Lincoln Electric OPTITOME II Series Mounting instructions

CUTTING MACHINE
OPTITOME II
HPC II
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
EDITION : EN Instructions for use REF : 8695 4788
REVISION : A
DATE : 11-2018 Original instructions

Thank you for the trust you have expressed by purchasing this equipment,
which will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer shall not be liable if the product is used in association with
items not recommended by the manufacturer.
For your safety, below is a non-limitative list of recommendations or
requirements, many of which appear in the labour code.
Lastly, please inform your supplier of any error you may find in this
instruction manual.

8695 4788
OPTITOME HPC 2 I
CONTENTS
A - IDENTIFICATION.........................................................................................................................1
B - SAFETY INSTRUCTIONS............................................................................................................2
1 - AIRBORNE NOISE .............................................................................................................2
2 - CONSIGNES PARTICULIERES DE SECURITE................................................................3
3 - LAYOUT..............................................................................................................................6
C - DESCRIPTION .............................................................................................................................8
1 - DESCRIPTION....................................................................................................................8
2 - GENERAL...........................................................................................................................9
3 - MECHANICAL ASSEMBLY................................................................................................10
4 - CUTTING TABLE................................................................................................................11
5 - TRANSVERSE CARRIAGE................................................................................................12
6 - POWER SYSTEMS ............................................................................................................12
7 - CONSOLE...........................................................................................................................13
8 - LIMIT OF SUPPLY..............................................................................................................14
D - ASSEMBLY AND INSTALLATION..............................................................................................15
1 - CONDITIONS OF INSTALLATION.....................................................................................15
2 - FLOOR PREPARATION.....................................................................................................16
3 - PUTTING IN PLACE OPTITOME 2040...............................................................................16
4 - PUTTING IN PLACE OPTITOME 1530...............................................................................23
5 - CONNECTING THE ENERGY SUPPLIES.........................................................................25
E - OPERATOR MANUAL.................................................................................................................27
1 - DESCRIPTION OF CONTROLS.........................................................................................27
2 - STARTING UP THE MACHINE..........................................................................................28
3 - STOPPING THE MACHINE................................................................................................30
F - MAINTENANCE............................................................................................................................31
1 - SERVICING.........................................................................................................................31
2 - TROUBLESHOOTING........................................................................................................33
3 - SPARE PARTS...................................................................................................................36
PERSONAL NOTES ..........................................................................................................................42

8695 4788
II OPTITOME HPC 2
INFORMATIONS
DISPLAYS AND PRESSURE GAUGES
The analogue and digital measuring devices or displays of voltage, current, speed, pressure, etc. are to be
considered as indicators
N°
MACHINE
07005030NG
OPTITOME HPC II 1530
07005010NG
OPTITOME HPC II 2010
07005040NG
OPTITOME HPC II 2040
07005060NG
OPTITOME HPC II 2060

8695 4788 / A
OPTITOME HPC 2 A-1
A - IDENTIFICATION
Quote this information in all correspondence.

8695 4788 / A
B-2 OPTITOME HPC 2
B - SAFETY INSTRUCTIONS
For general safety instructions, please refer to the specific manual supplied with the equipment « 8695 7050 ».
1 - AIRBORNE NOISE
Please refer to the specific manual supplied with the equipment.

8695 4788 / AB - SAFETY INSTRUCTIONS
OPTITOME HPC 2 B-3
2 - CONSIGNES PARTICULIERES DE SECURITE
HANDLING
For installation or maintenance operations, the operator must
use the lifting eyes provided for that purpose and shown on
the drawing.
CONDITIONS OF USE
No object is to be placed on the rolling tracks.
Do not climb on the cable drag chain.
Before handling sheets, make sure that the safety of persons
and property is protected.
Before using the machine, make sure that all the guards are in
place.
All guard covers must be screwed in.
Only authorised personnel may access electrical cabinets,
which must have locking systems.
No maintenance may be carried out on the machine when it is
supplied with power.
For any extended absence, the operator must shut off the
supply of utilities (electricity and fluids).
Before anyone starts working between the rolling tracks, make
sure that the power supply to the machine has been switched
off (locking an emergency stop button is sufficient).
Switch the power source off while changing the wearing parts
of the torch if the plasma process is being used.
STABILITY
The machine must be anchored to the floor.
"No climbing on the structure of the machine other than on
platforms or gangways designed for that purpose. To access
equipment at heights, the user must use accessing means in
accordance with the regulations, such as a safe mobile gangway,
lift basket etc".
Clean the working area from time to time.

B - SAFETY INSTRUCTIONS 8695 4788 / A
B-4 OPTITOME HPC 2
This machine may only be moved by its designer, namely LINCOLN
ELECTRIC.
Never modify the machine.
The machine is not designed for anchoring lifting equipment.
The use of Personal Protective Equipment (PPE) is mandatory.
Machine maintenance must be carried out with all the energy
supplies switched off.
The disconnection and padlocking of all energy sources is
mandatory.
The emergency stop and safety lines must be interlocked and tested
in accordance with the electricity diagram of the machine.
HANDLING OF PARTS
The equipment for handling workpieces that have been or
need to be cut is not part of the supply and is to be provided
by the customer. The customer must therefore take protective
measures appropriate for the equipment for handling the
workpieces.
IMPORTANT: While handling sheets to cut, take the
necessary precautions to avoid impacts on the machine and
the rolling tracks.
Impacts on any of the elements can lead to squareness faults
or the malfunctioning of the electrical shaft and therefore
incorrect cutting of the workpieces.
For safety reasons, the operator may not climb on the cutting
tables to handle the workpieces.
An accidental manoeuvre could restart the movement
unintentionally.
The machine must remain under the supervision of a trained
operator when it is operating.

8695 4788 / AB - SAFETY INSTRUCTIONS
OPTITOME HPC 2 B-5
IMPORTANT :
BEFORE ANY MAINTENANCE OPERATION, REMEMBER TO :
Switch off and lock out the electricity supply
Switch off, flush and lock out the gas and compressed air
supplies.
IMPORTANT! "Do not remove the Nylstop nuts from the
fastening screws of the guards: they keep them captive"

B - SAFETY INSTRUCTIONS 8695 4788 / A
B-6 OPTITOME HPC 2
For safety reasons, please apply the label supplied in this folder near the machine control console.
3 - LAYOUT
The operator station is located in front of the control console.
The machine you have purchased can be hazardous if you do not take certain
precautions for use.
Make sure that no part of the machine can come within less than 500 mm of an obstacle
according to the safety standards NF EN 349.
Important: the operator passage way must absolutely be clear over a minimum width of
800 mm according to safety standards NF EN 547-1-3.
The floor should be marked out as shown in the enclosed drawing.
While accessing the marked area, any person could be hit by the machine or the cable
drag chain.
See layout drawing supplied