SCHIEBEL AB3 User manual

Operating Instructions for Actuators Type AB with
Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27

CONTENTS
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
Contents
Contents 2
Hazard Warnings 4
Operating instructions for actuators type AB
with SMARTCON control unit Version 1.2 5
1 Introduction/Notes........................................................... 5
2 General................................................................... 5
2.1 Overview.............................................................. 6
2.2 Serialnumberandnameplate............................................... 6
2.3 Operatingmode......................................................... 7
2.4 Protectionclass......................................................... 7
2.5 Mountingposition ....................................................... 7
2.6 Directionofrotation...................................................... 8
2.7 Protectiondevices....................................................... 8
2.7.1 Electromechanical protection devices (design potentiometer torque) . . . . . . . . . . . . . . 8
2.7.2 Mechanical protection devices (design switch for torque) . . . . . . . . . . . . . . . . . . . . . . 8
2.7.3 Electricalprotectiondevices........................................... 8
2.8 Ambienttemperature..................................................... 9
2.9 Deliveryconditionoftheactuators ........................................... 9
2.10 Informationnotice(tag) ................................................... 10
3 Packaging,transportandstorage...............................................10
3.1 General...............................................................10
3.2 Storage...............................................................10
3.3 Long-termstorage.......................................................11
4 InstallationInstructions ......................................................11
4.1 MechanicalConnection................................................... 11
4.2 Mountingpositionofthecontrolunit..........................................12
4.3 Electricalconnection .....................................................13
5 Commisioning..............................................................15
5.1 General...............................................................15
5.2 Switching the actuator to manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3 Mechanical default settings, preparation (only for design potentiometer for travel) . . . . . . . . . 16
5.4 Adjustment of the mechanical position indication (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.5 Additionalcomponents(Option).............................................18
5.6 Parameterize of the SMARTCON control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.7 UserLevelandPermissions................................................18
5.8 Setting of the end positions (design potentiometer for travel). . . . . . . . . . . . . . . . . . . . . . . . . 18
5.8.1 EndlimitOPEN.................................................... 18
5.8.2 EndlimitCLOSE ................................................... 21
5.9 Setting of the end positions (design for switch for travel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.9.1 Roller-type Counter (operational range starting at 1 rev. at the output) . . . . . . . . . . . . . 21
5.10 Finalworks............................................................22
6 Maintenance............................................................... 22
7 BatteryReplacement......................................................... 23
8 Fuses .................................................................... 23
9 Spareparts................................................................ 25
10 Recommendations of Lubricants (for all manufactures) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10.1 MainCasing ........................................................... 25
10.1.1 Application temperature from -35°C to +100°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10.1.2 Application temperature from -50 to +100 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.1.3 Application temperature from -60 to +100 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 CONTENTS
10.2 SpurGears(actuatorsizeAB8-AB80)........................................ 26
10.3 Output Drive Type A and Spindle Drive (Linear Actuators) plus Failsafe units. . . . . . . . . . . . . 26
10.4 PrecisionComponents....................................................26
10.5 BasicLubricantServiceInterval.............................................27
10.6 LubricantRequirements................................................... 27
11Training................................................................... 28
12 Original Declaration of Incorporation of Partly Completed Machinery . . . . . . . . . . . . . . . . . . . 29
13DeclarationofConformity..................................................... 30
14DeclarationofConformity..................................................... 31
15Technicaldata.............................................................. 33
15.1 Binaryoutputs.......................................................... 33
15.2 Binaryinputs...........................................................33
15.3 Analoginputs .......................................................... 35
15.4 Analogoutput ..........................................................36
15.5 Auxiliaryvoltageinputandoutput............................................ 36
15.6 Mechanicalreversingstarter................................................ 37
15.7 Electronicalreversingstarter ...............................................38
15.8 Microswitch ...........................................................38
15.9 Powersupply........................................................... 39
15.10 Connections ........................................................... 39
15.11 Miscellaneous..........................................................39
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
SEC-ENGLISH-Gefahrenhinweise-V1.00-20210701
Hazard Warnings
Hazard warnings in this manual indicate potential harm to the user or the product. For the person interacting
with the product, the level of risk includes consequences ranging from slight, up to lethal injuries. As for the
product, disobeying the warnings may cause damage to the equipment and/or void the warranty. Therefore,
said warnings are made apparent to instruct and warn the user, which precautions have to be made prior to
performing any actions described in this manual. The user must read and be familiar with the manual, before
performing any tasks as described in this manual.
Hazard warnings in this manual are presented in these three forms:
WARNING: These warning notices refer to personal safety.
Failure to obey these notices could result in personal injury
or death.
CAUTION: General precautions must be made. Failure to obey
these notices could result in personal injury and/or equipment
damage.
NOTE: Directs the user’s attention to essential information.
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
SEC-OM-ENGLISH-ABCSC-V1.2-16xx-V2.02-2023.04.27
Operating Instructions for Actuators Type AB with Control Unit
1 Introduction/Notes
NOTE: These operating instructions apply to SCHIEBEL actuators of the type AB with integrated ACTUSMART
control unit version V1.2 with a firmware version of 1600 or newer.
The scope of application covers the operation of industrial valves, e.g., globe valves, gate valves, butterfly
valves and ball valves. For other applications please consult with the factory.
The manufacturer shall not be liable for incorrect use and possible damage arising thereof. The risk shall be
borne solely by the user.
NOTE: Using the unit as intended also entails the observance of these operating instructions!
WARNING: When operating electrical equipment, certain
parts inevitably carry hazardous voltage levels. Work on
the electrical system or equipment must be carried out
only in accordance with electrical regulations by a qualified
electrician himself or by specially instructed personnel under
the control and supervision of a qualified electrician.
CAUTION: Maintenance instructions must be observed as other-
wise the safe operation of the actuator cannot be guaranteed.
WARNING: Failure to follow the warning information may
result in serious bodily injury or property damage. Qualified
personnel must be thoroughly familiar with all warnings
contained in this operating manual.
CAUTION: Proper transport, storage, installation, assembly and
careful commissioning are essential to proper and safe operation.
WARNING: When working in potentially explosive areas,
observe the European Standards EN 60079-14 ”Electrical
Installations in Hazardous Areas” and EN 60079-17 ”Inspec-
tion and Maintenance of Electrical Installations in Hazardous
Areas”.
WARNING: Maintenance work on open actuators may only be
conducted if these are de-energized. Reconnection during
maintenance is strictly prohibited.
2 General
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2 General
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
2.1 Overview
1
2
3
4
5
6
7
Figure 1: 1. . . Motor, 2. . . Connection compartment, 3. . . SMARTCON control unit, 4. . . Operating unit,
5. . . Handwheel, 6. . . Signalling lid, 7. . . Lever for manual operation
2.2 Serial number and nameplate
Each actuator and each SMARTCON control unit carries a serial number. The serial number is a 8-digit
number that begins with the year and that can be read from the nameplate (see Figure 2 and 3)
The nameplate of the actuator is located under the hand lever and the nameplate of the SMARTCON control
unit is located on the control unti (see Figure 4).
Using this serial number, SCHIEBEL can uniquely identify the actuator (type, size, design, options, technical
data and test report).
190733/1
No.:
1980 1266
Type:
AB5 E 20
20,0rpm
40,0revs.
120sec
IP67
Open:
40,0-60Nm (45,0Nm)
Close:
40,0-60Nm (45,0Nm)
2019
L11-A020
Josef Benc Gasse 4, 1230 Vienna, Austria
Figure 2: nameplate of the actuator Figure 3: nameplate of the SMARTCON control unit
1
2
Figure 4: 1. . . nameplate of the SMARTCON control unit, 2. . . nameplate of the actuator
Actuators which are suitable for operation in explosive atmosphere (see EU-Richtlinie 2014/34/EU and
EN60079-0 Standard) are separately designated by a special model plate (Ex, TÜV-Standard, see Figure
5 and 6).
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 2 General
Figure 5: nameplate of the actuator for operation in
explosive atmosphere
Figure 6: nameplate of the SMARTCON control unit
for operation in explosive atmosphere
2.3 Operating mode
There are two distinct modes of operation: open-loop control operation (operational mode S2 for ON-OFF)
and closed-loop control operation (operational mode S4) according to EN 60034-1. But since there is a great
number of varying and special models made to order, it is recommended to consult the motor model plate for
the mode of operation and the running time.
2.4 Protection class
Actuators with three-phase motors are standardly equipped with the IP 66 protection system (according to DIN-
Standard 40050). Explosion-proof actuators and actuators with plugs are furnished with the IP 65 protection
system. Exceptions are the AC, DC and brake-motor actuators as well as those for other protection systems
made to special order.
CAUTION: The protection class specified on the nameplate is
only effective when cable glands also provide the required protec-
tion class, the cover of the connection compartment is carefully
screwed and the mounting position (see section 2.5, page 7) is
observed.
We recommend metallic screwed cable glands with a metrical thread. Furthermore, cable inlets not be needed
must be closed with screw plugs. On explosion-proof actuators cable glands with protection class Ex e ac-
cording EN60079-7 must be used. After removing covers for assembly purposes or adjustment work, take
special care upon reassembly so that seals are not damaged and remain properly fastened. Improper assem-
bly may lead to water entrances and to failures of the actuator.
CAUTION: The cover of the control unit (see figure 1, page 6)
must not be opened!
Allow a certain sag in the connector cables before reaching the screwed cable glands so that water can drip
off from the connector cables without running to the screwed cable glands. As a result, forces acting on the
screwed cable glands are also reduced. (see section 2.5).
2.5 Mounting position
In principle, the installation position is irrelevant. However, based on practical experience, it is advisable to
consider the following for outdoors use or in splash zones:
• Mount actuators with cable inlet facing downwards
• Do not arrange the motor so that it hangs downwards
• Ensure that sufficient cable slack is available
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2 General
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
2.6 Direction of rotation
Unless specifically ordered otherwise, the standard direction is (see Figure 7 and Figure 8):
Clockwise rotation = Close Counter-clockwise rotation = Open
Clockwise rotation of the actuator is given when the output shaft turns counter clockwise when looking on the
output shaft.
Figure 7: AB3 - AB80 Figure 8: AB100 - AB500
All data in these operating instructions refer to the standard rotating direction.
2.7 Protection devices
2.7.1 Electromechanical protection devices (design potentiometer torque)
The torque protection of the actuators with integral SMARTCON control unit is controlled mechanically by plate
springs which pass the current torque through a conductive plastic potentiometer to the control unit.
The switch off torque can be changed in the menu of the control unit for the left and right direction. The factory
default switch off torque is set to the ordered torque. If no torque was specified in the order, the actuator is
supplied from the factory with the maximum adjustable torque.
see Operating Instructions for SMARTCON Control Units
2.7.2 Mechanical protection devices (design switch for torque)
All actuators have at least one torque switch for clockwise and counter-clockwise rotation. These can be sep-
arately adjusted and are preset ex works to the torque required
NOTE: The adjusting screws are varnish-protected and must not be reset without prior consultation with the
Schiebel company.
However, the torque for the relevant rotating direction can be reduced by means of plastic cams on the torque
switch. Counter-clockwise rotation torque is reduced as follows: Using a screwdriver, turn the plastic cam
marked “L“in the direction of the decreasing scale markings (clockwise).
To reduce the clockwise rotation torque, turn the plastic cam marked “R“in the direction of the decreasing scale
markings (clockwise). See Figure 9.
Figure 9
2.7.3 Electrical protection devices
All motors have temperature switches as standard equipment (temperature sensors upon special order), which
are wired into the control and protect the motor from overheating.
In the housing of the connection plug super fast safety fuses are located the protect the integrated thyristors
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 2 General
(electronic reversing contactors).
Further we recommend the installation of a motor protection circuit breaker on site as additional protection for
rapid engine warming up (block). The tripping current must be adjusted to 1.2 . . . 1,5-times of the motor current,
or at explosion-proof models proceed according to the corresponding guidelines of the National Explosion
Protection Authority.
2.8 Ambient temperature
Unless otherwise defined according to special order, the following operational temperature generally applies:
• open-loop control actuators from -25°C to +70°C
• closed-loop control actuators from -25°C to +60°C
• Explosion-proof actuators (according to EN60079-0 Standard):
Type min. Temp. max. Temp
Standard -20°C +40°C
TT40 -40°C +40°C
TT50 -50°C +40°C
HT60 -20°C +60°C
HT70 -20°C +70°C
CAUTION: The maximum operational temperature also depends
on the built-in components. Please observe the technical data
sheets.
2.9 Delivery condition of the actuators
For each actuator, an inspection report is generated upon final inspection. In particular, this comprises a full
visual inspection, calibration of the torque measurement in connection with an extensive run examination and
a functional test of the micro controllers.
These inspections are conducted and documented according to the quality system and can be found in the
document gag (mounted on the handwheel).
The basic setting of the end position must be performed after assembly on the actuator.
CAUTION: Commissioning instructions (see section 5, page 15)
must be strictly observed! During assembly of the supplied valves
at the factory, end postions are set and documented by attaching
a label (see Figure 10).During commissioning at the plant, these
settings must be verified.
Figure 10: Label
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3 Packaging, transport and storage
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
2.10 Information notice (tag)
Each actuator is provided with a bilingual tag containing key information, which is attached to the handwheel
after final inspection. This tag also shows the internal commission registration number (see Figure 11).
Figure 11: tag
3 Packaging, transport and storage
You can order the actuators to be delivered with or without packing. Special packing requirements must be
specified along with your order. Use extreme caution when unpacking or repacking the actuator.
CAUTION: Use soft belts for hoisting equipment. Do not attach
hoisting belts to the handwheel.
3.1 General
The indicator lids of all actuators contain a minimum of 5 g of silica gel ex factory.
CAUTION: Prior to start-up of the actuator (refer to section 5,
page 15) all of the silica gel must be removed!
3.2 Storage
NOTE: Observing the following precautions will help to avoid damage when storing actuators:
• Store actuators in well-ventilated, dry premises
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 4 Installation Instructions
• Protect against floor dampness by storing actuators on wooden grating, pallets, mesh boxes or shelves
• Protect the actuators against dust and dirt with plastic foil
• Actuators must be protected against mechanical damage. It is not necessary to open the controller of
the actuator for servicing batteries or similar operations.
• The storage temperature must be between -20°C to +40°C
It is not necessary to open the controller of the actuator for servicing batteries or similar operations.
3.3 Long-term storage
NOTE: If you intend to store the actuator for over 6 months, follow additionally the instructions below:
• The silica gel in the connection compartment must be replaced after 6 months of storage (from date of
delivery from SCHIEBEL’s factory in Vienna)
• After replacing the silica gel, brush with glycerine the connection cover seal. Then, carefully close again
the connection compartment
• Coat screw heads and bare spots with neutral grease or long-term corrosion protection
• Renovate damaged paintwork arising from transport, improper storage, or mechanical influences.
WARNING: For explosion-proof actuators it is not allowed to
overlacquer the actuator extensively. According to the stan-
dard, to avoid elecrostatical charge, the maximal thickness of
the varnish is limited with 200 µm.
• Wrap the motor (especially the brake motor) with oiled paper.
• Every 6 months. all measures and precautions for long term storage must be checked for effectiveness
and corrosion protection and silica gel renewed.
NOTE: Failure to follow the instructions above may lead to condensation which can damage to the actuator.
4 Installation Instructions
Installation work of any kind of actuator may only be performed by qualified personnel.
4.1 Mechanical Connection
Make sure that the fitting flanges and the actuator flanges match each other, and that the borehole matches
the shaft or, in the case of actuator model “A“(threaded bushing), that the actuator and fitting threads match
each other.
• Grease the spindle.
• Clean all exposed parts which have been coated with anti-corrosive.
• Thoroughly clean the bolting surfaces of the fittings.
• Lightly grease the connecting joints between the actuator and the fittings.
• Place the actuator on the fittings or the gear.
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4 Installation Instructions
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
• Tighten the fastening screws crosswise (torque acc. below table).
size torque [Nm] for screws 8.8
M6 10
M8 25
M10 48
M12 84
M16 206
M20 415
CAUTION: For output type A (unbored threaded bushing), you
must sufficiently lubricate both needle bearings in the output form
after processing and cleaning the spindle nut. For this purpose,
use the optional SCHIEBEL grease lubricant or a grease lubricant
according to our recommendation (section 10, page 25).
4.2 Mounting position of the control unit
The control unit can be rotated in 90° steps.
CAUTION: During installation, the position of the control unit in
relation to direct sunlight must be observed. It is recommended to
protect the unit from direct sunlight (roof, installation position) to
avoid possible malfunctions.
+90°
+180°
-90°
Figure 12
• Disconnect the actuator and control system from the power supply.
• To prevent damage to the electronic components, both the control system and the person have to be
earthed!
• Undo the bolts for the interface surface and carefully remove the service cover.
• Turn service cover to new position and put back on.
–Ensure correct position of the O-ring
–Turn service cover by max. of 180°.
–Put service cover on carefully so that no cables get wedged in.
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 4 Installation Instructions
• the bolts evenly in a crosswise sequence. IMPORTANT: max. torque 5 Nm
4.3 Electrical connection
WARNING: Electrical connections may only be carried out
by qualified personnel. Please observe all relevant national
security requirements, guidelines, and regulations.
WARNING: The equipment should be de-energized before
working on electrical connections. Furthermore, confirm the
absence of electrostatic discharges during the connection.
NOTE: Connect the ground screw first.
NOTE: The line and short circuit protection must be done on the system side. The ability to unlock the actuator
is to be provided for maintenance purposes. For the dimensioning the rated current is to be used (see Techni-
cal Data).
CAUTION: Check whether the power supply (voltage, frequency)
is consistent with the connection data (see name plate of the
motor).
NOTE: The connection of electrical wiring must follow the circuit diagram. This can be found in the appendix
of the documentation. The circuit diagram can be ordered from SCHIEBEL by specifying the serial number.
NOTE: Please heed the guidelines, if optional features such as a Profibus connection is used.
The standard model can be ordered with the following connection options:
• size 1: connection of the control signals and power supply via plugs (see Figure 13) with screw connec-
tion.
18
2
3
76
5
4
Figure 13: 1. . . metallic cable glands (closed with blind screw connections at delivery) M32x1,5,
2. . . M40x1,5, 3. . . M25x1,5, 4. . . plug (for power supply), 5. . . plug (for control signals)„6. . . plug for
options, 7. . . connection plug plate, 8. . . connection plug housing
• size 2: connection of the control signals is the same as size 1, the connection of the power supply is
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4 Installation Instructions
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
made by an additional plug (see Figure 14), both plugs aer with screw connection.
1
Figure 14: size 2 with the additional plug, 1. . . M40x1,5
•Explosion-proof actuators or on special request the connection will be mady via terminals (see Figure
15).
1237654
Figure 15: 1. . . connection plug housing, 2. . . terminal strip, 3. . . inside ground connection, 4. . . metallic ca-
ble glands (closed with blind screw connections at delivery) M40x1,5, 5. . . M32x1,5, 6. . . M25x1,5,
7. . . outside ground connection
3 phase power is applied in positive turning direction of the electric field on the connectors L1, L2, L3 according
the wiring diagram. Before starting the actuator the turning direction of the electric field should be checked.
NOTE: If phase sequence of the three phase power supply system is wrong the integrated phase sequence
monitoring generates an error and the actuator is blocked. (see Operating Instructions for SMARTCON Control
Units)
If a reverse rotation of the actuator (ccw) is needed, the rotation direction must be changed in the control
unit (see Operating Instructions for SMARTCON Control Units).
NOTE: Please also note the information about the installation of an external motor protection circuit breaker -
see section 2.7.3, page 8.
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5 Commisioning
CAUTION: If, during outdoor installation, commissioning is not
carried out immediately after electrical connection, the power
supply must be connected at a minimum to achieve a heating
effect. In this case, the silica gel may remain in the connection
compartment until commissioning. See section 3.3, page 11.
5 Commisioning
Before commissioning, please ensure the actuator is correctly assembled and electrically connected. (see
section 4, page 11)
NOTE: Remove silica gel from the connection compartment.
5.1 General
CAUTION: During commissioning and after every disassembly of
the actuator, you have to make the mechanical preadjustment (see
sction 5.3, page 16), adjust the mechanical position indication
(see section 5.4, page 17), adjust the additional components (see
scetion 5.5, page 18) and adjust the end positions (see section
5.8, page 18).
NOTE: The torque unit is adjusted at work and MUST NOT be changed.
123456
Figure 16: design potentiometer for travel:
1. . . torque unit , 2. . . hand lever, 3. . . heating
resistor - Attention: HOT!!!, 4. . . gearing of
travel unit, 5. . . potentiometer for travel sens-
ing, 6. . . mech. position indicator (option)
12345678
Figure 17: design switch for travel: 1. . . torque
unit , 2. . . hand lever, 3. . . heating resis-
tor - Attention: HOT!!!, 4. . . gearing of
travel unit, 5. . . potentiometer for travel sens-
ing, 6. . . mech. position indicator (option),
7. . . switch for torque, 8. . . switch for travel
5.2 Switching the actuator to manual operation
The actuator is switched to manual operation by moving the hand lever (see Figure 18 and 19) by approx-
imately 15°, and by simultaneously turning the hand wheel. The lever remains in this position and will be
switched back automatically as the motor starts up.
Please be aware of the following items listed below, when switching to manual operation.
• When switching to manual operation, the actuator’s automatic interlock is deactivated, that means that
the driven valve must not initiate reverse torque to the output shaft of the actuator!
• Switching back to motor operation is made automatically as the motor starts up. It must not be under-
taken with the hand lever!
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5 Commisioning
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
• Only switch to manual operation when the motor is idle!
• Hand lever has a slewing angle of approximately 15°, therefore release the hand lever immediately upon
activation!
Special approach to switching to manual mode for actuator types AB100, AB200 and AB500 is necessary. In
case of such an actuator, follow the steps listed below.
1. Push the hand lever away from the handwheel and simultaneously move the handwheel in any direction
to engage the clutch. The clutch is enganged when the hand lever don’t move back automatically and
the handwheel is stronger to move.
2. After the clutch is engaged, the hand lever must be pulled back to the handwheel one single time to fix
the position of the clutch.
3. The actuator is now in manual operation mode. Switch back to normal operation mode happens auto-
matically by starting the motor. Switching back to the normal operation mode is not possible with
the hand lever!
Labels on the actuator:
Figure 18: AB3, 5, 100, 200, 500 Figure 19: AB8, 18, 40, 80
5.3 Mechanical default settings, preparation (only for design potentiometer for travel)
Instructions:
• Switch with the hand lever to manual operation (see section 5.2, page 15) and turn the actuator with the
handwheel to the next end position
• Remove cover of the signalling unit
• Switch with the control switch (black switch) to the status menu S4 (see Operating Instructions for SMART-
CON Control Units)
• For units without mechanical position indicator turn the slotted shaft (see Figure 20) with a screwdriver
carefully until the below value is reached (see Figure 23)
–when the actuator in in the closed position: Pos: 10.0
–when the actuator is in the open position: Pos: 90.0
• For units with mechanical position indicator turn the wheel (see Figure 21 and Figure 22) until the below
value is reached (see Figure 23)
–when the actuator in in the closed position: Pos: 10.0
–when the actuator is in the open position: Pos: 90.0
• Close cover of the signalling unit. Take special care upon reassembly so that seals are not damaged and
remain properly fastened
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5 Commisioning
12
Figure 20: 1. . . potentiometer
for position sensing,
2. . . slotted shaft for
turning the poten-
tiometer
1
Figure 21: 1. . . mechanical
position indicator
12
Figure 22: 1. . . mechanical
position indicator,
2. . . wheel turning the
potentiometer
Figure 23: 1. . . absolute value of the position unit, 3. . . value for the torque unit (is factory adjusted)
For the set up of the end positionsl see section 5.8, page 18.
The abobe transmitter gear is made according to the customer’s specifications. If another travel of the actuator
is necessary, a new transmitter gearbox can be supplied.
5.4 Adjustment of the mechanical position indication (Option)
The adjustment of the mechanical position indication should be done together with the mechanical pre-setup.
Vorgehensweise:
• Switch with the hand lever to manual operation (see section 5.2, page 15) and turn the actuator to the
next end position.
• Remove cover of the signalling unit
• turn Indicator slide according below end position:
–when the actuator in in the closed position: Display with the filled circle
–when the actuator is in the open position: Display with the circle
• move the actuator to the other end position and turn the other Indicator slide. It is necessary that you
hold the second slide in its earlier set position.
• Check the clamping screw
• Close cover of the signalling unit. Take special care upon reassembly so that seals are not damaged and
remain properly fastened
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5 Commisioning
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
5.5 Additional components (Option)
Possibly installed additional components have to be set-up according their separately supplied technical de-
scriptions.
5.6 Parameterize of the SMARTCON control unit
After finishing the pre-setup of teh actuator (see section 5.3, page 16) all further settings can be done via the
SMARTCON interface.
CAUTION: It is absolutely necessarily to control the torque
settings of the actuator and to teach in the end positions of the
travel.
5.7 User Level and Permissions
In order to edit and/or show certain parameters, a user level with the necessary permissions has to be set as
current user level. The current user level may be set temporarily in the "U User Level" menu item. It is also
possible to set the default user level, which will be set as the current user level until set otherwise ("U User
Level" or default user level). Please refer to Operating Instructions for SMARTCON Control Units for more
information about the user levels.
5.8 Setting of the end positions (design potentiometer for travel)
A detailed description of the operation of the SMARTCON control unit can be found in the Operating Instruc-
tions for SMARTCON Control Units.
5.8.1 End limit OPEN
Set the selector switch and control switch to the centre position.
Figure 24: 1. . . selector switch (red), 2. . . control switch (black)
Scroll through the menu with the control switch. Move the control switch towards the first menu item „P 1.1
End limit – Open“.
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Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27 5 Commisioning
Figure 25
Figure 26
Afterwards, flip up the selector switch slightly and let it snap back to its neutral position
Figure 27
⇒
Figure 28
⇒
Figure 29
This changes the bottom line of the display from "EDIT?" to "SAVE?"
Figure 30 Figure 31
Then, push down the selector switch until it snaps into place. In doing so, the bottom right now on the display
will show "TEACHIN"
CAUTION: Once the display shows "TEACHIN", use the operating
switch (black switch) to start the motorised operation of the
actuator. In this mode, no travel-dependent switch off occurs in
the end position.
CAUTION: Please note that, during motor operation, only torque
monitoring remains active, as travel adjustment will happen
subsequently. Therefore, please check beforehand whether the
maximum torque has been already parameterised.
Absolute and relative values on the display will change continuously along with position changes.
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5 Commisioning
Operating Instructions for Actuators Type AB with Control Unit
OM-ENGLISH-ABCSC.V1.2-16xx-V2.02-2023.04.27
Figure 32
Figure 33
Manually move the actuator with the handwheel (see section 2.1, page 6 or 2.6, page 8) or by motor via the
operating switch (black button) to the end position OPEN of the valve.
• Absolute value: Absolute value of the position feedback
• Relative value: the value to the other end postion
Figure 34: 1. . . Absolute value
When the desired end position OPEN of the valve is reached, move the selector switch back to the middle
position. Thus, the line "TEACHIN" disappears.
Figure 35
Figure 36
In order to confirm the end position (save), slightly flip up the selector switch and let it snap back to its neutral
position
20