Schleuniger EcoCut 3300 User manual

EcoCut 3300
Automatic Cutting Machine
Reference Manual
Software Version 1.1x |Edition 4.0 (10-2013)

Address / distributors
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Schleuniger AG
Bierigutstrasse 9
3608 Thun
Switzerland
P [phone]
F [phone]
[email protected]
www.schleuniger.com
Schleuniger AG
Geschäftsbereich Solutions
Gewerbestrasse 14
6314 Unteraegeri
Switzerland
P [phone]
F [phone]
[email protected]
www.schleuniger.ch
Schleuniger GmbH
Raiffeisenstrasse 14
42477 Radevormwald
Germany
P [phone]
F [phone]
[email protected]
www.schleuniger.com
Schleuniger, Inc.
87 Colin Drive
Manchester, NH 03103
USA
P [phone]
F [phone]
[email protected]
www.schleuniger-na.com
Schleuniger Japan Co., Ltd.
4-5-8, Tokai, Ota-ku
Tokyo 143-0001
Japan
P [phone]
F [phone]
[email protected]
www.schleuniger.co.jp
Schleuniger Trading (Shanghai) Co., Ltd.
108, BH Center
7755 Zhongchun Rd
Shanghai, 201101
China
P [phone]
F [phone]
[email protected]
www.schleuniger.cn
© 2013 Schleuniger
EN | ID-0000000138-001
Part #:
Order #:

Table of contents
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TABLE OF CONTENTS
1GENERAL 9
1.1 MANUFACTURER .............................................................9
1.2 MANUFACTURING DATE / PRODUCT TYPE ........................................9
1.3 INFORMATION ABOUT THE OPERATOR'S HANDBOOK ..............................9
1.3.1 Contents of the manual........................................................... 9
1.3.2 Depository................................................................... 10
1.3.3 Responsibilities................................................................ 10
1.4 GENERAL SYMBOLS AND LEGEND ..............................................10
1.4.1 References and hints............................................................ 10
1.4.2 Legend......................................................................11
1.5 DECLARATION OF CONFORMITY ...............................................11
1.6 LIMITATION OF LIABILITY ..................................................... 11
1.7 WARRANTY STATEMENTS AND POLICIES ........................................11
1.8 COPYRIGHT PROTECTION .....................................................11
1.8.1 Trademarks...................................................................11
1.9 SPARE PARTS ................................................................12
2SAFETY 13
2.1 WARNING NOTICES ..........................................................13
2.2 GENERAL SAFETY NOTES ......................................................13
2.3 SOURCES OF DANGER / RISKS ..................................................13
2.4 INTENDED USAGE OF PRODUCT ............................................... 14
2.5 SAFETY SYMBOLS ............................................................14
2.5.1 Safety symbols used in manual.....................................................14
2.5.2 Safety symbols on the product..................................................... 15
2.6 MODIFICATION AND RETROFITTING ............................................15
2.7 PERSONNEL QUALIFICATION ..................................................15
2.7.1 Personnel classification.......................................................... 15
2.8 PERSONAL PROTECTIVE EQUIPMENT ............................................15
2.8.1 Eye protection.................................................................16
2.8.2 Protective clothes.............................................................. 16
2.8.3 Safety shoes.................................................................. 16
2.8.4 Snood-type cap or safety cover.....................................................16
2.9 SAFETY INSTALLATIONS ......................................................16
3TRANSPORT / PACKAGING / STORAGE 17
3.1 TRANSPORT INSPECTION ......................................................17
3.2 UNPACKING / LOADING .......................................................17
3.3 PACKAGING .................................................................17
3.3.1 The packaging.................................................................17
3.3.2 Handling packaging material...................................................... 17

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3.4 INTERNAL TRANSPORTATION ..................................................18
3.5 STORAGE ...................................................................18
4PRODUCT SPECIFICATIONS 19
4.1 DIMENSIONS / WEIGHT .......................................................19
4.2 TECHNICAL SPECIFICATIONS .................................................. 19
4.3 REQUIREMENTS ON THE INSTALLATION LOCATION ...............................20
4.4 RATING PLATE ...............................................................20
5PRODUCT DESCRIPTION 23
5.1 CONCEPT ...................................................................23
5.2 FRONT ELEMENTS ............................................................23
5.2.1 Operator panel................................................................ 24
5.2.2 Gap setting wheel.............................................................. 24
5.2.3 Display of gap setup............................................................ 24
5.2.4 Setting knob for ejection chute.....................................................24
5.2.5 Wire end switch................................................................24
5.2.6 Wire end switch lift............................................................. 24
5.2.7 Wire entry guide............................................................... 24
5.2.8 Roller lever................................................................... 24
5.3 REAR / CONNECTORS .........................................................24
5.3.1 Postfeed interface (PPI, option).....................................................25
5.3.2 RS 232 interface................................................................25
5.3.3 HS/PF (HotStamp/Prefeeder) interface................................................25
5.3.4 Pedal connector............................................................... 26
5.3.5 Rating plate...................................................................26
5.3.6 Power connection.............................................................. 26
5.3.7 Main power switch..............................................................26
5.3.8 Fuse holder...................................................................26
5.4 DANGEROUS ZONES ON THE MACHINE .........................................26
5.4.1 Safety marking................................................................ 27
5.4.2 Danger zones operating area...................................................... 27
5.4.3 Danger zones rear.............................................................. 28
6INSTALLATION / FIRST COMMISSIONING 29
6.1 SAFETY INSTRUCTIONS .......................................................29
6.2 SAFETY APPLIANCES .........................................................29
6.3 POSITIONING / PUTTING INTO OPERATION ......................................29
6.3.1 Unpacking and setting up........................................................ 29
6.3.2 Setting the measuring unit and the menu language......................................30
6.3.3 Connecting compressed air (option).................................................30
7GENERAL HANDLING / OPERATION 31
7.1 GENERAL TOPICS FOR THE OPERATION .........................................31
7.2 SWITCHING ON ..............................................................31
7.3 SWITCH OFF ................................................................ 31

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7.4 SETUP ......................................................................31
7.4.1 Loading wire..................................................................31
7.4.2 Producing a wire............................................................... 32
7.5 CHANGING THE ENTRY GUIDE .................................................32
7.6 WORK TO BE DONE AFTER OPERATION ..........................................34
7.6.1 General maintenance............................................................34
7.6.2 Additional maintenance work......................................................34
8OPERATION OF THE CONTROL SOFTWARE 35
8.1 OVERVIEW OPERATOR PANEL ..................................................35
8.1.1 Display...................................................................... 35
8.1.2 Keyboard.................................................................... 36
8.2 GENERAL ...................................................................37
8.2.1 Menu structure................................................................ 38
8.2.2 Input area....................................................................38
8.2.3 Entry fields................................................................... 39
8.3 MAIN MENU .................................................................39
8.4 WIRE SCREENS ...............................................................39
8.4.1 Wire data 1................................................................... 40
8.4.2 Wire data 2................................................................... 40
8.4.3 Wire marking..................................................................41
8.4.4 Wire stacker (PPI, option)......................................................... 42
8.4.5 Cable coiler (PPI, option)..........................................................42
8.5 FILE MENU ..................................................................42
8.5.1 New........................................................................ 43
8.5.2 Load........................................................................43
8.5.3 Save........................................................................44
8.5.4 Save as...................................................................... 44
8.6 CONFIGURATION ............................................................44
8.6.1 Devices......................................................................45
8.6.2 User........................................................................ 47
8.7 DIAGNOSTICS ...............................................................47
8.7.1 Info.........................................................................48
8.7.2 Machine..................................................................... 48
8.7.3 Peripheral....................................................................49
8.8 PASSWORD RESTRICTION .....................................................50
8.8.1 User level selection............................................................. 51
8.8.2 Change password.............................................................. 51
8.8.3 Password on/off................................................................51
8.8.4 Reset password................................................................52
8.8.5 Access rights..................................................................52
9OPERATION USING A MARKING DEVICE 53
9.1 INFORMATION FOR WIRE MARKING .............................................53
9.2 INSTALLING THE WIRE MARKER UNIT ...........................................53
9.2.1 Determining the distance.........................................................53

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10 DIAGNOSTICS / TROUBLESHOOTING 55
10.1 GENERAL FAULT LOCALIZATION ...............................................55
10.1.1 Safety instructions..............................................................55
10.1.2 Behavior in case of an error........................................................55
10.2 FAULT INDICATORS ..........................................................55
10.3 DRAWINGS / CIRCUIT DIAGRAMS / FLOW CHARTS ................................55
10.4 ERROR MESSAGES ............................................................55
10.5 WARNINGS ..................................................................57
10.6 ACTIONS AFTER SOLVING ERRORS ..............................................58
11 MAINTENANCE / MAINTENANCE SCHEDULE 59
11.1 SAFETY INSTRUCTIONS .......................................................59
11.1.1 Personal protective equipment.....................................................59
11.2 CUSTOMER SERVICE ..........................................................59
11.2.1 Hotline...................................................................... 59
11.2.2 Behavior in case of an error........................................................59
11.3 CLASSIFICATION .............................................................59
11.3.1 Access rights..................................................................59
11.4 MAINTENANCE SCHEDULE ....................................................59
11.4.1 General......................................................................60
11.4.2 Maintenance chart..............................................................60
11.5 CIRCUIT DIAGRAMS, DRAWINGS, SPARE PART LISTS ...............................60
11.6 SPECIFICATION OF SPARE PARTS ...............................................60
11.7 GENERAL MAINTENANCE WORK ............................................... 60
11.7.1 General maintenance............................................................61
11.8 SETTINGS ...................................................................61
11.8.1 Adjusting blades............................................................... 61
11.8.2 Configuring the machine......................................................... 63
11.8.3 Setting back to factory default..................................................... 63
11.9 MAINTENANCE / REPAIR WORK ................................................64
11.9.1 General / safety................................................................64
11.9.2 Opening the housing............................................................65
11.9.3 Replacing blades...............................................................66
11.9.4 Replacing motors...............................................................67
11.9.5 Replacing belts................................................................ 69
11.9.6 Replacing feed rollers............................................................70
11.9.7 Exchanging mains fuses..........................................................73
12 SPARE PARTS / EXPLODED VIEW DRAWINGS 73
13 DECOMMISSIONING / DISPOSAL 75
13.1 DECOMMISSIONING ..........................................................75
13.2 DISASSEMBLY / DISPOSAL .....................................................75

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14 APPENDIX 77
14.1 SOFTWARE UPGRADE ........................................................ 77
14.1.1 Installing Iguana ...............................................................77
14.1.2 Downloading upgrade file........................................................ 77
14.1.3 Upgrade procedure.............................................................78
14.2 CONNECTOR HS / PF ......................................................... 79
14.2.1 For use with a PreFeeder......................................................... 79
14.2.2 For use with a HotStamp......................................................... 80
14.3 PRE-/POSTFEED INTERFACE (PPI, OPTION) .......................................81
14.3.1 POSTFEED interface.............................................................82
14.4 BLOCK DIAGRAM ............................................................90
14.5 LUBRICATING GREASE MICROLUBE GBU-Y 131 ...................................91
INDEX 105

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1. General
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GENERAL
Thank you for your trust in the Schleuniger technique! You have acquired a high performance Schleuniger
product, designed and manufactured in our factory to your needs. Read through this manual with due
care and attention. It contains important tips and safety instructions, which allow precise and reliable
wire/cable production.
1.1
MANUFACTURER
In this Manual, Schleuniger AG Thun, Switzerland is referred to as manufacturer and abbreviated with
„Schleuniger“.
Schleuniger AG Phone: [phone]
Bierigutstrasse 9 Fax: [phone]
3608 Thun Email: Mailto:[email protected]
Switzerland Web: http://www.schleuniger.com
1.2
MANUFACTURING DATE / PRODUCT TYPE
See “EG-Declaration of Conformity (Register 2)“ of the ring binder.
1.3
INFORMATION ABOUT THE OPERATOR'S HANDBOOK
▄
The Operator's Handbook is part of the product and contains all the relevant information necessary to
operate the product efficiently and safely as intended.
▄
The mentioned safety notes and directions and as for the application field valid local accident preven-
tion regulations and general safety regulations must be complied.
▄
If the product changes hands, the Operator's Handbook must be supplied to the new owner.
▄
Make sure to update any relevant safety changes and corrections to the Operator's Handbook which
are available. Ask your local Schleuniger distributor for updates.
1.3.1
Contents of the manual
General
Each person using the product must be properly trained and have read and understood the Operator's
Handbook. This is also imperative, even when the respective person has operated such a product or simi-
lar previously and where they have been trained by the manufacturer.
The Operator's Handbook is no longer valid, if any of its contents (except a Quick Start Card, where availa-
ble) are removed or is changed on the data storage medium.
As Operator's Handbook we declare:
▄
In printed form the entire content of the folder according to the contents table.
▄
In electronic form, this „Reference Manual“, and the document „Parts Catalog“.
Construction
We are trying to make the operation of our products as easy as possible. To achieve this we have devel-
oped a concept for the Operator's Handbook.
The Operator's Handbook consists of at least three parts:

1. General
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Quick Start Card (optional)
The Quick Start Card is available as a quick reference to take out of the ring binder. It is meant for the user
(operator), which is operating the product daily. See chapter "2.7.1 Personnel classification (Page 15)".
Reference Manual
A detailed description for the product and all options with full explanation of all functions available and
the maintenance. The Reference Manual is meant for the beginner as well as for the experienced user
(qualified personnel) as a learning- and reference guide. See chapter "2.7.1 Personnel classification
(Page 15)".
Parts catalog
A manual with the most important components of the product including the available options and the
wear parts. This part of the Operator's Handbook is intended mainly for the technical specialist. See chap-
ter "2.7.1 Personnel classification (Page 15)".
1.3.2
Depository
The Operator's Handbook must be available to the operating personnel at all times. Keep the Operator's
Handbook in such a way that it will not become damaged, so that the contents will remain clearly legible
beyond the expected lifespan of the product.
1.3.3
Responsibilities
▄
This Operator's Handbook must be kept near the product. It must be available to the operating per-
sonnel at all time.
▄
Always follow the instructions in this Operator's Handbook fully and without restraint.
1.4
GENERAL SYMBOLS AND LEGEND
1.4.1
References and hints
The listed pictograms have the following meaning in the Operator's Handbook:
Tip:
Application note and other useful infor-
mation which improves the intended uti-
lization of the product.
Info:
Information which helps to operate the
product efficiently and error-free.
Magnifier:
Overview diagram, introduction chapter.
1-2-3
Menu level:
Sub-screen with indication of the screen
level (viewed from main menu).
Procedure:
Important activity direction, program-
ming example.
3
Figure reference:
Referencing of text to picture elements in a
previous figure.
Topic:
Important safety relevant reference.
Disposal:
Waste that must be recycled and not be
disposed of with household waste.