Schimpf 00-10/30 STEP User manual

Operating Instructions
Actuating drive 00-10/30 STEP
Actuating drive 00-15/30 STEP
Actuating drive 01-15/30 STEP
Antriebs- & Regeltechnik
Schimpf GmbH
Bonholzstraße 17
71111 Waldenbuch, Germany
Tel: [phone]
Fax: [phone]
Email: [email protected]

Legal notice
©by Antriebs- & Regeltechnik Schimpf GmbH
Antriebs- & Regeltechnik Schimpf GmbH claims copyright protection for this
documentation.
This documentation may not be modified, extended, reproduced or passed on to third
parties without the prior consent of Antriebs- & Regeltechnik Schimpf GmbH. For
further information, please contact Antriebs- & Regeltechnik Schimpf GmbH.
This documentation includes specifications for the relevant products but does not
guarantee that they have any particular properties. We reserve the right to make
technical changes!
Published in:05/2022
Liability and guarantee
Antriebs- & Regeltechnik Schimpf GmbH accepts no liability or guarantee
whatsoever in the event of the improper installation or use of the actuating
drives. The technical specifications provided by us must be observed.
All actuating drives are tested for torque and functionality at the factory.

General information
©by Antriebs- & Regeltechnik Schimpf GmbH 3
Contents
Safety instructions..........................................................................................................6
Safety instructions for installation and maintenance.................................................6
Safety instructions for commissioning .......................................................................7
Device safety..............................................................................................................9
Function and intended use...........................................................................................10
Overview and definitions..............................................................................................11
Commissioning.............................................................................................................13
Installation.................................................................................................................13
Opening the housing cover......................................................................................14
Electrical connection ................................................................................................14
Setting the end positions..........................................................................................14
Configuring the analogue inputs and outputs..........................................................15
Calibration of the analogue inputs and outputs.......................................................15
Setting the direction of rotation ................................................................................16
Setting the other operating parameters...................................................................16
Setting the cam switches .........................................................................................16
00-10 only: optional add-on board .......................................................................16
00-15 only: optional add-on board .......................................................................20
01-15 only: optional additional switches...............................................................23
Readiness for operation...........................................................................................23
Connections .................................................................................................................25
Wiring diagram 00-10...........................................................................................26
Wiring diagram 00-15...........................................................................................27
Wiring diagram 01-15...........................................................................................29
Description of the connections 00-10, 00-15 and 01-15......................................30
Description of optional connections 00-10...........................................................32

General information
©by Antriebs- & Regeltechnik Schimpf GmbH 4
Description of optional connections 00-15...........................................................33
Description of optional connections 01-15...........................................................33
Operation......................................................................................................................35
Description of operating elements ...........................................................................36
Standard mode.............................................................................................................38
Configuration mode 1...................................................................................................41
Mode 1: Setting the analogue signal........................................................................45
Mode 2: Setting the direction of rotation..................................................................45
Mode 3: Setting the torque.......................................................................................45
Mode 4: Setting the safe position in the event of a line break ................................45
Mode 5: Setting the speed.......................................................................................46
Mode 6: Setting the averaging.................................................................................46
Mode 7: Setting the ramp.........................................................................................46
Mode 8: Setting the step size / hysteresis...............................................................47
Mode 9: Setting the end positions............................................................................47
Configuration mode 2...................................................................................................53
Mode 0: Return to standard mode...........................................................................55
Mode 1: Test.............................................................................................................55
Mode 2: Calibrate analogue output..........................................................................56
Mode 3: Calibrate analogue input 4 mA or 2 V value..............................................59
Mode 4: Calibrate analogue input 20 mA or 10 V value..........................................60
Mode 5: Not used.....................................................................................................61
Mode 6: Motion.........................................................................................................61
Mode 7: Setting the heating.....................................................................................62
Mode 8: Restore factory settings.............................................................................62
Mode 9: Not used.....................................................................................................62
Error management.......................................................................................................63
Error signalling..........................................................................................................63

General information
©by Antriebs- & Regeltechnik Schimpf GmbH 5
Motor monitoring.......................................................................................................63
Plausibility check......................................................................................................64
Troubleshooting........................................................................................................65
Technical specifications...............................................................................................67
Declaration of Conformity ............................................................................................69
Dimensional drawings..................................................................................................70

Safety instructions
©by Antriebs- & Regeltechnik Schimpf GmbH 6
Safety instructions
Safety instructions for installation and maintenance
Specific safetyrequirements mustbe taken into account depending onwhen andunder
which ambient conditions you mount the actuating drive.
•The installation, commissioning and maintenance of the drive
may only be carried out by qualified specialists with sufficient
mechanical and electrical expertise!
•Before installing or repairing an actuating drive, all cables
connected to the drive must be disconnected from mains power!
•Before installing or repairing an actuating drive, all other affected
devices/machines/systems must be switched off and, if
necessary, disconnected from mains power!
•Before switching off devices/machines/systems, it is important to
check that it is safe to do so. This is particularly important for
process engineering systems!
•Make sure that no vibrations occur during installation!
•Shutdowns may only be carried out after prior consultation with the
plant manager, shift supervisor or safety engineer!
•Malfunctions must be reported immediately to the plant manager, shift
supervisor or safety engineer in order to avoid danger!
•Secure your workplace and ensure that the devices/machines/systems
you are working on cannot be put into operation unintentionally!
•When installing or repairing an actuating drive, the applicable safety
and accident prevention regulations of the employers’ liability
insurance association must be observed!
•Before installing/repairing the actuating drive, make sure that the
safety devices are functioning correctly!

Safety instructions
©by Antriebs- & Regeltechnik Schimpf GmbH 7
•Before installing the actuating drive, check that the actuator can move
freely!
Safety instructions for commissioning
•Make sure that no danger to people, the environment or
devices/machines/systems can result from the commissioning
process or due to test settings!
•Make sure that the actuating drives can move freely and that there
is no danger of personnel being crushed by the actuators/fittings
which will be driven. If necessary, erect barriers!
•When working on open and ready-to-operate actuating drives,
there is a risk of touching live parts (24/115/230/400 V AC~)!
Installation personnel must therefore be appropriately qualified
and aware of this potential danger!
•When working on open and ready-to-operate actuating drives, no
voltage may be applied to terminals 7 to 25!
•When working on open and ready-to-operate actuating drives,
only the 3 operating buttons and the 2 rotary switches may be
used. During all further work on an opened actuating drive, all
cables connected to the drive must be disconnected from mains
power!
•When mechanically adjusting the switches on the optional add-
on board, all cables connected to the drive must be disconnected
from mains power!
•Once the adjustments have been completed or paused, all cables
connected to the actuator must be disconnected from mains
power immediately!
•Once the adjustments have been completed or paused, the
housing cover must be replaced immediately!
•Secure the working area of the devices/machine/systems to prevent
unintentional start-up or shut-down!

Safety instructions
©by Antriebs- & Regeltechnik Schimpf GmbH 8
•After completing the adjustments, check whether the electrical signals
of the actuating drives (especially the position feedback) correspond to
the mechanical position of the drive! This applies in particular to the
end positions!
•After completing the installation or configuration work, check that the
actuating drive is functioning correctly. Check compliance with the end
positions if necessary! Also check that any optional components are
functioning properly!
•Finally, check that any safety devices are functioning properly to
ensure that they are free of errors!

Device safety
©by Antriebs- & Regeltechnik Schimpf GmbH 9
Device safety
•The actuating drives are high-quality products manufactured according
to recognised technical rules, and they left the factory in a safe condition.
•In order to keep the actuating drives in a safe condition, it is imperative
that installers/users strictly adhere to the manufacturer’s instructions in
this documentation and have the appropriate professional qualifications.
•The actuating drives may only be used for their intended purpose!
•The actuating drives may only be used when securely fixed on the
relevant fitting!
•The actuating drives mayonly be operatedin accordance withthe values
specified in the technical specifications!
•The actuating drives must not be installed, commissioned oradjusted on
damaged supply lines or flanged system parts! The same requirements
apply to damaged actuating drives!
•The device must not be disposed of with household waste. Please use
the return and collection systems available to you to return the old
device.

Overview
©by Antriebs- & Regeltechnik Schimpf GmbH 10
Function and intended use
The actuating drives are used in conjunction with an air or gas flow control valve or a
comparable fitting to adjust volumes or throttle the flow rate.
The actuating drives are suitable for all applications requiring a rotary movement with
high accuracy.
The actuating drives are factory-set for a rotary movement covering a range from 0° to
90°. The end positions can be freely adjusted.
The actuating drives are equipped with an externally readable position indicator as
standard, a switchover between manual and automatic operation for servicing, two
potential-free limit switches and two (01-15: three) freely adjustable potential-free
additional switches.
The actuating drives are available for the following mains voltages:
AC: 90-260 V
DC: 24 V
As standard, the actuating drives feature three-point step control as well as an
analogue control with position feedback (00-10: 0/4-20 mA) (00-15 and 01-15:
0/4-20 mA, 0/2-10 V).
The actuating drives have a wide range of configuration options such as direction of
rotation, torque, speed, averaging, ramp or hysteresis.

Overview
©by Antriebs- & Regeltechnik Schimpf GmbH 11
Overview and definitions
Figure 1: Device overview 00-15, also representative for 00-10 and 01-15
1
Motor
5
CPU board
2
Cable glands
6
Add-on board
3
Position indicator
7
Base board
4
Operating elements

Overview
©by Antriebs- & Regeltechnik Schimpf GmbH 12
Direction of rotation: All instructions related to
the direction of rotation are from the perspective
of a top-down view of the drive’s position
indicator.
A drive with the setting “direction of rotation
right” closes the actuator clockwise from this
perspective.
A drive with the setting “direction of rotation
left” closes the actuator counterclockwise from
this perspective.
Clockwise is abbreviated as CW below.
Counterclockwise is abbreviated as CCW below.
Relays or switch outputs each have a separate output for a contact that closes when
triggered (normally open) and a contact that opens (normally closed). Normally open
contacts are abbreviated as NO below.
Normally closed contacts are abbreviated as NC below.
CW
CCW

Commissioning
©by Antriebs- & Regeltechnik Schimpf GmbH 13
Commissioning
Important:
The “Safety instructions for installation and maintenance” and the
“Safety instructions for commissioning” provided in this
document must be observed during the commissioning phase.
Installation
The drive must be firmly screwedto the fitting to be moved using the available threaded
holes on the flange plate. The drive shaft has a square socket as standard. The
arrangement and size of the threaded holes as well as the square socket can be found
in the Dimensional drawings and Technical specifications at the end of this
document.
Adapters for other shaft designs are also available. An overview of the standard
adapters can also be found in the Dimensional drawings at the end of this document.
Installing a Schimpf control valve
To mount a Schimpf drive on a Schimpf
control valve, insert the square spindle at
end of the valve shaft into the square
socket of the drive. Make sure that the
square socket of the drive and the square
spindle of the valve are the same size.
The valve is fixed in place using the two
hexagon socket screws supplied with the
valve. When installing, make sure that the
drive is in the correct position relative to
the valve (open or closed).
Specialised shafts and adapter sets for other valves are available on request.

Commissioning
©by Antriebs- & Regeltechnik Schimpf GmbH 14
Opening the housing cover
To open the housing cover, loosen the four 3 mm hexagon socket screws in the
corners.
Important:
When working on the open device, always observe the safety
requirements.
Important:
Before opening the housing cover, disconnect all cables
connected to the drive from mains power!
Important:
As soon as the configuration of the device is complete or paused,
the housing cover must be replaced immediately.
Electrical connection
The connection cables must be fed through the cable glands (00-10: 3x M16x1.5,
Ø: 5-9 mm), (00-15,01-15: 2x M20x1.5, Ø: 9-13 mm) into the housing.
The cable glands must then be tightened firmly. The permissible outside diameter of
the inserted cables must be observed.
The connections must be made in accordance with the instructions in the section
Connections.
Important:
The protective conductor (terminal 6) must always be connected.
Setting the end positions
The end positions for “Closed” and “Open” are set at the factory to a setting range of
approx. 90°. The position is determined using the potentiometer integrated into the
device. The positions of the two end positions are stored in the device memory. If
necessary, the end positions can be adjusted. The maximum setting angle is approx.
110°.
Instructions for setting the end positions are provided in the section Configuration
mode 1 under menu item Mode 9: Setting the end positions .

Commissioning
©by Antriebs- & Regeltechnik Schimpf GmbH 15
Configuring the analogue inputs and outputs
The analogue input (external setpoint input) as well as the analogue output
(position feedback) are usually set to 4-20 mA as standard.
00-10 only:
The analogue input and the analogue output can be used either in 4-20 mA or
0-20 mA operation.
00-15 and 01-15 only:
The analogue input and the analogue output can be used in current or voltage mode
(0/4-20 mA or 0/2-10 V). DIP switch S15 on the base board must be set accordingly.
This DIP switch is used to switch the mode for position feedback between voltage and
current.
1: ON, 2: OFF; current (mA)
1: OFF, 2: ON; voltage (V)
The desired operating mode of the analogue interface must be stored in the device
settings in line with the instructions under menu item Mode 1: Setting the analogue
signal in the section Configuration mode 1. The operating mode is set jointly for input
and output.
Calibration of the analogue inputs and outputs
The analogue input and the analogue output of the drive are calibrated at the
factory. Recalibrating the analogue interface is usually only necessary if there are very
high requirements for angular accuracy or, for example, if the connection cables are
long. The calibration procedure is described in the section Configuration mode 2
under the menu items Mode 2, Mode 3, and Mode 4.

Commissioning
©by Antriebs- & Regeltechnik Schimpf GmbH 16
When readjusting the end positions, the scalings of the analogue inputs and outputs
automatically adapt to the newly set end positions. It is therefore not necessary to
change the settings at the analogue interfaces.
Setting the direction of rotation
Change the direction of rotation as follows:
Figure 00-15 representative
Carefully pull the position indicator off the drive
shaft and put it back on after rotating it by 180°.
The direction of rotation can be changed by
following the instructions in the section
Configuration Mode under menuitem Mode 2:
Direction of Rotation.
Setting the other operating parameters
If needed, the other operating parameters (torque, safe position, speed, averaging,
ramp, hysteresis and heating) can be set by following the instructions in the section
Configuration mode 1.
Setting the cam switches
The optional cam switches can be used for a number of purposes, such as controlling
an external device or querying an intermediate position.
00-10 only: optional add-on board
Two additional potential-free, infinitely adjustable cam switches are available on the
optional add-on board. Both cam switches are switched by the same camshaft, which
has two adjustable cam discs N1 and N2. The switching positions are output via
terminals 20 to 22 (see Figure 8: Add-on board 00-10)

Commissioning
©by Antriebs- & Regeltechnik Schimpf GmbH 17
Figure 2: Overview of cam switch 00-10
The camshaft with cam discs N1 and N2 is fixed on the drive shaft with stud bolt S.
Cam disc N2 is always firmly connected to the camshaft. Cam disc N1 can be moved
relative to the camshaft using the adjusting screw F. The switch S1 evaluates the
position of cam disc N1, while switch S2 evaluates the position of cam disc N2.
The settings of the cam discs for the two switches influence each other. As a result,
the following procedure must be followed when setting the cam discs.
Restriction due to the narrow design: With a standard opening angle of 90°, both
positions cannot be below 25° at the same time. Likewise, both positions must not be
above 65° at the same time.
Important:
Switch off the power supply whenever you adjust the device with
tools.
The cam switches of model 00-10 are located on the underside of the add-on board.
The following illustrations are still shown from a top-down perspective looking in the
direction of the position indicator.
All cables connected to the drive must be
disconnected from mains power!

Commissioning
©by Antriebs- & Regeltechnik Schimpf GmbH 18
Use the adjusting screw Fto bring the lower, thin
washer N1 of the camshaft into congruence with
the upper washer N2. If necessary, loosen the
stud bolt Suntil the camshaft can be turned on
the drive shaft.
Connect the supply voltage!
Move the drive to the 0° position by electrical
rotation.
Move the actuator to the first position to be
switched by electrical rotation. For clockwise-
turning drives, first move the actuator to the
larger of the two positions. For counterclockwise-
turning drives, the actuator must be moved to the
smaller of the two positions first.
Disconnect the supply voltage from the
mains!
Turn the loose switching cam so that both
switches S1 and S2 are not switched.

Commissioning
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Now turn the loose switching cam
counterclockwise (CCW) until switch S1 audibly
switches.
Tighten the stud bolt S.
Connect the supply voltage!
Move to the second position to be switched by
electrical rotation.
Disconnect the supply voltage from the
mains!
Turn the thin cam disc N1 using adjusting screw
Funtil switch S2 audibly switches.
Connect the supply voltage!
Check the set switching positions with electrical
rotation.

Commissioning
©by Antriebs- & Regeltechnik Schimpf GmbH 20
Switch S16 can be used to set whether the two
cam switches S1 and S2 behave as normally
closed (NC) or normally open (NO) contacts.
00-15 only: optional add-on board
Two additional potential-free, infinitely adjustable cam switches are available on the
optional add-on board. Both cam switches are switched by the same camshaft, which
has two adjustable cam discs N1 and N2. The switching positions are output via
terminals 20 to 25 (see Figure 11: Add-on board 00-15).
Figure 3: Overview of cam switch 00-15
The camshaft with cam discs N1 and N2 is fixed on the drive shaft with stud bolt S.
Cam disc N2 is always firmly connected to the camshaft. Cam disc N1 can be moved
relative to the camshaft using the adjusting screw F. The switch S1 evaluates the
position of cam disc N1, while switch S2 evaluates the position of cam disc N2.
The settings of the cam discs for the two switches influence each other. As a result,
the following procedure must be followed when setting the cam discs.