Huskie Tools SP-40 Instruction Manual

HUSKIE TOOLS, INC.
Operating Instruction Manual
For SP-40 Hydraulic Cutters
With Parts List

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GENERAL INFORMATION GUIDE FOR CUTTERS
The following steps are guidelines for safe operation of the Huskie cutters. Please take the time to review them
as these are helpful hints that have been accumulated over the years.
1. Stay within the maximum cutting limits of each tool as listed on page 5.
2. Try to keep the cutter head clean. When cleaning, use a spray lubricant to avoid a build up of dirt and
sand which will damage the cutter head.
3. Stop pumping when the blade reaches the extreme end of its advance. If the material being cut (usually
wire rope or soft cables) seems to be cut but does not break free of the tool, this indicates that the blade
is jammed on a small piece of cable. Refer to “troubleshooting” on page three to free the blade.
4. All Huskie tools require proper care. Occasional cleaning and degreasing in solvent, and sharpening
blade and cutter head, will keep these tools operating without problems.
5. The most common problem encountered is blade breakage. Ninety-nine percent of all breakage
occurs because the cutter head is not securely latched before cutting. If the latch is not secured, the
blade will push open the cutter head and damage both the body head and blade. This causes the outside
ear of the blade to break on an angle. In some cases the whole cutter head may crack in half. Cutting
material that is not specified may also cause blade damage. In time these blades will fatigue and crack
and must then be replaced.
6. There may be a residue of oil present on new tools when they are removed from the original shipping
container. This is to protect the tool from corrosion during shipment and storage, and should not be
considered defective. The tool can be cleaned with a spray degreaser or soapy water.
7. If tool is jammed, avoid beating directly on the tool with a hammer, especially avoid flattening the
piston cylinder. Use a hammer in conjunction with a block of wood or soft material to free the blade.
8. All tools can be reconditioned and overhauled. Call factory and obtain an RGA # for returning tools.

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9. If the cutters are used under water, wash them down and lubricate after each use. This whole operation
takes less than five minutes. It may be helpful to paint new tools with a light color, corrosion resistant
paint.
10. Always return tools to their carrying bag to protect them from sand and dirt. Extra bags can be
purchased.
11. Always carry a spare blade, preferably attached to the carrying bag.
12. Use clear hydraulic fluid MV-32 available from your dealer or HTI.
13. When cutting, keep area clear of spectators as hardened metals may fly apart when severed.
14. Always cut the material at a 90 degree angle to the blade. Any other angle may cause the blade and
head shear to fracture. See illustration below.
GENERAL INFORMATION GUIDE FOR CUTTERS

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TROUBLESHOOTING GUIDE
1. Problem: Small wire strands or pieces of cable or debris get jammed between the cutter head and blade,
not allowing the blade to retract.
Solution: A) Hold release lever down while tapping on the ram with a block of wood and a hammer. If
this does not work or tool continues to hang up, proceed to step “B”.
B) Remove blade screw and release the ram. Then disassemble cutter head and remove burrs from both
blade and head shear, using a flat grinding stone on the rolled edge. Do not sharpen like a knife – leave
cutting edge flat! See illustration on page 2.
2. Problem: Blade is advanced under pressure with no load and the release lever seems to be stuck.
Solution: A) Use both hands to depress lever using body weight and the ground or other strong surface
for support. If this does not work, proceed to step “B”.
B) Lay tool flat on the ground or other strong surface and hit release lever with a block of wood and a
hammer to release pressure.
3. Problem: Tool will not advance when handle is pumped.
Solution: A) Remove body handle and check oil reservoir for proper fluid level. The oil should be to the
top of the reservoir when the cap is removed. Be sure the tool is fully retracted before removing cap.
B) After storing for a long period of time, or occasionally when the tool is new, a check ball may be stuck
not allowing it to advance. Invert the tool and rap the cutter head sharply on the ground. Do this several
times, then pump handle to advance the blade.

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OPERATING INSTRUCTIONS FOR ALL “SP”
SERIES HYDRAULIC CUTTERS
1. Before cutting, make sure the material being cut is within the proper cutting capacity of the tool being
used.
2. Before connecting the tool head, make sure the pump and hose being used is working properly, and
adjusted to and rated at 10,000 psi. The use of a pump or hose that is not rated for 10,000 psi working
pressure may cause severe tool damage and result in personal injury.
3. Connect the tool head to the pump or hose, making sure all coupler connections are secure. It is
important that all connections are tight for tool to function properly.
4. Open cutter head by lifting latch or removing lock pin. Depending on the model being used.
5. Insert material between cutter head and blade and secure latch. It is important that you check the latch
for proper engagement before continuing with the cut. Failure to secure the latch can result in severe
tool damage and personal injury.
6. Align the material at a 90 degree angle to the blade. This will ensure a proper cut with minimal
distortion. If the material is cut at any other angle, severe blade damage may occur. Refer to diagram
on page two for proper alignment.
7. Proceed by operating pump to advance blade. If the pump has a hold feature, it is important to check
for proper alignment of material and blade before cutting. Continue to operate pump and cut material.
8. Once the cut is made stop the pump and release pressure to retract the blade. It is not necessary to
advance the tool any further after the cut has been completed. If the tool blade hangs up, be sure to
check if coupler connections are tight, release mechanism on pump is functioning properly, or refer to
page three “troubleshooting” to release blade.
9. Always wear eye protection and any other specified safety equipment when cutting. Be sure
surrounding area is clear, as hardened metals may fly apart when severed.
10. For EHS guy wire or bridge strand, use models SP-24CC, S-24CC or S-32CC only! The use of
any other SP-series cutter will result in severe blade damage and may cause personal injury.
11. Models SP-85 and SP-100 are designed for use on non-ferrous metals only! Do not cut steel or severe
tool damage and personal injury may occur.

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SP SERIES SPECIFICATIONS
SP-20 SP-24 SP-32 SP-40 SP-55 SP-85 SP-100
output 4.4 ton output 7.8 ton output 20 ton output 6.28 ton output 13.12 ton output 2.7 ton output 8.3 ton
weight 3 lbs weight 5 lbs weight 19 lbs weight 7.2 lbs weight 18 lbs weight 11 lbs weight 27 lbs
size 5"Lx3"W size 11"Lx3.5"W size 14"Lx3.25"W size 12"Lx4"W size 15"Lx4.5"W size 19"Lx5"W size 24"Lx6"W
Wire 20mm 22mm 32mm Do not cut 26mm Communication 100mm
Ropes 9/16" 7/8" 1-1/4" 1" cables 3.35" 4"
Soft Steel 14mm 20mm 32mm 16mm 32mm Lead sheath 100mm
Bolts 9/16" 3/4" 1-1/4" 5/8" 7/8" cables 3.35" 4"
Rebar, 13mm 16mm 26mm 16mm 20mm Soft CU & AL 89mm
ground & 1/2" 5/8" 1" 5/8" 3/4" cables 3" 3-1/2"
anchor rod
ACSR 20mm 22mm 32mm 40mm 50mm
3/4" 7/8" 1-1/4" 1-1/5" 2" DO NOT CUT
Standard 14mm 16mm 22mm 16mm 20mm
*Guy 1/2" 5/8" 7/8" 5/8" 5/8" DO NOT CUT
strand

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MODEL SP-40 PARTS DIAGRAM

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MODEL SP-40 PARTS LIST
1 Guide Piece (A) 40-02 1
2 Guide Piece (B) 40-04 1
3 3 X 12 Drive Pin (AW) 40-05 2
4 Head Shear (H.A.) 40-07H 1
5 M12 Lock Washer 40-09 2
6 M12 X 30 Screw 40-11 2
7 Bushing 40-12 2
8 Blade 40-14 1
9 Pin (43) 40-15 1
10 CE-10 Snap Ring 40-16 2
11 Lock Pin Ass'y 40-17 1
12 M8 Hex. Nut 40-24 4
13 M8 Lock Washer 40-25 4
14 Roller 40-27 2
15 4 X 40 Drive Pin (AW) 40-28 1
16 Stud Bolt (17) 40-30 2
17 M10 Hex. Nut 40-31 4
18 M10 Lock Washer 40-32 4
19 Support Plate 40-34 2
20 Stud Bolt (16) 40-36 2
21 Body Head P40-02 1
22 2 X 12 Drive Pin (AW) 40-21 1
23 M5 X 8 Screw (C.P.) P55A-02 1
24 Spring (121) 40-38 1
25 Blade Screw 40-40 1
26 Ram 40-42 1
27 P-32 Back Up Ring (B.C.) 40-43 1
28 P-32 O-Ring 40-44 1
29 Cylinder P40-01 1
30 Female Coupler IZUMI 100-24 1
31
F.
P85-80 1
32 Female Coupler P.H. Type P85-81 1
DESCRIPTION
QTY.
CODE
QTY.
NO.
CODE
NO.
DESCRIPTION

All Huskie REC-Series battery driven products carry a 5 year warranty, and the ECO-Series
carry a 3 year warranty. The BP-70E, BP-70EI, and the BP-70MH batteries carry a 5 year
warranty from the date stamped on the battery. The LED indicator on the BP-70-EI battery
carries a 1 year warranty from purchase date. Hydraulic hammers carry a one year warranty
and all other Huskie products carry a 5 year warranty. Huskie reserves the right to determine
all warranty claims. Failure due to misuse, abuse or repairs attempted by anyone other than
Huskie Tools, Inc., or an authorized service center render this warranty null and void. Our
patented drop-out bypass cartridge can be re-calibrated or tested at no charge for the life
of the tool. All factory repaired or reconditioned hydraulic tools carry a one year warranty
on parts and labor.
REPAIR AND WARRANTY CLAIMS
All claims must be sent to Huskie for inspection and authorization. A Return Goods
Authorization is required before shipping tools to Huskie. Secure the authorization by
telephoning 1-800-860-6170 or writing to Huskie's main office with details of claim. Non-
warranty repairs are handled using the same procedure. Repairs exceeding 50% of the cost
of a new tool will be advised before repairs are made.
PLEASE RETAIN FOR YOUR RECORDS
Purchaser’s Name _____________________________________________________
Address _____________________________________________________
City, State, Zip _____________________________________________________
Tool Model Number _____________________________________________________
Serial Number _____________________________________________________
Date Purchased From _____________________________________________________
Purchased From _____________________________________________________
MODEL SP-40 WARRANTY

HOW TO GET SERVICE UNDER THE TERMS OF THE LIMITED WARRANTY
Return your product directly to Huskie Tools, Inc. as our representative network is not
prepared to service the product under the terms of this warranty.
1. Write, call or fax Huskie stating the tool’s purchase date and problem. You will be
given a RGA # to assure that your merchandise will be properly handled upon its
receipt.
2. CAUTION: Make sure the product is packaged adequately so as to prevent damage
or loss during transit. The shipment must be prepaid and we recommend that it be
insured. A cover letter indicating the reason for the return should be included in
order to facilitate repairs.
SEND THIS PORTION WITH ANY TOOL WHEN REQUESTING REPAIRS,
WARRANTY OR RECONDITIONING WORK.
PLEASE CALL OR FAX HUSKIE FOR AN RGA#
Customer Job No. _______________________
Address________________________________
City___________________________________ State _____ Zip _____
Tool Model ____________________________
Warranty Claim _____ Repair Only ____
Customer Name:____________________
Phone ( _____ ) ________________________
City___________________________________ State _____ Zip _____
Serial No. _________________________
Estimate Required: Yes _____ No _____
MODEL SP-40 WARRANTY

198 N. Brandon Drive
Glendale Heights, Illinois 60139
[phone] Fax [phone]
Toll Free 1-800-860-6170
http://www.huskietools.com
[email protected]