Scherer 2017 User manual

SCHERER H.P.S. PROCESSOR
U.S. Patent No. 7,681,384
MODEL # 2017

46994 Mindy Street • Tea, SD 57064-8113 • 605-368-2659 • 800-883-9790 • www.scherercorrugating.com • FAX [phone]
After hours: Bob [phone], Jim [phone], Jason [phone], Lyndon [phone]
SCHERER
PROCESSOR
U.S. Patent No. 7,681,384
Other Patents Applied For
OPERATOR’S
AND PARTS MANUAL
SCHERER DESIGN
ENGINEERING, INC.
1-800-883-9790
FOREIGN PATENTS APPLIED FOR

Index
Section Page #
Introduction 1
Safety 2-3
Installation 4
Roll Gap Adjustment 5
LubriMist Maintenance 6
Warranty 7
Complete Assembly View 8
Processor Accessory Parts List 9
Bottom Section Diagram 10
Bottom Section Parts List 10A
Top Section Diagram 11
Top Section Parts List 11A
Top Section Diagram 12
Top Section Parts Assemblies 12A
Roller Diagram 13
Roller Parts List 13A
Lubrication System Diagram 14
Lubrication System Parts List 14A
6 Groove Pneumatic Tension Drive System Diagram 15
6 Groove Pneumatic Tension Drive System Parts List 15A
7 Groove Pneumatic Tension Drive System Diagram 16
7 Groove Pneumatic Tension Drive System Parts List 16A
Sentry System Diagram 17
Sentry System Parts List 17A
Pneumatic System Install 18-21
7-Groove Drive Kit Install 22-23
Roll Change Instructions 24
Bearing Removal & Installation 25-28
Common Torque Specifications 29
Maintenance Intervals 30
END OF YEAR MAINTENANCE 31
Sentry Operational Guidelines 32
Sentry Troubleshooting 33
Sentry Installation 34-37
Sentry Operation Notes 38
LubriMist Installation 39-40
Taper Lock Install/Removal 41
Appendix: Taper Locking Hub Installation/Removal
LubriMist Schematic and Cleaning Instructions

Page 1
Introduction
We would like to take this opportunity to thank you and welcome you to the
fine group of Scherer Processor owners. You have selected one of the many
high quality and precision built processors that Scherer Design Engineering
has to offer. Due to the success of the Scherer H.D. and H.P. Processors, we
have developed and manufactured the Scherer H.P.S. Processor. Therefore,
after years of designing and in-field success, Scherer Design Engineering is
proud to offer the 2014 Scherer H.P.S. Processor.
This instruction manual contains specific operating, maintenance, and parts
information to help you obtain the most satisfactory performance from your
processor. This manual describes how to operate, maintain, and repair your
processor.
Proper long-term performance of this equipment is possible only with the
cooperation and attention of adequately trained operators and well informed
maintenance personnel.
The factory carefully assembled, inspected and tested your processor. Before
putting the processor into operation, please read the instruction manual
carefully. Study the correct operating procedures and become familiar with
the operating process and related machinery.
We are always trying to improve our product as much as possible. If you
have any suggestions or concerns about how to make this processor better,
feel free to give us a call at any time, your feedback is always welcomed.
The Scherer Design Engineering Team

Page 2
Safety
Warning: Read and understand all of the following safety messages. Be familiar
with general operating and maintenance instructions. Be sure to lock out the power
supply before performing any maintenance and adjustments. The person
performing the maintenance should be the only one with the ignition key for the
cutter.
General Safety Practices,
Always observe safe operating practices around machinery. Most accidents are the result
of carelessness or negligence. All rotating machinery is potentially dangerous. Guard and
operate rotating machinery as required by applicable laws, regulations and good standard
safety practices.
Before doing any maintenance on engine driven machinery, turn off ignition. Remember,
the person doing the maintenance or adjustment should be the only one with the ignition
key.
Use the proper tools for each maintenance task. Keep hoisting equipment in good
condition and DO NOT stand under objects being hoisted. Keep a clean work area to
ensure workers have good footing.
Inlet/Discharge Opening Hazard
The processor has an inlet and discharge opening. Injury will result if persons or objects
fall into the inlet or discharge. A serious hazard exists if a person places their arm or any
object into the inlet or discharge area of the processor. DO NOT remove protective
guards.
Belt Drive Hazard
Be sure that the belt guards are in place before ever operating the processor.
Rotating Rolls Hazard
The rotating rolls are a severe hazard. The rolls turn at high speeds and operate with a
grinding action that will pull objects between the rolls. Keep all body parts and all objects
out of this area. DO NOT insert any part of your body or any tool into the roller area.

Page 3
Eye Protection
Wear approved safety glasses when working around all equipment. Moving machinery
can throw objects unexpectedly.
Head Protection
Wear an approved hard hat while installing the processor into and out of the machine.
Falling objects or low overhead can cause serious injury.
Hearing Protection
Under normal operating conditions, this machine does not produce hazardous noise.
However, the cutter itself is very noisy when operated at full throttle. Wear approved
hearing protection as needed when working around equipment.

Installation
Before lifting the processor into place in the cutter, ensure that
the latch blocks are snug, and hinge bolts are tight. Always use the
certified lifting chains provided with the processor to lift the processor
in and out of the cutter. Never stand under the processor when it is
lifted overhead.
You can install the processor from the side or from the top. For
ease of installation, remove the cross bar support that is bolted to the
floor and to the discharge chute. Place processor in the cutter. If you
have removed the cross bar support, please install it back into place at
this time.
Slide the processor in the operating position, using the same
clamping system that is in place for the original processor. Ensure the
latch blocks on the processor are tight.
With the processor ahead and secured into the operating position,
you now need to check proper pulley alignment. Do this by laying a
straight edge along the main drive pulley and along the processor
pulleys. If any adjustment needs to be done, please refer to keyless
locking hub torque specifications in the back of this manual.
The roll gap was set at 4 mm and the scale has been marked at
the 4 mm setting. Unless the gap has been changed, the roll adjustment
should not have to be changed until some product has been run through
it.
Install the provided oil mist system that came with your Scherer
H.P.S. Processor. Finally, connect the oil mister to the processor,
ensuring that the coupler is tight.
Page 4

Page 5
Roll Gap Adjustment
Once the processor is installed in the cutter and some product has
been run through it, you may need to adjust the roll gap. To do this,
you will use the adjustment tool provided. Loosen the adjustment
clamp lever on right side adjustment bolt. Rotate the bolt clockwise to
open the gap, and counter-clockwise to close the gap. Return the
adjustment tool to its original position. The adjustment tool is also a
lock for the roll position. You will not be able to adjust the rolls
closer than 1 mm (.040) because of the factory setting of the roll stops
(prevents the rolls from hitting). The processor is not intended to be
run with the slide blocks against the roll stops. When adjusting,
watch pointer move across scale. Use the scale to determine your roll
gap. The Processor was set at the factory to 4mm. When the
adjustment is complete, make sure that the adjustment clamp lever is
hand tightened. After you have a number of hours on your processor
you may need to adjust your rolls together to compensate for wear.
After a number of adjustments, and the pointer moves onto or near the
red marks on scale, the adjustment bolts may become free from tension.
If you still need to close your roll gap further you may have to clean
behind the bearing slide plates and adjust roll stop bolts to allow for
more movement.

Page 6
LubriMist Maintenance
Make sure to maintain an air pressure of 35psi at the LubriMist regulator.
Oil fill is the plug located on the front of the LubriMist reservoir.
Fill with oil until the oil level matches the full mark on the sight glass. DO NOT
OVERFILL!! LUBRIMIST WILL NOT FUNCTION PROPERLY IF IT IS FILLED
ABOVE THE FULL MARK!!
We use Chevron Cetus Hipersyn. It is an ISO 32 100% synthetic oil (equivalent to SAE 10
weight). This is called turbine oil by some manufacturers. It is available from Scherer
Design in gallon and 5 gallon quantities.
In very wet corn conditions, we recommend changing the oil in the bearings every two
weeks and at the end of the season. To change the oil, remove the most convenient
plug and drain. Refill the bearing housing with 3 oz. of fresh oil.
At the end of season, remove all water from regulator and air lines to prevent damage
from freezing.
When removing the kernel processor, disconnect the braided steel hose from the
LubriMist exhaust port and plug the end of the hose to keep dirt out. Also cap off the
LubriMist exhaust port and turn off the air supply to the LubriMist.
THE LUBRIMIST SYSTEM SHOULD NOT BE PRESSURIZED IF THE EXHAUST
PORT IS CAPPED OFF.

Page 7
LIMITED WARRANTY FOR SCHERER H.P.S. KERNEL PROCESSOR
IT IS EXPRESSLY AGREED THAT THE FOLLOWING WARRANTY IS GIVEN BY SCHERER
DESIGN ENGINEERING, INC. IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS,
IMPLIED OR STATUTORY, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION OR LIABILITY ON
OUR PART OF ANY KIND OR NATURE WHATSOEVER.
No representative of ours has any authority to waive, alter, vary or add to the terms hereof without prior
approval in writing, to our customer, signed by an officer of our company. It is expressly agreed that
the entire warranty given to the customer is embodied in this writing; that this writing constitutes the
final expression of the parties’ agreement with respect to warranties; and that it is a complete and
exclusive statement of the terms of the warranty.
We warrant to our customers that all products manufactured by us will be free from any manufacturing
defects at the time of shipment to our customer for a period of one (1) year from the date of shipment.
All warranty claims must be submitted to us within ten days of discovery of defects within the warranty
period, or shall be deemed waived. As to our products that are proven to have been defective at the
time of shipment, and that were not damaged in shipment, the sole and exclusive remedy shall be repair
or replacement of the defective parts or repayment of the proportionate purchase price for such
products or parts, at our option. Replacement parts shall be shipped free of charge f.o.b. from our
factory. This constitutes a full and complete statement of the warranty provided and the product is
otherwise deemed to have been accepted AS IS and with all faults.
This warranty shall not apply to any product which has been subject to operator misuse;
misapplication, neglect (including but not limited to improper maintenance and storage); accident;
improper installation, modification (including but not limited to use of unauthorized parts or
attachments), adjustment, repair or lubrication. Misuse also includes, without implied limitation,
deterioration in the product or part caused by chemical action, wear caused by the presence of abrasive
materials, improper lubrication, and failure to clean the processor area daily and to follow the
lubrication instructions which are provided. Identifiable items manufactured by others but installed in
or affixed to our product are not warranted by us but, bear only those warranties, express or implied,
given by the manufacturer of that item, if any.
Responsibility for proper use, installation, and application of the Scherer H.P.S. Kernel Processor rests
solely with customer and it is expressly agreed between the parties that our liability for any damages
arising out of or related to this transaction, or the use of our product, whether in contract, tort, or based
upon any state or federal claim whatsoever, is exclusively limited to the repair or replacement of the
product, or the parts thereof by us, or to a refund of the proportionate purchase price. We will not be
liable for any other injury, loss, damage or expense, whether direct or consequential, including but not
limited to loss of use, income, profit, production, or increased costs of operation, or spoilage of or
damage to material, arising in connection with the sale, installation, use of, inability to use, or the
replacement of, or late delivery of, our product.
It is also expressly agreed that any cause of action for breach of any warranty must be brought within
one year from the date of the breach. Nothing contained herein shall be deemed to abrogate any legal
rights or defenses the Producer may have relative to this product.

Page 8
SCHERER H.P.S. PROCESSOR
WITH ACCESSORIES

Page 9
Processor Accessory Parts
A0001 H.D. Bearing Installation and Removal Tool
A0002 H.D. Bearing Removal Driver
A0003 Lift Chain
A0006 1 Gal. Chevron Cetus HiperSyn Oil
A0006.5 5 Gal. Chevron Cetus HiperSyn Oil
A0007 H.D. Track Extension
A0008 Laser Temp. Gun
A0010 H.P. Bearing Removal Tool
A0011 Laser Alignment Tool
A0015-1 Scherer Processor Brochure
A0015-2 HDS Owner’s Manual
A0015-3 HP Owner’s Manual
A0015-4 HPS Owner’s Manual
A0015-5 HPM Owner’s Manual
A0015-6 HPMS Owner’s Manual
A0017 Dealer Pricing SD Card
A0019 Flash Drive
A0021 SKF Bearing Heater

14
14
15
4
3
2
1
5
7
8
6
12
13
11 10
9
SCHERER H.P.S. PROCESSOR
BOTTOM SECTION PARTS
Page 10

Page 10A
SCHERER H.P.S. PROCESSOR BOTTOM SECTION PARTS LIST
Part # QTY. Description
1 HPST1034.1 2 3/4" Latch Block Bolt
2 HPST1034 8 1" Latch Block Bolt
3 HPTB1010 4 5/8"x1 1/2" Bearing Housing Bolt
4 TB1008 4 5/16"x1" Bearing Housing Bolt
5 B1027 2 Position Rod Sprocket
6 B1016 2 Key
7 B1029 10 Position Rod Washer
8 B1030 2 Position Rod Bushing
9 B1036 2 Latch BLock Pin with Clips
10 B1037 2 Latch Block Eye Bolt
11 B1038 2 Latch Block Eye Nut
12 B1039 1 Position Rod
13 HPSB1035 2 Lower Latch Block
14 TB1043 2 Shroud Seal
15 HPSF1000.2 1 Bottom Frame Member

1
2
3
5
6
9
7
8
15
16
10
12
11
23
13
14
34
5
17
19
23
26
21 20
18
4
22
23
25
60
31
27
35
29
33
37
36
57
58
28
30
32
34
38
24
41
42
43
44
55
59
69
68
47
45
52
46
53
54
48
64
49
56
67
50 74
72
71
73
62
70
75
66
61
63
75
SCHERER H.P.S. PROCESSOR
TOP SECTION PARTS
Page 11
24
58 57
38
41
42
27
28
13 14
77
76
15
1515
757575

Page 11A
SCHERER H.P.S. PROCESSOR TOP SECTION PARTS LIST
PART # QTY. DESCRIPTION
1 HPT1100 1 Left Outer Bearing Slide
2 HPT1002 1 Left Bearing Slide Front Cap
3 HPT1003 1 Left Cheek Plate
5 HPT1005 6 Slide Assembly Front Cap Bolt
6 T1054 1 5/8" 90
Bulb Seal
7 HPT1007 1 Left Roll Over Protection Bracket
8 HPT1009 1 Right Cheek Plate
9 HPT1010 2 90
Bulb Seal
10 HPST1011.2 2 1/2" x 1 1/2" Hinge Bolt
11 HPST1011.1 2 1/2" X 7/8" Hinge Bolt
12 HPST1012R 1 Right Hinge
13 HPST1013 2 Hinge Washer
14 HPST1014 2 Hinge Nut
15 HPT1015 10 5/8" Cheek Plate Bolt
16 HPT1016 1 Right Roll Over Protection Bracket
17 HPT1017 1 Right Bearing Slide Front Cap
18 HPST1012L 1 Left Hinge
19 HPT1102 1 Right Outer Bearing Slide
20 HPT1104 2 Inner Bearing Slide
21 HPMT1105 2 Inner Bearing Slide O-Ring
22 HPST1025.1 2 Roll Dead Stop Nut
23 HPTB1010 6 5/8" x 1 1/2" Bearing Housing Bolt
24 HPST1003S 4 Short Spring Rod
25 HPST1025 2 Dead Stop Bolt
26 TB1008 4 5/16" x 1" Bearing Housing Bolt
27 HPT1027 3 Adjustment Bolt Guide
28 HPST1009 4 Spring Rod Lock Nut
29 B1067 2 Plated Sprocket
30 HPST1030 1 Right Bearing Slide Rear Cap
31 HPT1031 1 Adjustment Bolt Clamp Handle
32 B1024 4 5/16" x 1" SHCS
33 HPT1033 1 Adjustment Bolt Clamp
34 B1023 20 3/8" x 1 1/4" SHCS
35 HPT1035 3 Adjustment Bolt Bushing
36 B1016 2 Key
37 HPST1037 2 Adjustment Bolt
38 HPST1039 4 Spring
41 B1002 4 Spring Bolt Washer
42 B1001 4 Spring Bolt
43 HPT1113 1 Right Spring Guard
44 HPST1056 1 Roll Gap Reference Sticker
45 B1061 1 Chain Tension Bracket
46 B1060 1 Chain Tension Key
47 HPT1117 4 5/16" Shoulder Bolt
48 HPT1048 1 Roll Gap Adustment Chain
49 HPST1049 1 Lifting Rod
50 HPST1057 2 Top Latch Block
52 B1064 1 7/16" x 1 1/4" Bolt
53 B1053 1 Roll Adjustment Pointer
54 B1065 1 1/4" x 3/8" Pointer Bolt
55 HPT1055 1 Chain Guard
56 T1058 2 Lifting Rod Bolt
57 HPST1034 8 1" Latch Block Bolt
58 HPST1034.1 2 3/4" Latch Block Bolt
59 HPT1116 4 Acorn Nut
60 HPT1059 4 Grease Zerk
61 HPT1060 1 Left Spring Guard
62 HPT1106 2 Rubber Grommet
63 HPST1063 1 Left Bearing Slide Rear Cap
64 B1076 1 Chain Connector Link
66 HPT1097 1 Adjustment Wrench Holder
67 HPT1098 1 Adjustment Wrench
68 HPT1115 4 SS Washer
69 HPT1069 12 Rubber Washer
70 TB1034 2 1" Flange Bolt
71 HPT1107 2 Adjustment Wrench Bumper
72 HPT1108 2 Bumper Bolt
73 HPT1109 2 Bumper Bolt Nut
74 HPT1099 1 Adjustment Wrench Pin
75 HPT1051 10 Adjustment Bolt Guide Bolt
76 TB1043 1 Shroud Seal
77 HPSF1000.1 1 Top Frame Member

1
2
3
5
6
9
7
8
15
16
10
12
11
23
13
14
34
5
17
19
23
26
21 20
18
4
22
23
25
60
31
27
35
29
33
37
36
57
58
28
30
32
34
38
24
41
42
43
44
55
59
69
68
47
45
52
46
53
54
48
64
49
56
67
50 74
72
71
73
62
70
75
66
61
63
75
SCHERER H.P.S. PROCESSOR
TOP SECTION PARTS
24
58 57
38
41
42
27
28
13 14
77
76
757575
1515
15
Page 12

Page 12A
SCHERER H.P.S. TOP SECTION PARTS ASSEMBLIES
PART # QTY. DESCRIPTION
* HPST1101
1
Complete Left Side Bearing Assembly
HPST1101 INCLUDES THE FOLLOWING PARTS
1 HPT1100 1 Left Outer Bearing Slide
2 HPT1002 1 Left Bearing Slide Front Cap
5 HPT1005 3 Slide Assembly Front Cap Bolt
20 HPT1104 1 Inner Bearing Slide
21 HPMT1105 1 Inner Bearing Slide O-Ring
32 B1024 2 5/16" x 1" SHCS
34 B1023 4 3/8" x 1 1/4" SHCS
63 HPST1063 1 Left Bearing Slide Rear Cap
* HPST1103 1 Complete Right Bearing Slide Assembly
HPST1103 INCLUDES THE FOLLOWING PARTS
5 HPT1005 3 Slide Assembly Front Cap Bolt
34 B1023 4 3/8" x 1 1/4" SHCS
32 B1024 2 5/16" x 1" SHCS
30 HPST1030 1 Right Bearing Slide Rear Cap
19 HPT1102 1 Right Outer Bearing Slide
20 HPT1104 1 Inner Bearing Slide
21 HPMT1105 1 Inner Bearing Slide O-Ring
17 HPT1017 1 Right Bearing Slide Front Cap
* HPT1039RL 1 H.P.S. Cheek Plate Kit
HPT1039RL INCLUDES THE FOLLOWING PARTS
3 HPT1003 1 Left Cheek Plate
15 HPT1065 6 5/8" Cheek Plate Bolt
8 HPT1009 1 Right Cheek Plate
* HPTB1075 1 H.P.S. Bulb Seal Kit
HPTB1075 INCLUDES THE FOLLOWING PARTS
6 T1054 1 5/8" 90 Bulb Seal
9 HPT1010 2 90
Bulb Seal
76 TB1043 3 Shroud Seal
TB1043 ALSO SEALS BETWEEN THE TOP AND BOTTOM FRAME HALVES

17
1
9
2
3
5
7
10
23
13
16
11
19
15
22
14
16 22
23
21
20
4
17
19
Scherer H.P.S. Processor
Roller Parts
Page 13
24

Page 13A
SCHERER H.P.S. PROCESSOR ROLL PARTS LIST
Part # Qty. Description
1 HPR1001 2 Pulley Locking Hub
2
HPR1002
HPR1002-7
1
6 Groove Pulley
7 Groove Pulley
3
HPR1003
HPR1003-7
1
6 Groove Smooth Pulley
7 Groove Smooth Pulley
4 HPR1004-54 2 Outside Housing Seal
5 HPR1005-54 4 Outside Housing Seal O-Rings
7 HPR1007 4 Roller Bearing
9 HPR1009 12 Fiber Oil Seal
10 HPR1010 2 Drive Side Bearing Housing
11 HPSR1011 4 Spool Seal
13 HPLCR55-145 1 Rear Roll with Shaft
14 HPR1014 2 Roll Shaft
15 HPR1015 2 Idle Side Bearing Housing
16 HPR1016 2 Idle Side Roll to Shaft Locking Hub
17 HPR1004-187 4 Inside Housing Seal
19 HPR1005-187 8 Inside Housing Seal O-Rings
20 R1231 16 Bearing Housing Lock Washer
21 R1230 16 Bearing Housing Bolt
22 R1236 8 Magnetic Drain Plug
23 R1235 16 Drain Plug
24 HPLCR55-110 1 Front Roll with Shaft
* HPLCR55-110-C
1 H.P.S. 110 Tooth Roll with Seals, Bearings & Housings
* HPLCR55-145-C 1 H.P.S. 145 Tooth Roll with Seals, Bearings & Housings
* HPLCR55-110-C-NH 1 H.P.S. 110 Tooth Roll with Seals and Bearings *No Housings
* HPLCR55-145-C-NH 1 H.P.S. 145 Tooth Roll with Seals and Bearings *No Housings
** A0010 1 Bearing Puller *Works with all 494 Series &H.D.S. Processors