP0012
*K
Hose Clamp
4
CF2797
13
Closed End Bracket
1
CP0013
L
Brush & Shaft Assembly
1
CP0063
14
Main Frame Weldment
1
CP0014
M
3/8 X 1 Shoulder SCR.
2
CP0064
15
Brush Tube Weldment
1
CP0015
N
Bearing -Upper
1
CP0101
16
Tilt Rod Bracket
1
CP0016
O
Shaft Collar
1
CP0066
17
Tilt Rod
1
CP0017
P
Swivel Caster
4
CP0067
18
Open End Bracket
1
CP0018
*Q
3/8”Cord Grip
3
CF2751
19
Tube End, Lower
1
CP0019
*R
½” Lock Nut
3
CF2807
20
Base Bracket
1
CP0020
*S
Elect. Cord (Power)
1
CP0081
21
Rod Lock Assembly
1
CP0021
T
Hand Knob
1
CP0070
22
Jack Crank Arm
1
CP0022
U
3/8 X 1.5 SHLDR.SCR
1
CP0071
23
Support Legs
1
CP0023
*V
Witch Seal & Boot Black
1
CP0079
24
Pivot Hub
2
CP0024
*W
Toggle Switch SPST
1
CP0078
25
Connecting Rod
1
CP0025
F
Motor Controller LEESON
1
CP0083
26
Lower Leg
2
CP0026
*
CE Tag
1
CP3022
27
Jack Cover, Upper
1
CP0027
*
Guard Label
1
SL0002
28
Jack Cover, Lower
1
CP0028
*
Rotating Parts Label
SL0003
29
Jack Assembly
1
CP0029
*
Pinch Point Label
SL0014
30
Base Cover
1
CP0030
*
Owner Manual Label
SL0005
31
Base Weldment
1
CP0031
*
Hazardous Voltage Label
SL0007
32
Brush Drying Bracket
2
CP0032
*
Single Phase Label
SL0013
35
Brush Shaft
1
CP0035
*
120 Volt Label
SL0029
35A
Bearing Retainer
1
CP0035A
*
220 Volt Label
SL0016
36
Handle
1
CP0072
Highlighted Items are recommended Spare Parts
NOTE: * = Not Shown in drawing
33
Controller MTG Plate
1
CP0084
46
Input Hopper
1
CP0096
47
Finger Guard, Hopper
1
CP0097

STI/CP-4200 Manual Version 1.2 16 of 21
Electrical Diagram

STI/CP-4200 Manual Version 1.2 17 of 21
Empty Capsule Eliminator
Warring: Do not over tighten Black Tip Nuts. Maximum torque is 24 in/lb.
Operation:
The capsule eliminator needs to run in the fully tilted (30 deg. Max) position to operate
properly. The empty capsules removal is controlled by the speed of the brush and the air flow
introduced into the unit. Depending on the size and weight of the capsules, the air pressure (normally
20psi +) and the speed of the brush (normally no less than 30Hz) will need to be adjusted.
The feed rate of the capsules being introduced into the capsule polisher hopper has a direct
influence on the operation. If capsules are fed into the polisher too fast, a jam can occur at the entry
into the empty capsule eliminator.
Use the following setting as a starting point:
Speed of brush - 35Hz
Air regulator - 22 p.s.i.
Cleaning (Disassembly): Note: Cleaning agent must be compatible with polycarbonate, aluminum,
delrin and stainless steel.
1. Remove the air line from the rear of the capsule eliminator.
2. Loosen the two knurled knobs (48) and remove the eliminator cover (42)
3. Remove the eliminator tube (40)
4. Remove four screws (45) from the eliminator base (38) and remove from the product
chute (37).
5. Remove the bolt (43) attaching the product chute to the leg brace of the capsule
polisher.
Item#
Description
Qty
Part #
37
Product Chute
1
CP0085
38
Eliminator Base
1
CP0086
39
Eliminator Manifold
1
CP0087
40
Eliminator Tube
1
CP0088
41
Deflector
1
CP0089
42
Eliminator Cover
1
CP0090
44
Inlet Cover
1
CP0092
45
Adapter Plate
1
CP0095

STI/CP-4200 Manual Version 1.2 18 of 21
6. Disassemble the eliminator cover (42) per instructions below.
7. Remove deflector (41)
(Re-assembly): Reverse the instructions above.
Det (42D)
Det (42) –Deep Slot
(4) each. allows
flexing to enable the
removal and install
of Det (42D)
Stainless Plate
Gripping cover and
plate as shown –flex
cover and remove
plate.

STI/CP-4200 Manual Version 1.2 19 of 21
AIR FLOW BRUSH
NOTE: DO NOT OPERATE with controller settings above 41 Hz (1200 rpm) with
Air Flow Brush Installed.
1. Push the Red Button on the controller to “Stop”, move the ON/OFF switch to the “OFF”
position and unplug the CP-4200. Remove the top cylinder half by opening the six (6) cam
latches. Inspect and clean as necessary.
2. Remove the shaft coupling guard and loosen the allen set screws that hold the shaft coupling on
the brush shaft only (the motor coupling does not have to be loosened). Disconnect the
coupling and lift out the brush and polisher tube assembly from the lower tube ends. Slide the
brush out of the polisher tube and inspect for strangers.
3. Wash the Air Flow Shaft Brush prior to install if desired. (The brush may be washed in any
mild detergent or dish liquid. Washing with solvents is not recommended. If the brush is
washed, dry it on the cradles provided to prevent distortion of the bristles.) Remove bearings
from both ends of the old brush (keep - to be used on new air flow shaft.
4. Inspect the base cylinder half for strangers.
5. Disconnect the vacuum lines from the base cylinder half. Inspect the lines for strangers and
reattach.
6. To reinstall, install the bearing “N” on the new brush shaft (leave bearing loose until mounted
in Tube End, Lower (Det#19) & install bearing “C” on the brush (ref: pg. 8). Reinstall the
coupling onto the shaft –leave loose at this time). Install the Rotary Male Elbow (Det#102) in
the end of the shaft. (Do Not Over-tighten). Slide the air flow brush into the polisher tube
assembly. Set the bearings into the “tube end, lower mount” (Det#19) and the “lower tube end,
w/cut out” (Det#2) on the base cylinder half. Make sure that the bearings are securely seated in
the lower mounts. Set the brush and polisher tube assembly (carries the (2) “tube End Cap, Top
(Det#5) Bearing “N” needs to be tightened with set screw onto the flat on the brush shaft) -
Reconnect the coupling making sure that the coupling is fully engaged and that the allen set
screws are tight. Double-check the tightness of the set- screws in the couplings. Reattach the
coupling cover.
7. Reattach the top cylinder half making sure that the bearings are fully seated in their blocks.
Secure all of the cam latches.
8. Inspect all of the external surfaces of the polisher, including the base, for strangers: especially
in the corners formed by the frame weldment and the end brackets.
LATCHES ON
BOTH SIDES

STI/CP-4200 Manual Version 1.2 20 of 21
AIR FLOW BRUSH Drawing and Part List
Item#
Description
Qty
Part #
101
Brush Shaft, Air Blowing
1
CP0093
102
Rotary Male Elbow Air Fitting
1
CP0098
103
Blue Tubing 6MM OD X 3 Feet Long
1
NA
104
Male Elbow
1
NA
105
Air Regulator
1
CB2008
106
Air Gauge
1
NA
107
Filter
1
CB2002
108
Fitting ¼ Tube X 14 NPT X 90°
1
CB2005
109
Ball Valve
1
NA
110
Cable Clamp
1
NA
111
10-24 X ¾ LG BHCS
1
NA
112
Adapter Plate
1
CF0095
114
¼ od X 16”LG. –Yellow Tubing
1
CF2779
115
10-24X 3/8 LG. SHCS
1
NA
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