Schaller Automation VISATRON User manual

Version 2.4, 02/2008
VISATRON
Remote Indicator I
for
VN/87plus OMD
VN/93 OMD
Operation Manual
Part-No. 10 967
Part-No.
10 965

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 2 of 17
About this Manual
This operation manual (Part-No. 10 965) was designed to answer your questions concerning the
handling, operation and maintenance of the Remote Indicator I. It contains no details about
repairs.
Should you encounter any interruptions or breakdowns during operation, please contact
SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG. You can expect a
safe and reliable operation of the Remote Indicator II only when the device is operated in
accordance with this operation manual.
Please note the following rules:
•This operation manual is valid only for the connection of the Remote Indicator I to OMD
VISATRON devices series VN93, and VN87plus.
•Please acquaint yourself with the operation manual.
•Read the operation manual carefully and take into account the advice given.
•Use the Remote Indicator I only for the purpose described in the operation manual.
•Incorrect maintenance and handling errors may cause failures and accidents!
•The Remote Indicator II may be used by authorised specialised staff only.
•This operation manual must be available at the place of installation at all times.
The manufacturer does not accept any guarantees resulting from improper handling or
insufficient maintenance and service.
SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG precludes all
guarantees for the case that incorrect device combinations are operated with devices not
certified to be compatible or not admitted by the manufacturer.
Conditions of Sale
The standard conditions of sale of SCHALLER AUTOMATION (current version) shall apply to all
sales of VISATRON and connected products to any of our customers.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 3 of 17
Safety instructions
The Remote Indicator II is manufactured according to the high quality standard of SCHALLER
AUTOMATION and passes the stringent factory tests. In order to keep the device in a smooth
and problem free operation, the user has to take note of the safety hints and warnings. In the
instruction manual and at the device they are marked with the following symbol.
Used symbols
CAUTION! Do not ignore the warnings. The safety of persons can be
imperilled or the device can be damaged.
WARNING! The marked text contains important information.
The marked text contains only a hint for faster processing.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 4 of 17
Declaration of Conformity
EMC-Directive : 89 / 336 / EEC
We, the manufacturer
SCHALLER AUTOMATION
Industrielle Automationstechnik GmbH & Co. KG
Industriering 14
D-66440 Blieskastel
Tel.: 06842 / 508-0
Fax: 06842 / 508-260
declare on our own responsibility, that the product:
Kind of equipment: Monitoring Device
Type-designation: VISATRON Remote Indicator I
Part-No.: 10 965
is in compliance with following norms :
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
CISPR 16-1
CISPR 16-2
D-66440 Blieskastel, 2007, the 22th of Jan.................................................
Schaller jun.
President

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 5 of 17
Table of Contents
1Introduction and functional overview ....................................6
2Installation instructions...........................................................7
2.1 Mechanical installation........................................................................................7
2.2 Electrical installation...........................................................................................8
3Functional description...........................................................12
4Maintenance procedures.......................................................14
5Accessories............................................................................14
6Technical data........................................................................15
7Service Addresses.................................................................16

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 6 of 17
1 Introduction and functional overview
In combination with the Oil Mist Detection devices VISATRON the newly developed Remote
Indicator II from SCHALLER AUTOMATION enables a user-friendly monitoring of the Schaller
safety system at large Diesel engines.
The system allows the safe remote monitoring of the oil mist concentration from outside the
engine room e.g. from the engine control room. It's also possible to reset 'Oil-Mist-Alams'.
The device can be connected to VISATRON devices of series VN93 and VN87plus. It is possible
to monitor the relative opacity and the state of one OMD device similar to the OMD display. The
connection to the VN93 and VN87plus units is realized by a RS485 two-wire bus.
Figure 01:Remote Indicator II
SCHALLER AUTOMATION developed this device to meet the IACS UR M10.11 of which are be
valid since January 2006.
Thus, the Remote Indicator I is a further contribution to secure shipping traffic. Our goal is to
avert lasting damage to real assets, the environment and individuals.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 7 of 17
2 Installation instructions
2.1 Mechanical installation
slot size IEC 6554, 92+0.8 mm x 45+0.6 mm
•Step 1: prepare the slot as specified
•Step 2: put the device into the slot
•Step 3: clip the fixing screws
•Step 4: fix the device by turning the screws
Figure 02: Mounting the fixing screws

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 8 of 17
2.2 Electrical installation
The electrical installation consists of following steps:
•Step 1: Installation of the Terminator and the grommet on the OMD device,
•Step 2: Adjust bus-address '01' at the OMD-device (see VN93-manual),
•Step 3: Connection of the VISATRON devices with the Remote Indicator II,
•Step 4: Switch-on the VISATRON OMD-device,
•Step 5: Connection of the power supply to the Remote Indicator II device.
Figure 03: Terminator and cable entry on the bottom side of the VISATRON devices
It is necessary to terminate the data link on both sides of the cable. In the Remote Indicator I a
terminating resistor is already integrated. The terminator for the VN93 or VN87plus unit is scope
of supply of the Remote Indicator II package as well as the grommet for the cable entry.
Figure 04: Terminator

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 9 of 17
All electrical connections of the Remote Indicator II are available at the rear connector of the
type Phoenix Contact MC 1,5/8-GF-3,81 and the plug FK-MCP 1,5/8-STF-3,81 (see figure 05).
Figure 05: Connector on the rear side of the Remote Indicator I
The following tables show the pin assignment of the Remote Indicator I connector (see also the
VISATRON VN93 and VN87plus manual).
Remote Indicator II
to
VN93 or VN87plus Oil Mist Detector
Name Pin-No. Connected to
RS485 A 1 pin 13 of VN93 and VN87plus
RS485 B 2 pin 11 of VN93 and VN87plus
RS485 GND 3
Earth 4
Earth 5
Earth 6 earth and data cable shield
Power supply GND 7 0 Volts
Power supply 24Volts 8 + 24Volts DC
Table 01: Pin assignment and connection to VN93 or VN87plus
The used data cable must be twisted pair and shielded. The total bus length is limited to 400 m.
The grommet (see figure 03) at the VISATRON device is designed for cable diameter between
7,5 and 10,0 mm.
We recommend LAPPKABEL UNITRONIC-FD CP (TP) plus UL-CSA, AWG20.
The shield must be connected directly at the grommet!

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel [[phone]] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de
Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 10 of 17
Schematic Connection Diagram
VN93 or VN87plus
Remote Indicator I
T
RS485 2-wire-bus
en
g
ine control s
y
stem
engine control room
ready and alarm signals
engine room