Schwinn MPower Echelon2 Power Upgrade User manual

INSTALLATION
GUIDE
MPower™ Echelon2 Console
MPower™ Echelon2 Power Upgrade
MPower™ Echelon2 External Wiring Kit
Core Health & Fitness

Page 2
TABLE OF CONTENTS ..............................................................................................................................................2
INTRODUCTION ............................................................................................................................................. 3
WHAT’S IN THE BOX? ............................................................................................................................................. 4
INSTALLATION ............................................................................................................................................. 7
AC™ SPORT (ALL SKUs) & AC™ PERFORMANCE (SKU 100175) .......................................... 7
AC™ PERFORMANCE (SKU 9-7320) & AC™ PERFORMANCE PLUS (ALL SKUs).............20
CALIBRATION ........................................................................................................................................... 28
SERVICE MENU ...........................................................................................................................................30
TABLE OF CONTENTS

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This installation guide details how to install and setup the following:
• Schwinn® MPower™ Echelon2 Console, P/N 740-8727
• Schwinn® MPower™ Echelon2 Optional Power Upgrade, P/N 740-8730
• Schwinn® MPower™ Echelon2 External Wiring Kit, P/N 740-8875
Use the matrix below to determine which conguration is appropriate for the install:
Bike + Sensor Cong. Uses 740-8727? Uses 740-8730? Uses 740-8875? Page
AC Sport w/RPM (Speed)
Sensor only*
YN YPg.7
AC Sport w/RPM & Power
Sensor*
YY YPg.7
AC Performance (SKU
100175) w/RPM (Speed)
Sensor only*
YN YPg.7
AC Performance (SKU
100175) w/RPM & Power
Sensor*
YY YPg.7
AC Performance + ACPP
w/RPM Sensor only
Y N N Pg. 20
AC Performance + ACPP
w/RPM & Power Sensor
Y Y N Pg. 20
*NOTE: The console cable must be externally routed on the AC™ Performance (100175 SKU ONLY)
and AC™ Sport model (ALL SKUs). This requires that the External Wiring Kit, 740-8875 be used.
Tools Needed (not included in kit)
• Phillips screw driver
• 2.5mm hex key
• 3mm hex key
• Glove
• Soft-jaw pliers (Pliers with protective rubber or plastic caps over jaws)
INTRODUCTION

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The complete contents of the box include the following parts. If any parts are missing from the box, contact customer
service.
SCHWINN® Echelon2 (Part #740-8727)
Package includes components listed below
Index Part Number Description QTY
1 740-8727 SCHWINN® Echelon2
1.1 110-3640 SCREW, PHP, M4x0.7x10, SS 3
1.2 110-3641 SCW-BHCS M5x0.8x14 SS 2
1.3 110-3642 SCREW, M3X0.5,12mm, SHC, HK, SS,GR 8.8 2
1.4 110-3643 SCREW, M3X0.5,6mm,RHM,PH,SS 1
1.5 140-3585 KIT,WIRE SADDLE CLIP, ECH 2 1
1.6 740-8727 016 BOX, MPOWER Q 1
1.7 740-8822 SRB, MPOWER Q, RECTANGLE HOLE 1
1.8 740-8925 ASSY, SCHWINN® Echelon2,COMPUTER 1
1.9 740-8926 SPEED SENSOR ASSY, WIRED 1
1.1 740-8927 COSMETIC CAP ASSY 1
1.11 740-8928 RJ45 2-PIN LONG CABLE 1
1.12 740-8929 MOUNT, M POWER Q 1
1.13 740-8930 SRB MOUNT, M POWER Q 1
1.14 740-8938 CD,OWNERS/INST MANUAL,ECH 2C7 1
WHAT’S IN THE BOX?

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SCHWINN® Echelon2 Power Upgrade Kit (Part #740-8730)
Package includes components listed below
Index Part Number Description QTY
1 740-8730 SCHWINN® Echelon2 POWER UPGRADE
1.1 110-3644 SCREW, M4X0.7X14, BHSC,HE,SS 3
1.2 740-8607 CALIBRATION TOOL, ZERO POINT, ACPP 1
1.3 740-8730-005 POWER SENSOR UPGRAGE PACKAGING 1
1.4 740-8931 POWER UPGRADE CABLE, RJ45 1
1.5 740-8932 2-PIN SHORT SPEED SENSOR CABLE 1
1.6 740-8933 ASSY, MAGNET, SENSOR, ECH 2 1
1.7 740-8934 ASSY, ECH2 POWER 1
1.8 740-8935 PAD,RUBBER,POWER SENSOR 1

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SCHWINN® Echelon2 External Wire Kit (Part #740-8875)
Package includes components listed below
NOTE: The console cable must be externally routed on the AC™ Performance (100175 SKU ONLY)
and all AC™ Sport models. This requires that the External Wiring Kit, 740-8875 be used. The console
cable for the AC Performance Plus is routed internally
Index Part Number Description QTY
1 740-8875 KIT, EXTERNAL WIRE, Echelon2
1.1 740-8875_001 EXTERNAL CABLE COVER ASSY 2
1.2 740-8875_005 CABLE CLAMP 1

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Installing the Echelon2 with the RPM (Speed) Sensor & External Wiring Kit
1. Insert batteries into console following the pattern in the
case.
2. Mount the console
NOTE: On the AC Sport (ALL SKUs) the console mount attached
to the bottom of the handlebar slider.
a. Loosen pop pin
b. Push handlebar slider forward to the limit
c. Tighten pop pin
INSTALLATION

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d. Mount the console bracket using three M5 x 14mm
button head screws.
Caution: over-tightening screws by using an
impact, screw gun, etc. will damage the handlebar
e. Secure the cosmetic cover with the M5 x 16mm screw
f. Slide the console onto the bracket. Insert the M3 x 6mm
pan head screw and tighten with the screw driver
3. Remove the screw from under the handlebar, install one of
the wire clips, and secure with the same screw.

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If installing the Power sensor (740-8730), skip to Page
14, Step 1. Otherwise, continue to Step 4.
4. Plug the console cable (740-8928 “RJ45 2-PIN LONG CABLE)
RJ45 connector into the console then slide the grommet of
the cable into the slot on the connector protective cap as
shown.
5. Attach the protective cap to the bracket using the two M3 x
12mm socket head cap screws, and tighten with the 2.5mm
hex key
6. Prior to installing the upper conduit, clean head tube with
isopropyl alcohol and allow to air dry.

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7. Peel the non-stick strip o the plastic conduit base (yellow).
8. Attach the base (blue) aligned to forward edge and lower
edge of the frame tube.
9. Insert the cable through the slot
10. Snap the outer part of the cable duct onto the base with
the cable inside
11. Using a Phillips screw driver, remove the sweat guard
Caution: Do not use a power drill in removing and
re-installing, over-tightening screws will damage the frame
12. Route the cable through the sweat guard
13. Re-mount the sweat guard