SCM SEPRI SPV 232 Guide

DOCUMENTAZIONE TECNICA
TECHNICAL DOCUMENTATION
DOCUMENTATION TECHNIQUE
TECHNISCHE DOKUMENTATION
DOCUMENTACION TECNICA
PROGRAMMATORE ELETTRONICO
ELECTRONIC PROGRAMMER
PROGRAMMATEUR ELECTRONIQUE
ELEKTRONISCHE PROGRAMMIERUNG
PROGRAMADOR ELECTRONICO
SEPRI SPV 232
SUPERSET XL
ENGLISH
0000571068F/0

SPV 232/0-GB Superset XL 1
SEPRI
CONTENTS
Generalinformation 2
Functions of the keys 3
Constants input 4
General constants 5
Constants of A axis: 6
Constants of B axis: 7
Min.and max.measure input for each axis 8
Real measure input:manual mode 9
Programming 10
Display of programs in memory 11
Axis adjusting in manual mode with incremental motion 12
Axis adjusting in manual mode (absolute) 12
Trouble signaling 13
Control replacing 14
Machine specifications for Superset XL model
(spindle lifting and widening) 15
REL.00

2SPV 232/0-GB Superset XL
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GENERAL INFORMATION
SEPRI SPV 232 control enables to store 99 programs for each axis.
Display (B fig.1) for 1.st axis
Display (C fig.1) for 2.nd axis
FIG.1
A = SELECTED PROGRAM NUMBER
B = DISPLAY FOR 1.ST AXIS (SPINDLE LIFTING)
C = DISPLAY FOR 2.ND AXIS (WIDENING)
D = WORKING FUNCTION 1.ST AXIS THE ACTIVE AXIS IS
E = PROGRAM EXECUTION DISPLAYED BY FLASHING
H = EXECUTION END OF ONE DISPLAY
U = PROGRAM DISPLAY
C = AXES CONSTANTS
P = PROGRAM NUMBER
d = GENERAL CONSTANTS
E = OPERATING FUNCTION 2.ND AXIS:
L = EXECUTION END
P = SELECTOR FOR MANUAL OR ELECTRONIC OPERATION .
DC B
E
A
P

SPV 232/0-GB Superset XL 3
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FUNCTION OFTHE KEYS
VIS Display of programmed measures
PROG Programming measures and - sign when entering negative values; constants input
EX Execution of a program previously stored
MAN Movement of one axis according to an absolute or incremental mesure not programmed
(manual mode)
STOP Interruption of a motion selected from program or by manual vement
ESC Exit from program functions EX, VIS and simultaneous return to measures displayed
CAL Resetting the axes to a reference measure by means of proximity switch.
ENTER = Confirmation, execution, storage
P = Selector for program enabling or disabling

4SPV 232/0-GB Superset XL
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1
DC
B
E
A
CONSTANTS INPUT
NOTE: Thisoperationiscarriedoutforbothaxesduringthemachinetest;neverchangethesevalues.
1) Press PROG key
2) Enter 1, 4 and 8 (electronic acces key)
3) The number of the constant you are going to change flashes on display (A fig.1)
4) PressENTERkey:therealconstantvalueshallappearondisplay(BFig.1)orenterthenumber
of another constant to be modified, then press ENTER key.
5) Press C key and enter the new value.
Press ENTER key to store the value.
6) After storing the next constant is displayed, then you may start again from point 4).
7) Theseoperationare tobe carriedoutforallconstants(seetables lateron), thenpressESCkey
to go out from the function.

SPV 232/0-GB Superset XL 5
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GENERAL CONSTANTS
d1 1 = Measure display (millimeters)
2 = Measuredisplay (inches)
d2 1 = Programmer with 1 axis running
2 = Preogrammer with 2 axes running
d3 1 = Separate motion of both axes
2 = Simultaneous motion of both axes
d4 1 = 2.nd axis (Display C fig.1) millimeter/inch
2 =
d5 1 = Taking up slack 1.st axis upwards
2 = Taking up slack 1.st axis downwards
d6 1 = Slack taking up of second axis (shifting outward)
2 = Slack taking up of second axis (shifting inward)
d7 1 = Not used - Value set always to 1
2 =
d8 1 = Not used - Value set always to 1
2 =
d9 1 = Sequence motion OFF
2 = Sequence motion ON
d10 1 = Device for automatic set up of left vertical spindle OFF
2 = Device for automatic set up of left vertical spindle ON
NOTE: As to the constant value see: MACHINE SPECIFICATION.

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CONSTANTS OF A AXIS
C1= 1 automatic setting not active
2 automatic setting active
C2= 1 1-speed motion
2 2-speed motion
C3 = encoder constant (pulse number every mm shifting multiplied by 4)
C4 = timing value for switching over from quick to slow motion (milliseconds)
C5 = timing value for motion direction reverse (milliseconds)
C6 = adjusting tolerance (hundredth of millimeter))
C7 = value for switching over from quick to slow motion to the measure required (millimeters)
C8 = extrastroke (below zero point, millimeters)
C9 = definition of field end in the first inertia area
C10= definition of field end in the second inertia area
C11= definition of field end in the third inertia area
C12= definition of field end in the fourth inertia area
C26= encoder pulse correction due to lead screw error
C28= max. incremental motion 1.st axis
NOTE: As to the constant value see: MACHINE SPECIFICATION.

SPV 232/0-GB Superset XL 7
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CONSTANTS OF B AXIS:
C13= 1 automatic setting not active
2 automatic setting active
C14= 1 1-speed motion
2 2-speed motion
C15= encoder constant (pulse number every mm shifting multiplied by 4)
C16= timing value for switching over from quick to slow motion (milliseconds)
C17= timing value for the motion direction reverse (milliseconds)
C18= adjusting tolerance (hundredth of millimeter)
C19= value for switching over from quick to slow motion to the measure required (millimeter)
C20= extrastroke (below zero point, millimeters)
C21= definition of field end in the first inertia area
C22= definition of field end in the second inertia area
C23= definition of field end in the third inertia area
C24= definition of field end in the fourth inertia area
C25= position in which the slack taking up reverse occurss
(sexagesimal degrees)
C27= encoder pulse correction due to lead screw error
C29= max.incremental motion 2.nd axis
NOTE: As to the constant value see: MACHINE SPECIFICATION.

8SPV 232/0-GB Superset XL
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MIN. MAX. MEASURE INPUT FOR EACH AXIS
NOTE: This operation is carried out during the machine test; do not change these values.
1) Press C and 1 keys at the same time
2) The min. measure stored for 1.st axis (spindle lifting) flashes on flashes on display (B fig.1).
3) Press C key to delete an eventual stored measure: 00000 appears
4) Enter the value corresponding to the min. measure given in the table at the end of the page.
5) Press ENTER key
6) The max. measure stored for 1.st axis flashes on display (B fig.1).
7) Press C key: 00000 appears
8) Enter the max. measure given in the table at the end of the page.
9) Press ENTER key
10) The min. measured stored for 2.nd axis (widening) flashes on display (C fig.1)
11) Carry out instructions 3)- 4) -5)- 6)- 7) and 8) by entering the data for 2.nd axis
12) The min. measure for 1.st axis flashes again
13) Press ENTER over and over again to check the 4 values you have entered.
14) Press ESC key to end the value input step.
NOTE: in this way you have entered the right min. and max. measures
Min. measure 1.st axis = .......
Max. measure 1.st axis = .......
Min. measure 2.nd axis = .......
Max. measure 2.nd axis = .......

SPV 232/0-GB Superset XL 9
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REAL MEASURE INPUT: MANUAL MODE
(C N.1 = CN.13 = 1)
1) Withmanualselctorsenabledforthemotionofbothaxes(AandB)movetheaxestotheposition
selected as a reference for the manual setting: see MACHINE SPECIFICATIONS
2) Press CAL and 1 keys at the same time
3) The real measure stored for A axis flashes in sector (B fig.1)
4) Press C key : 0000000 appears
5) Enter the value of the real measure: see MACHINE SPECIFICATIONS
6) Press ENTER
7) The real measure appears in sectors (B and C fig.1)
8) Press CAL and 2 keys at the same time
9) The real measure stored for B axis flashes in sector (C fig 1)
10) Carry out instructions 4)-5)-6) for entering the real measure value for B axis: see MACHINE
SPECIFICATIONS

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PROGRAMMING
AXIS PROGRAMMING
1) Press PROG key, PRG PASS appears on display (A fig.1)
2) Press 7, 3 and 1 keys (electronic access key):
P01 appears on the display.
3) Enter the number of the program to be written or modified by numerical keys.
4) Press ENTER key: the program required appears.
5) The measure for spindle lifting flashes on display (B fig.1); press C key to erase the value.
6) Enter the new measure
7) Press ENTER key to store.
8) Display (C fig.1) flashes, press C key to erase the data displayed
9) Proceed as indicated in point 6) and 7).
NOTE: to switch off an axis from the program (that is to hinder any axis motion) you have to proceed
as indicated in point 5).then press CAL key:—— appears, then press ENTER.
Press ENTER key to store.
This procedure is valid for both axes : in this case the program carries out only the adjusting of the
axis which is at a measure different from the measure required in the program.
10) To write further programs carry out instructions 3) -4) 5) 6) -7) 8); otherwise press ESC key to
go out from programming.

SPV 232/0-GB Superset XL 11
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DISPLAY OF STORED PROGRAMS
After programming the machine, VIS keys enables to display all programs stored.
NOTE: This function does not permit to modify the stored data: if you have modify the data return to
the programming function.
1) Press VIS key: UOI flashes
NOTE: The flashing display indicates that you are selecting the number of the program to be
displayed.
2) Press to confirm the flashing program number (e.g: =1) or enter the program number then
press ENTER key.
3) The program required is shown on the displays of the control
4) Press ENTER key for another selection
5) Press ESC key to go out from the display fuction.

12 SPV 232/0-GB Superset XL
SEPRI
AXIS ADJUSTING IN MANUAL MODE WITH INCREMENTAL MOTION
NOTE: this function is foreseen to make the setting of a new tool easy.
Incremental shifting means that the measure you enter is added or subtracted from the real
measure of the axis.
Proceed as follows:
1) Press MAN key:
1 = INCR
2 = ABS
appears,
2) Press key 1:
M1 flashes on display (B fig.1) (spindle lifting)
3) Press the numerical keys corresponding to the measure desired for spindle lifting or press
ENTER key if this axis shall not be moved and if you want to reach the next axis.
4) Proceed as indicated in point 3) for widening, then press ENTER key for program execution
For negative measures, after entering the shifting measure desired, press "PROG".
5) Enter the measure desired (press “PROG” for negative measures)
6) Press ENTER key for adjusting execution
AXIS ADJUSTING IN MANUAL MODE (ABSOLUTE)
The control carries out also adjustings which are not stored.
Proceed as follows:
1) Press MAN key:
MAN = INCR
2 = ABS
appears.
2) Press 2 key:
M - 2 .... display (B fig.1) (spindle lifting) flashes
3) Enter the measure desired if you want to move the 1.st axis (spindle lifting) or press ENTER
key if you do not want to move this axis but you want to pass to the next axis.
4) Proceed as indicated in point 3) for widening, then press ENTER key for program execution

SPV 232/0-GB Superset XL 13
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TROUBLE SIGNALING
TROUBLE
E flashes on display (D fig.1): machine not ready for working
CAUSE WHAT TO DO
Axis adjusting not finished Wait for the complete adjusting
Program execution not complete Checkthemagneticlimitswitches,pressSTOPkey
and repeat the adjusting
TROUBLE
OUT appears on display (B or C fig.1) or on both displays:
the control relative to that axis is locked
CAUSE WHAT TO DO
Values of the measure required Check that the measure required is between the
for adjusting min. and max. value.
TROUBLE
The display of programmer is suddenly switched off/on or the ciphers displayed disappear
CAUSE WHAT TO DO
Mains voltage variations Proceed as indicated in
paragraph REAL MEASURE
TROUBLE
STOP appears on display (B or C fig.1) or on both displays: movement not possible
CAUSE WHAT TO DO
Emergency button on during the Release the button
adjusting
Intervention of the probe of motor(s) Wait until the probe is reset
TROUBLE
Error appears
CAUSE WHAT TO DO
Access code wrong Select the function again input the access code

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CONTROL REPLACING
In this case proceed as follows:
1) Shut off the power to the control board
2) Open the panel to which the positioner is fastened
3) Remove the terminal boards by considering their arrangement and the cables connection
(NOTE: do not use screwdriver, switch off only the terminal boards).
4) Unscrew the side fastening parts, replace the programmer
5) Connect the terminal boards again, put the control board under voltage
6) Input the min. and max. measure : see the next page
7) EntertheconstantsthevaluesofwhichareindictedinMACHINESPECIFICATION(seenext
pages)
8) Enter the real measure (see relative paragraph)
9) Shut the panel with care
10) Write the working programs which were eventually stored
11) Carry out adjusting tests

SPV 232/0-GB Superset XL 15
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MACHINE SPECIFICATION FOR SUPERSET XL: SPINDLE LIFTING AND WIDENING
(To be filled by the tester)
GENNERAL DATA OF THE MACHINE
REF.N ................... SERIAL NUMBER ................
COUNTRY ................ TEST DATE .........
SEPRI SPV 232 CONTROL
OVERALL DIMENSIONS 186 X 90 X 148 (depth)
SERIAL NUMBER .........................
TEST DATE ...............
A) MAX. STROKE OF THE AXES:
MAX. STROKE OF A AXIS (SPINDLE LIFTING)
........../...... (min./max. measure)
MAX. STROKE OF B AXIS (WIDENING)
........../... 230 .. (min./max. measure)

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B) MACHINE CONSTANTS
GENERAL A AXIS B AXIS
(SPINDLE LIFTING) (WIDENING)
dI = 1 C 1 = 1 C 13 = 1
d2 = 2 C 2 = 1 C 14 = 2
d3 = 2 C 3 = 67 C 15 = 80
d4 = 1 C 4 = 15 C 16 = 15
d5 = 1 C 5 = 30 C 17 = 30
d6 = 2 C 6 = 10 C 18 = 10
d7 = 1 C 7 = 30 C 19 = 10
d8 = 1 C 8 = 3 C 20 = 3
d9 = 1 C 9 = 1000 C 21 = 1000
d10= 1 C 10 = 1000 C 22 = 1000
C 11 = 1000 C 23 = 1000
C 12 = 1000 C 24 = 1000
C 26 = 10060 C 25 = 0
C 27 = 10000
REFERRED TO
THE MACHINE
d1 =
d2 =
d3 =
d4 =
d5 =
d6 =
d7 =
d8 =
d9 =
d10=