Schaller Automation VISATRON User manual

Version 2.4, 02/2008
VISATRON
Remote Indicator I
for
VN/87plus OMD
VN/93 OMD
Operation Manual
Part-No. 10 967
Part-No.
10 965

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 2 of 17
About this Manual
This operation manual (Part-No. 10 965) was designed to answer your questions concerning the
handling, operation and maintenance of the Remote Indicator I. It contains no details about
repairs.
Should you encounter any interruptions or breakdowns during operation, please contact
SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG. You can expect a
safe and reliable operation of the Remote Indicator II only when the device is operated in
accordance with this operation manual.
Please note the following rules:
•This operation manual is valid only for the connection of the Remote Indicator I to OMD
VISATRON devices series VN93, and VN87plus.
•Please acquaint yourself with the operation manual.
•Read the operation manual carefully and take into account the advice given.
•Use the Remote Indicator I only for the purpose described in the operation manual.
•Incorrect maintenance and handling errors may cause failures and accidents!
•The Remote Indicator II may be used by authorised specialised staff only.
•This operation manual must be available at the place of installation at all times.
The manufacturer does not accept any guarantees resulting from improper handling or
insufficient maintenance and service.
SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG precludes all
guarantees for the case that incorrect device combinations are operated with devices not
certified to be compatible or not admitted by the manufacturer.
Conditions of Sale
The standard conditions of sale of SCHALLER AUTOMATION (current version) shall apply to all
sales of VISATRON and connected products to any of our customers.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 3 of 17
Safety instructions
The Remote Indicator II is manufactured according to the high quality standard of SCHALLER
AUTOMATION and passes the stringent factory tests. In order to keep the device in a smooth
and problem free operation, the user has to take note of the safety hints and warnings. In the
instruction manual and at the device they are marked with the following symbol.
Used symbols
CAUTION! Do not ignore the warnings. The safety of persons can be
imperilled or the device can be damaged.
WARNING! The marked text contains important information.
The marked text contains only a hint for faster processing.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 4 of 17
Declaration of Conformity
EMC-Directive : 89 / 336 / EEC
We, the manufacturer
SCHALLER AUTOMATION
Industrielle Automationstechnik GmbH & Co. KG
Industriering 14
D-66440 Blieskastel
Tel.: 06842 / 508-0
Fax: 06842 / 508-260
declare on our own responsibility, that the product:
Kind of equipment: Monitoring Device
Type-designation: VISATRON Remote Indicator I
Part-No.: 10 965
is in compliance with following norms :
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
CISPR 16-1
CISPR 16-2
D-66440 Blieskastel, 2007, the 22th of Jan.................................................
Schaller jun.
President

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 5 of 17
Table of Contents
1Introduction and functional overview ....................................6
2Installation instructions...........................................................7
2.1 Mechanical installation........................................................................................7
2.2 Electrical installation...........................................................................................8
3Functional description...........................................................12
4Maintenance procedures.......................................................14
5Accessories............................................................................14
6Technical data........................................................................15
7Service Addresses.................................................................16

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 6 of 17
1 Introduction and functional overview
In combination with the Oil Mist Detection devices VISATRON the newly developed Remote
Indicator II from SCHALLER AUTOMATION enables a user-friendly monitoring of the Schaller
safety system at large Diesel engines.
The system allows the safe remote monitoring of the oil mist concentration from outside the
engine room e.g. from the engine control room. It's also possible to reset 'Oil-Mist-Alams'.
The device can be connected to VISATRON devices of series VN93 and VN87plus. It is possible
to monitor the relative opacity and the state of one OMD device similar to the OMD display. The
connection to the VN93 and VN87plus units is realized by a RS485 two-wire bus.
Figure 01:Remote Indicator II
SCHALLER AUTOMATION developed this device to meet the IACS UR M10.11 of which are be
valid since January 2006.
Thus, the Remote Indicator I is a further contribution to secure shipping traffic. Our goal is to
avert lasting damage to real assets, the environment and individuals.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 7 of 17
2 Installation instructions
2.1 Mechanical installation
slot size IEC 6554, 92+0.8 mm x 45+0.6 mm
•Step 1: prepare the slot as specified
•Step 2: put the device into the slot
•Step 3: clip the fixing screws
•Step 4: fix the device by turning the screws
Figure 02: Mounting the fixing screws

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 8 of 17
2.2 Electrical installation
The electrical installation consists of following steps:
•Step 1: Installation of the Terminator and the grommet on the OMD device,
•Step 2: Adjust bus-address '01' at the OMD-device (see VN93-manual),
•Step 3: Connection of the VISATRON devices with the Remote Indicator II,
•Step 4: Switch-on the VISATRON OMD-device,
•Step 5: Connection of the power supply to the Remote Indicator II device.
Figure 03: Terminator and cable entry on the bottom side of the VISATRON devices
It is necessary to terminate the data link on both sides of the cable. In the Remote Indicator I a
terminating resistor is already integrated. The terminator for the VN93 or VN87plus unit is scope
of supply of the Remote Indicator II package as well as the grommet for the cable entry.
Figure 04: Terminator

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 9 of 17
All electrical connections of the Remote Indicator II are available at the rear connector of the
type Phoenix Contact MC 1,5/8-GF-3,81 and the plug FK-MCP 1,5/8-STF-3,81 (see figure 05).
Figure 05: Connector on the rear side of the Remote Indicator I
The following tables show the pin assignment of the Remote Indicator I connector (see also the
VISATRON VN93 and VN87plus manual).
Remote Indicator II
to
VN93 or VN87plus Oil Mist Detector
Name Pin-No. Connected to
RS485 A 1 pin 13 of VN93 and VN87plus
RS485 B 2 pin 11 of VN93 and VN87plus
RS485 GND 3
Earth 4
Earth 5
Earth 6 earth and data cable shield
Power supply GND 7 0 Volts
Power supply 24Volts 8 + 24Volts DC
Table 01: Pin assignment and connection to VN93 or VN87plus
The used data cable must be twisted pair and shielded. The total bus length is limited to 400 m.
The grommet (see figure 03) at the VISATRON device is designed for cable diameter between
7,5 and 10,0 mm.
We recommend LAPPKABEL UNITRONIC-FD CP (TP) plus UL-CSA, AWG20.
The shield must be connected directly at the grommet!

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 10 of 17
Schematic Connection Diagram
VN93 or VN87plus
Remote Indicator I
T
RS485 2-wire-bus
en
g
ine control s
y
stem
engine control room
ready and alarm signals
engine room

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 11 of 17
After the correct electrical connection and the power-up phase, a running greeting Text will be
displayed, in which the version of the firmware will be indicated. After display of the greeting, the
following will be displayed:
Figure 06: Ready Mode
In case that serial RS485-connection between VISATRON Remote Indicator I and VISATRON
OMD deviCe can not be established, the following message will be shown:
Figure 07: Missing communication over RS485-interface

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 12 of 17
3 Functional description
Figure 08: Front panel of the Remote Indicator I
code (4 characters) value (4 characters)
After a successful electrical connection between the VISATRON Remote Indicator I theand
VISATRON OMD device; the state and the measured values of the VISATRON OMD device are
shown on the display.
Standard display
In the standard display (after the power-up and without pressing any button) the type of the
connected VISATRON OMD device and the value of the measured opacity will be shown in the
code-field and in the value-field, respectively as at the local display of the VISATRON OMD
device.
Green LED
ON:
•VISATRON OMD device is in ready mode / normal operation.
OFF:
•In the code-field ERR appears together with the error-code in the code-field. A
possible reason could be, that the VISATRON OMD device is switched off, reports
diagnostic failures or the connection is interrupted.
Red LED
Blinking:
•VISATRON OMD device is in the 'Oil-Mist-Alarm' state.
ON:
•VISATRON OMD device is in the 'Pre-Alarm' state.
OFF:
•VISATRON OMD device is in normal operation mode.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 13 of 17
Buttons UP and DOWN
Press the button 'UP' or 'Down' to enter the display mode of the VISATRON OMD device
operating parmeters. The parameters are explained in the VISATRON OMD device manual on
page 3.06.
In alarm state code 15 shows additionally the comartment or group of comartments with
the highest oil mist concentration.
•VN215: valve number 1-10 (the assignment of number and compartment is available
on the valve box of the VISATRON OMD device).
•VN116: compartment -L-(left) or –R- (right) will be shown.
•VN115: code 15 not applicable.
Button HELP
Activates the an information ticker.
Button HOME
Stops the information ticker and activates the standard display.
In case of an Oil-Mist-Alarm (blinking red LED) the alarm of the VISATRON OMD device can
be reset per remote by pressing the button 'HELP' for 5 seconds. In the alarm state, the help
function is disabled.
CAUTION! Do not carry out an alarm reset before assuring the actual
oil mist concentration to be below the alarm threshold.
Attend the instructions of the engine builder.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 14 of 17
4 Maintenance procedures
Regularly clean the surface of the panel with a soft, dry cloth.
5 Accessories
Scope of supply are all components to connect a Remote Indicator I to one VISATRON OMD-
System excluding the cable. The recommended cable can be ordered in steps of 10 m.
Part-No. 11 501 Grommet
Part-No. 11 502 Network Terminator
Part-No. 11 503 UNITRONIC cable (10m)
Part-No. 10 967 Additional Manual
Part-No. 10 966 Phoenix Plug
Table 02: Accessories

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 15 of 17
6 Technical data
Mechanical data
dimensions (w x h x d) 96 mm x 48 mm x 123 mm
standard slot size IEC 6554, 92+0.8 mm x 45+0.6 mm
weight 250 g
display 8 digits red LED text display
1 green Status LED
1 red Alarm LED
handling 4 buttons (UP, DOWN, HOME, HELP
Electrical data
power supply 18 Volts – 31.2 Volts DC, 100mA
nominal voltage 24 Volts DC
communication interface to VN93 and
VN87plus 2 wire RS485, galvanically separated
connector and plug Phoenix Contact MC 1,5/8-GF-3,81
Phoenix Contact FK-MCP 1,5/8-STF-3,81
communication cable recommendation LAPPKABEL UNITRONIC-FD CP (TP) plus
UL-CSA, 2 x 2 x AWG20, max 400 m length,
7.5-10.0mm Ø
Environmental conditions
operating temperature 0 - 55 °C
storage temperature -20 – 80 °C
max. vibrations 0.7 g
relative humidity up to 100%
protection class IP41

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 16 of 17
7 Service Addresses
AUSTRALIA
CJA Marine Technology Division of C. Johow &
Assoc. PTY. LTD. Unit 3
136 Cochranes Road Moorabbin, Victoria 3189
Phone-no.: +61 - 3 - 95 32 13 86
Telefax-no.: +61 - 3 - 95 32 14 13
Person in Charge: Mr. Rod Ferguson
E-mail: [email protected]
Homepage: http://www.cjamarine.com.au
CHINA
SCHALLER AUTOMATION -China
Room 402 No.7 Building
Dong Ke Garden
No. 1619 Zhangyang Road
Pudong, Shanghai
China 200135
Phone-no.: +86 - 21 - 5860 - 3693
Telefax-no.: +86 - 21 - 6853 8763
Mobile: +86 - 1390 - 1890 - 736
Person in Charge: Mr. H.J. Li
E-mail:[email protected]
DENMARK
J. Klitso processtechnic a/s
Engholm Parkvej 4
DK-3450 Allerod
Phone-no.: +45 - 70 - 15 05 25
Telefax-no.: +45 - 70 - 15 05 75
Person in Charge: Mr. Ole Andersen
E-mail: [email protected]
GERMANY
Head Quarter
SCHALLER AUTOMATION
Industrielle Automationstechnik GmbH & Co. KG
Industriering 14
66440 Blieskastel
Phone-no.: +49 - 6842 - 508 0
Telefax - no.: +49 - 6842 - 508 260
Person in charge: Mr. Michael Theobald
E-mail: [email protected]
web: www.schaller.de
Claus-D.Christophel
Automations- und Elektrotechnik GmbH
Georgswerder Bogen 7
21109 Hamburg
Phone-no.: +49 - 40 - 75 49 66 0
Telefax-no.: +49 - 40 - 75 49 66 24
Person in Charge: Mr. Michael Köhler
E-mail: [email protected]
Web: www.christophel.de
GREECE
MANTANOVITCH - KATSAROS S.A
80, Ag. Dimitriou Street
18545 Piraeus
Phone-no. +30 - 2 -10 - 4 61 10 10
Telefax-no.: +30 - 2 -10 - 4 61 75 19
Person in charge: Mr. Chrisostomos Karkanis
E-mail: [email protected]
INDONESIA
PT.Kreasi Manjangan Jayamukti
Kompeks Buncigt Man Blok CC/3
Jln.Mampang Prapatan Raya No.108
Jakarta Selatan 12760
Phone-no: +62 - 21 - 794 64 04
Telefax-no: +62 - 21 - 794 64 27 & 791 90 364
Mobile: +62 - 081 68 00 876
Person in charge: Mrs. Lily Fadhila
E-mail: [email protected]
ITALY
WÄRTSILÄ Italia SpA.
Service Genova
Via al Molo Giano
I-16128 Genova
Phone-no.: +39 - 010- 599 58 76
Telefax-no.: +39 - 010- 247 23 41
Mobile: +39 - 335 - 723 51 97
Person in charge: Mr. Davide Lombroso
E-mail: [email protected]
Japan
Nippon Vulkan Co., Ltd.
Fare Matsuzakaya Bld.
2nd Floor, 372-2,
3-Chome, Miyahara-Cho
J- Omiya 330-0038
Phone-no.: +81 - 048 – 654 4811
Telefax-no.: +81 - 048 – 654 4810
Person in Charge: Mr. Inoue

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 17 of 17
KOREA
SCHALLER Automation Korea (SAK)
Ocean Tower Room No. 823
760-3 Woo1-Dong
Haeundae-Ku
Busan
612 - 021 Korea
Phone-no.: +82 - 51- 740 - 5921
Telefax-no.: +82 - 51 - 740 – 5924
Mobile: + 82 – 16 - 404 - 1084
Person in charge: Mr. Y.K.Yoon
E-mail: [email protected]
NETHERLANDS
VAN STIGT
Technische Handelsonderneming B.V.
Avelingen-West 30
NL-4202 MS Gorinchem
Phone-no.: +31 - 183 - 65 0000
Telefax-no.: +31 - 183 - 65 0001
Person in charge: Mr. Wim Korevaar
E-mail: [email protected]
NORWAY
ENGINE PROTECTION PARTNER EPP AS
O.J. Brocks gate no. 16A
P.O.Box 2668
Mohlenpris
N-5836 Bergen
Phone-no.: +47 - 55 - 30 - 1900
Telefax-no.: +47 - 55 - 30 - 1901
Person in charge: Mr. Yngve Nilsen
E-mail: [e-mail]
Web: www.epp.no
POLAND
P.P.H. GDANPOL
ul.J.Czyzewskiego 5/5
81706 Sopot
Phone-no: +48 - 58 - 550 - 39 - 71
Telefax-no: +48 - 58 - 551 - 27 - 37
Person in charge: Mr. Dominik Gdanietz
E-mail: [email protected]
SINGAPORE
SCHALLER AUTOMATION Pte Ltd.
3 International Business Park
#03-17 Nordic European Centre
Singapore (609927)
Tel.: [phone]
Fax: [phone]
Mobile: [phone]
Person in charge: Mr. Tan Boon Huah
E-mail: [e-mail]
SPAIN
BYGAP S.L.
Rambla de Montserrat, 21
08290 Cerdanyola (Barcelona)
Phone-no.: +34 - 93 - 5 80 94 44
Telefax-No.: +34 - 93 - 5 80 98 20
Person in charge: Mr. Gonzales
UNITED ARABIAN EMIRATES
Metro-Mac Marine Automation
P.O.Box 13485
Dubai
Phone-no.: +971 - 4 324 777
Telefax-no.: +971 - 4 324 1048
E-mail.: [email protected]
Web: www.metromac.com
UNITES STATES of AMERICA
SCHALLER AUTOMATION LP
The St.George-Suite 104
2701 NW Boca Raton Blvd.
Boca Raton, FL 33431
United States of America
Phone-no.: [phone]
Telefax-no.: [phone]
Cell Phone: [phone]
Person in charge: Mr. Helmuth Uebel
E-mail: [e-mail]
Web: www.schaller.de
UNITED KINGDOM
BOND Instrumentation & Process Control Ltd.
The Woodrope Building
Woodrolfe Road
Tollesbury, Essex, CM9 8SE
Phone-no.: [phone]
Telefax-no.: [phone]
Person in charge: Mr. Steve Beckett
E-mail: [email protected]
web: www.bond.uk.com