SCHUNK RSS R1 Repair manual

Translation of the original manual
RSS R1/W1
Receiver RSS R1, Transmitter RSS W1

Imprint
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03.00 | RSS R1/W1 | Assembly and Operating Manual | en | 0889125
Imprint
Copyright:
This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely sup-
plied to our customers and operators of our products and forms part of the product. This
documentation may not be duplicated or made accessible to third parties, in particular
competitive companies,
without our prior permission.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0889125
Edition: 03.00|19/04/2017|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear customer,
congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase.
Kindest Regards
Yours SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
www.schunk.com

Table of contents
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Table of contents
1 General.................................................................................................................... 5
1.1 About this manual .............................................................................................. 5
1.1.1 Presentation of Warning Labels.......................................................... 5
1.1.2 Applicable documents ........................................................................ 6
1.2 Warranty ............................................................................................................ 6
1.3 Scope of delivery ................................................................................................ 6
1.4 Accessories......................................................................................................... 6
2 Basic safety notes ................................................................................................... 7
2.1 Intended use ...................................................................................................... 7
2.2 Not intended use................................................................................................ 7
2.3 Constructional changes ...................................................................................... 7
2.4 Environmental and operating conditions........................................................... 8
2.5 Personnel qualification....................................................................................... 9
2.6 Personal protective equipment.......................................................................... 9
2.7 Notes on safe operation................................................................................... 10
2.8 Malfunctions .................................................................................................... 10
2.9 Disposal ............................................................................................................ 10
2.10 Notes on particular risks .................................................................................. 11
3 Technical data.........................................................................................................12
3.1 Technical Data RSS-R1...................................................................................... 12
3.2 Technical Data RSS-W1 .................................................................................... 13
3.3 Technical data snap-action switch ................................................................... 13
3.4 Technical Data Battery ..................................................................................... 14
3.5 Information on radio link and range ................................................................ 14
4 Assembly ................................................................................................................16
4.1 Mount and connect receiver RSS R1 ................................................................ 16
4.2 Wiring proposition for connection to the system ............................................ 17
4.3 Mount transmission module RSS-W1 on lathe chuck ROTA TB/TB2/EP with fast
stroke (LH) ........................................................................................................ 19
4.4 Changing the battery........................................................................................ 19
5 Start-up ..................................................................................................................20
5.1 General information on commissioning........................................................... 20
5.2 Program transmitter to the receiver................................................................ 20
5.3 Checking position of the antenna .................................................................... 21
5.4 Setting watchdog time on the receiver............................................................ 22
6 Functional description ............................................................................................23
6.1 RSS-R1 .............................................................................................................. 23
6.1.1 LED .................................................................................................... 23

Table of contents
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6.1.2 Measuring jacks ................................................................................ 24
6.1.3 General discription ........................................................................... 24
6.1.4 Function description delivery condition ........................................... 25
6.1.5 Status definition................................................................................ 26
6.1.6 Time response................................................................................... 27
6.1.7 Function of the DIP switch................................................................ 27
6.1.8 Delete transmitter ID........................................................................ 28
6.1.9 Signaling the distance between signals or the signal strength ......... 28
6.1.10 Setting the limit value for battery monitoring.................................. 29
6.1.11 Setting the output behaviour ........................................................... 30
6.1.12 Teaching the limit value (teaching threshold) .................................. 30
6.1.13 Setting the watchdog time ............................................................... 30
6.1.14 Function of the DIP 5 Extension of the reception range during the
learning procedure ........................................................................... 31
6.1.15 Manual setting of transmitter ID (programming) ............................. 32
6.1.16 Output behaviour of the watchdog .................................................. 32
6.1.17 Software block diagram .................................................................... 32
6.2 RSS-W1 ............................................................................................................. 33
6.2.1 Operation.......................................................................................... 33
6.2.2 Setting switching point on the snap-action switch ........................... 33
6.2.3 Checking function ............................................................................. 33
6.2.4 LED - Display ..................................................................................... 33
7 Troubleshooting .....................................................................................................34
8 Maintenance and care ............................................................................................35
9 Assembly drawing...................................................................................................36
10 Information FCC certification ..................................................................................39
11 Translation of original declaration of incorporation ................................................40
12 Annex to Declaration of Incorporation....................................................................41

General
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1 General
1.1 About this manual
This manual contains important information for a safe and appro-
priate use of the product.
This manual is an integral part of the product and must be kept ac-
cessible for the personnel at all times.
Before starting work, the personnel must have read and under-
stood this operating manual. Prerequisite for safe working is the
observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under Ap-
plicable documents [} 6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.

General
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1.1.2 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following con-
ditions:
• Intended use in 1-shift operation
• Observe the applicable documents Applicable documents [}
6]
• Observe the ambient conditions and operating conditions Link
Ungebungs- und Einsatzbedingungen
Parts touching the workpiece and wear parts are not included in
the warranty.
The warranty of the battery is valid for 36 months from the deliv-
ery date to the production facility if used appropriately.
1.3 Scope of delivery
The scope of delivery includes
• Wireless sensor technology RSS Receiver R1, Transmitter W1 in
the version ordered
– Application with RSS wireless sensor
– RSS receiver R1 per insert
– RSS-R-A antenna per insert
– Repeater box
– Coaxial cable
– Relay with changer
– Battery
1.4 Accessories
The following accessories, which must be ordered separately, are
required for the product:
• Spare parts kit (identification number: 1150471)
Contents of spare parts kit, Assembly drawing [} 36].

Basic safety notes
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2 Basic safety notes
2.1 Intended use
The RSS radio sensor system is used for transmitting sensor posi-
tions using a transmission path from the radio sensor box to the
receiver.
NOTE
The RSS radio sensor system has FCC/IC certification and may
therefore be operated in the USA or Canada.
• The product may only be used within the scope of its technical
data, Technical data [} 12].
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial use.
• Appropriate use of the product includes compliance with all in-
structions in this manual.
2.2 Not intended use
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written ap-
proval of SCHUNK.

Basic safety notes
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2.4 Environmental and operating conditions
• Make sure that the product is a sufficient size for the applica-
tion.
• Ensure that the area surrounding the receiver is free of sprayed
water and vapors, as well as free of dust from abrasion or pro-
cessing.
• The transmission path established by the system can be disrup-
ted by exterior influences temporarily or permanently. This
means that the conditions of the sensors at the receiver are not
updated for the duration of the interference. The interference is
only reported by the receiver once the watchdog time has
elapsed. It must be ensured that such interference cannot cause
damage. The watchdog time must be set for a period of time
suitable for the process.
• Within the range of 868.3 MHz, the system does not correspond
to the EMC regulation for radio wave penetration immunity. A
loss of wireless telegrams may occur in this range. If the an-
tenna is at a distance of over 25 cm from the receiver, the prob-
ability of interference increases. The application must therefore
be tested before it is integrated into a machine.
• Wireless switching receivers may not be used in conjunction
with devices that directly or indirectly serve human, health or
life saving purposes or that may endanger people, animals or
property when operated! This is the result of the classification
of the radio switching receiver in "Class 2 Equipment" according
to ETSI EN 301 489-3 V1.4.1 (2202-08) "Specific conditions for
short-range devices (SRD)".
• The time lag between measurable telegrams must be at least 50
ms.

Basic safety notes
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2.5 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently quali-
fied, the result may be serious injuries and significant property
damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and regu-
lations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and reg-
ulations.
Instructed person Instructed persons were instructed by the operator about the del-
egated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
2.6 Personal protective equipment
Using personal protective equipment
Not wearing personal protective equipment while working with
the product, may result in dangers that impact the personnel's
safety and health.
• While working with the product, observe the health and safety
regulations and wear the required personal safety equipment.
• Observe the valid safety and accident prevention regulations.
• In case of sharp edges and corners and rough surfaces, wear
protection gloves.
• In case of hot surfaces, wear heat-resistant protection gloves.
• When dealing with hazardous substances, wear protection
gloves and goggles.
• In case of moving parts, wear tight protection clothes.

Basic safety notes
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2.7 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the func-
tion and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special environ-
ments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and environ-
mental protection regulations regarding the product's applica-
tion field.
2.8 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the malfunc-
tion.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
2.9 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and en-
vironmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.