Schaller Automation ACCOMOS User manual
Operating Instructions
Version 1.0, 08/2018
ACCOMOS
Acceleration
Monitoring
System
Operating Instructions ACCOMOS Page 2
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
About these operating instructions
These operating instructions contain information about the
handling, operation and maintenance of the ACCOMOS
acceleration sensor. They contain details about repair and
servicing.
If your ACCOMOS acceleration sensor malfunctions or fails
during operation, please contact your local dealer (see
section 10 “Service partners”) or contact Schaller
Automation Industrielle Automationstechnik GmbH & Co.
KG directly, www.schaller-automation.com. Safe and
reliable operation of the device is only ensured if the
acceleration sensor is operated in accordance with the
instructions.
Please observe the following:
Read these instructions through carefully and familiarize
yourself with the correct installation, operation and
maintenance of your ACCOMOS.
ACCOMOS sensors should only be used for the
purpose described in the operating instructions.
Improper maintenance and handling may lead to the
device malfunctioning or an unsafe operating
environment.
These operating instructions must be available at the
installation location at all times.
Operating Instructions ACCOMOS Page 3
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Terms and conditions of sale
The respective general terms and conditions of sale of
SCHALLER AUTOMATION or the seller of the sensor apply
to all ACCOMOS sensors and associated products.
SCHALLER AUTOMATION Industrielle Automationstechnik
GmbH & Co. KG does not assume any liability for
malfunctions arising as a result of the following:
a) Normal wear, improper commissioning, improper
use/handling, use of an unsuitable power supply,
welding processes on the motor or failure to observe
instructions relating to commissioning, installation,
operation and maintenance as specified in these
operating instructions
b) Use of different components and designs that are not
ACCOMOS
c) Modifications and conversions to the ACCOMOS,
carried out by the customer/operator or a third party
without the written approval of SCHALLER
AUTOMATION Industrielle Automationstechnik GmbH
& Co. KG
d) Incorrect combination or operation of devices and/or
components, which are not recognized as being
compatible or have not been approved by the
manufacturer SCHALLER AUTOMATION Industrielle
Automationstechnik GmbH & Co. KG
Operating Instructions ACCOMOS Page 4
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Safety information
ACCOMOS sensors are manufactured to the high quality
standards of SCHALLER AUTOMATION and undergo strict
factory testing. To ensure smooth and problem-free
operation of the device, the safety information and warnings
should be observed by the operator. These are indicated in
the operating instructions by the following symbols.
Symbols used
Caution! The text in this box must be
observed. Failure to observe it may
jeopardize the safety of persons or result
in damage to the device.
Attention! This text contains important
information.
This text contains advice for more
efficient use.
Caution! During welding work on the
motor, the sensor should be disconnected
from the power supply.
Operating Instructions ACCOMOS Page 5
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
EC declaration of conformity
We, the manufacturer
SCHALLER AUTOMATION
Industrielle Automationstechnik GmbH & Co. KG
Industriering 14
D-66440 Blieskastel
Germany
Tel.: +49 6842 508-0
Fax: +49 6842 508-260
declare under sole responsibility that the product:
Type of device: Acceleration sensor
Model designation: ACCOMOS
to which this declaration relates and which is used exclusively for recording 3-axis
mechanical vibrations on non-rotating machine parts, complies with the
requirements of EU Directives:
EMC Directive 2014/30/EU
RoHS Directive 20011/65/EU
and the following standards:
EN 60529:1991 +A1:2000 +A3:2013, EN 55022:2010,
EN 61000-4-2:2009, EN 61000-4-3:2011, EN61000-4-4:2013, EN 61000-4-6:2014, EN
ISO 12100:2010, DNVGL-CG-0339:2015
IEC 60068-2-1:2007, 2-2:2007, 2-6:2007, 2-30:2005
Full technical documentation is available. This is a translation of the original operating
instructions for the acceleration sensor.
D-66440 Blieskastel, 2017/08/01
Stephan Schaller
- CEO -
Operating Instructions ACCOMOS Page 6
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Contents
1Introduction ............................................................7
2Installation instructions............................................9
2.1 Mechanical installation .......................................9
2.2 Electrical installation.........................................18
3Commissioning .....................................................22
3.1 LED indication..................................................22
3.2 RS485 data transfer .........................................25
3.3 CAN data transfer: ...........................................25
4Troubleshooting ....................................................26
5Function test.........................................................27
6Part numbers ........................................................28
7Optional spare parts and accessories....................28
8Technical data ......................................................29
9Service partners....................................................31
Operating Instructions ACCOMOS Page 7
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
1Introduction
The ACCOMOS acceleration sensor developed by Schaller
Automation is used to monitor and measure mechanical
vibrations of machines on non-rotating parts in accordance
with DIN ISO 10816.
Attention!
Never use this sensor as a safety device.
The sensor is only intended as a control
device.
Scope of delivery:
ACCOMOS sensor
Sensor protective plate with push screw
M8 plug-in connector with INBUS key
GND connecting cable
M8 to M12 sensor connecting cable (optional)
Monitoring software (optional)
Operating Instructions ACCOMOS Page 8
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
ACCOMOS function overview
Detection of critical and non-permissible vibration
statuses on three axes
Indication when parameterizable thresholds are
exceeded via 3-color LED
Indication of vibration, acceleration and deflection in
real time with additional accessories possible
Recording of static acceleration
CAN or RS485 interface for digital connection to a
display device
Simple installation using magnetic fixture
Operating Instructions ACCOMOS Page 9
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
2Installation instructions
2.1 Mechanical installation
Attention!
The surface for sensor installation must be flat
and free from dust and grease.
The magnetic sensor fixture has a strong
magnetic force! Improper handling may result
in skin or fingers becoming crushed.
The strong magnetic field of the sensor fixture
can influence the function of pacemakers and
defibrillators:
- Pacemakers may switch to test mode
and cause discomfort
- Defibrillators may fail completely
If you are wearing such devices, maintain a
sufficient distance from the magnetic fixture.
Keep the magnetic fixture away from any
devices and objects that could be damaged by
strong magnetic fields.
-To avoid injury by crushing skin and fingers, we
recommend wearing protective gloves during
installation and removal
-During installation and removal, it is necessary to
ensure adequate lighting and a stable base at the
workplace
Operating Instructions ACCOMOS Page 10
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Installation:
-Loosen the M8x16 INBUS screw in the center of
the sensor and replace it with the M8x30 INBUS
screw (Illustration 1)
-Use the M8x30 INBUS screw to press the sensor
off the sensor protective plate (Illustration 2)
-Place the sensor on a flat and clean magnetic base
(oil and dirt must be removed beforehand if
necessary)
-Remove the M8x30 INBUS screw again so that the
sensor sits flat on the installation base (protect the
screw with the sensor protective plate for
transportation purposes -
Illustration 3)
-To protect the screw opening, insert the M8x16
INBUS screw again and tighten it (Illustration 4)
-Connect the supplied ground cable to the next
ground point, making the distance as short as
possible (Illustration 5)
-Check that the sensor is correctly mounted
-Connect the sensor to the power supply (and data
bus) using the M8 plug-in connector (Illustration 6)
Operating Instructions ACCOMOS Page 11
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Removal:
-Disconnect the sensor from the power supply (M8
plug-in connector) and the ground cable
-Remove the M8x16 INBUS screw from the center
of the sensor and replace it with the M8x30 INBUS
screw
-Use the M8x30 INBUS screw to press the sensor
off the surface
-Place the sensor on the sensor protective plate
-Remove the M8x30 INBUS screw again so that the
sensor sits flat on the sensor protective plate
-To protect the screw opening, insert the M8x16
INBUS screw again and tighten it
-
For safety reasons, never transport a sensor
without a sensor protective plate!
Typical installation points can be found in DIN ISO 10816-1
/ DIN ISO 10816-6.
Attention!
Do not reuse sensors with faulty seals on
the magnetic mounting plate. Otherwise,
there is a possibility of cuts due to
splintering of magnetic parts.
Operating Instructions ACCOMOS Page 12
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Illustration 1: Removing the central screw
Remove central
screw first
Operating Instructions ACCOMOS Page 13
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Illustration 2: Removing the protective plate with the
M8x30 screw
Protective plate
Protective plate
M8x3
0
Operating Instructions ACCOMOS Page 14
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Illustration 3: Removing the M8x30 screw after
installation on the motor
Remove and
store with the
protective plate
Operating Instructions ACCOMOS Page 15
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Illustration 4: Fitting the central screw
Refit central screw
Operating Instructions ACCOMOS Page 16
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Illustration 5: Connecting the ground cable to the motor
Connect
ground cable
Operating Instructions ACCOMOS Page 17
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Illustration 6: Connecting the bus cable
Bus cable
(4-pin M8)
Operating Instructions ACCOMOS Page 18
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
2.2 Electrical installation
Illustration 7: Pin-side view
Pin
Description
1
24 V DC +
2
24 V DC GND
3
CAN-L or RS485 A
4
CAN-H or RS485 B
Table 1: Assignment of the 4-pin M8 plug-in
connector (left terminal on sensor)
Pins 3 and 4 are connected internally to a 120 Ohm resistor;
therefore, the ACCOMOS should be the last sensor on the
bus line.
Operating Instructions ACCOMOS Page 19
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Warning!
The GND connection on the front of the
sensor must be connected to the ground
with the shortest possible cable length!
The right M8 connector is only intended
for internal purposes at Schaller! No
connection should be made here!
Power supply
9 –36 V DC, max. 0.11 A
Nominal voltage
24 V DC
Table 2: Electrical specification
The data cable to be used must be twisted and shielded.
We recommend a cable with CAN bus/DeviceNet
specification:
2xAWG24/19+2xAWG22/19 (Illustration 9)
Operating Instructions ACCOMOS Page 20
SCHALLER AUTOMATION
D-66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O Box 1280
Industrielle Automationstechnik GmbH & Co. KG Tel. +49 6842 508-0
Illustration 8: Connecting the M8 connector (included in
the scope of delivery)
Hexagon wrench
supplied
Trim the shielding
and wrap around
shielding ring.
1. Thread parts
2. Strip insulation, trim shielding
and wrap around shielding ring
3. Connect wires
4. Screw in place housing with
connector or socket insert and
tighten with pressure screw.
Cable entry 6-8 mm
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