Sealey PDME160B User manual

INSTRUCTIONS FOR:
PILLAR DRILLS WITH
DIGITAL VARIABLE SPEED
MODEL NO: PDME160B & PDME200F
1. SAFETY INSTRUCTIONS
PDME160B-PDME200F - 1 - 151204
1.1 ELECTRICAL SAFETY
p WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also
recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are
plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual
Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1 The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1 and 1.1.2
and use a Portable Appliance Tester.
1.1.4 Ensure that cables are always protected against short circuit and overload.
1.1.5 Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6 Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7 DO NOT pull or carry the appliance by the power cable.
1.1.8 DO NOT pull the plug from the socket by the cable.
1.1.9 DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal E.
b) Connect the BROWN live wire to the live terminal L.
c) Connect the BLUE neutral wire to the neutral terminal N.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10 Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket
with your electrician.
1.1.11 If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use
of 2.5mm² section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.
1.2 GENERAL SAFETY
pWARNING! Disconnect drill from mains power before changing accessories, servicing or performing any maintenance.
3Maintain the drill in good condition (use an authorised service agent).
pWARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts. A
guard or any other part that is damaged must be repaired or replaced, before the tool is used, to ensure that it will operate
properly and perform its intended function. The safety guard is a mandatory fitting where drill is used in premises covered by
the Health & Safety at Work Act.
3Check alignment of moving parts and check for possible broken parts.
3Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
3Ensure the set screws of the head frame are screwed tight before using the drill.
3Secure the drill to the bench/floor to avoid it tipping, sliding or walking.
3Drill is designed for use with drill bits only.
3Ensure the chuck is securely fastened to the spindle.
3Remove adjusting keys, chuck key and wrenches from the machine and working area before switching on.
3Use clamps or a vice (not included, but available from your Sealey dealer) to secure the workpiece. DO NOT attempt to hold the
workpiece by hand.
3Refer to speed chart for recommended drilling speeds.
pWARNING! Always wear approved eye or face protection when operating this drill. Use a face or dust mask if dust is generated.
pWARNING! DO NOT wear gloves when drilling.
3Others in the workplace should keep a safe distance from the drill, especially when it is in operation.
3Keep the work area as childproof as possible by using padlocks and master switches.
3Keep drill bits clean and sharp for best and safest performance. Follow the instructions for lubrication and changing accessories.
FUSE RATING 13 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Brown
Live
Wire
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.

PDME200F
16mm
MT2
430mm
180mm
85mm
Variable
300-2600rpm
600mm
1080mm
Ø300mm
200mm x 180mm
415mm x 245mm
76mm
1600mm
62mm
350W-230V
500W-230V
70kg
GDMX/KC
60kg
3Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
3Locate the drill in a suitable work area. Keep area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Secure non-stable workpiece with a clamp, vice or other adequate holding device.
3Avoid unintentional starting.
7DO NOT use the drill for a task it is not designed to perform.
7DO NOT allow untrained persons to operate the drill.
7DO NOT get the drill wet or use in damp or wet locations or areas where there is condensation.
7DO NOT operate the drill if damaged.
7DO NOT use drill in an area where paint fumes, solvents or flammable liquids pose a potential hazard. Keep flammable material away
from the drill when operating. Flammable waste, such as wiping or cleaning rags, must be placed in a closed metal container and disposed
of correctly.
7DO NOT exceed the rated capacity of the drill.
7DO NOT operate the drill if any parts are missing as this may cause failure and/or personal injury.
7DO NOT leave the drill operating unattended.
7DO NOT operate the drill when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7DO NOT pull the cable from the power supply.
3When not in use, switch off the drill, remove plug from the power supply and do not leave until the drill chuck has come to a complete stop.
2. INTRODUCTION AND SPECIFICATION
Variable speed models allow stepless control of drilling speed between minimum and maximum enabling finer control of finish and tolerance.
Side knob control allows speed to be adjusted whilst machine is running and RPM is displayed on the front digital LCD panel. Meets CE
Machinery Directive 98/37/EC, Low Voltage Safety Directive 79/23/EEC and EMC Directive 89/336/EEC. Safety devices fitted include a no-volt
release switch, allowing insurance company approval for use in educational establishments. Supplied with chuck guard.
Model PDME160B
Chuck size 16mm
Spindle Nose Taper MT2
Swing 430mm
Chuck to Upright Face 180mm
Spindle Travel 85mm
Number of Speeds Variable
Speed Range 300-2600rpm
Spindle to Table - max. 360mm
Spindle to Base - max. 640mm
Working Table Ø300mm
Working Base 200mm x 180mm
Overall Base 415mm x 245mm
Column Diameter 76mm
Overall Height
Collar Diameter
1000mm
62mm
Nominal Motor Power 350W-230V
Maximum Motor Power 500W-230V
Weight
Optional Keyless Chuck 16mm GDMX/KC
PDME160B-PDME200F - 1 - 151204
3.1 ASSEMBLY (REFER TO DIAGRAMS OVERLEAF)
3.1.1 Place the column assembly on the base, align the holes and secure with the bolts and washers provided (fig 1).
3.1.2 Insert the worm gear into the pinion assembly and slot into the adjusting handle, tighten hex screw with 3mm allen key (fig 2).
3.1.3 Insert the rack into the pinion assembly and slide the construction onto the column, seat the base of the rack into the lower collar of
the column (fig 3).
3.1.4 Slot the table into the pinion assembly and secure with the tightening handle (fig 4).
3.1.5 Slide the rack collar onto the column so it sits on the rack, tighten the hex screw with the 4mm allen key (fig 5).
3.1.6 Place head drill head onto the column (aligning with the base) and secure the two hex screws using the 4mm allen key (fig 6).
3.1.7 Slot the depth scale onto the handle base, then proceed to screw the feed handle into place in and counter-clockwise direction, then
secure the supplied bolt and washer with a 6mm allen key, screwing in a clockwise direction (fig 7).
3.2 DRILL MOUNTING
3.2.1 For stability and safety it is important that the drill base is securely bolted to the workbench/floor .
3.2.2 Ensure that the mounting surface is capable of supporting the drill together with the weight of the heaviest likely workpiece.
3. ASSEMBLY

fig 1
fig 5
fig 2
fig 3
fig 4
PDME160B-PDME200F - 1 - 151204

fig 6
fig 7
fig 8
p p
WARNING! Ensure the drill is unplugged from the mains power supply before commencing.
4.1 INSTALL DRILL BIT
4.1.1 Insert drill bit into chuck jaws to 1" (25mm) deep (avoid inserting small bits too far) and centre bit in chuck before tightening with the
supplied chuck key.
4.2 ADJUSTING THE TABLE
4.2.1 To adjust table up or down, loosen the column clamp bolt (fig 2.4) then turn the adjusting handle (fig 2.2).
4.2.2 To turn the table around the column, loosen the rack collar slightly, then loosen the column clamp bolt, turn the table to the desired
position then secure the bolt and the rack collar.
4.3 ADJUSTING THE SPEED
4.3.1 To adjust the speed of the drill, simply turn the speed control dial (fig 8) located on the opposite side of the drill to the feed handle
until the desired speed is shown on the digital display.
p p
WARNING! Do not adjust the drilling speed while the drill is not running or when it is slowing down.
4.3.2 Choose the speed for drilling operation carefully before you begin to drill the workpiece (see drill speed chart - Section 5).
4.3.3 To reset the digital display during operation, press the reset button located below the LCD panel (fig 7.5).
4.4 POSITIONING THE WORKPIECE
4.4.1 T
o prevent table damage, rest the workpiece on a piece of wood.
The wood should rest on the table so that one end of it is against the left side of the column, to prevent it spinning when the drill bit
breaks through the workpiece.
4.4.2 For small workpieces that cannot be clamped to the table, use a drill vice (not included). Vice must be clamped or bolted to table.
4.5 SETTING THE DRILL DEPTH
4.5.1 Use the scale located on the collar of the feed handle.
4.5.2 Loosen the depth scale locking screw (fig 7.4) and set the scale to the depth desired. Tighten locking screw.
4.5.3 When ready to drill, simply pull the feed handle. The drill will stop at the set depth.
4. OPERATING INSTRUCTIONS
PDME160B-PDME200F - 1 - 151204

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts
without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12 months from
purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and promotions call us on
01284 757525 and leave your full name and address, including postcode.
PROBLEM POSSIBLE CAUSE SOLUTION
Excessive noise: 1. Incorrect belt tension. 1. Adjust tension.
2. Spindle is dry. 2. Disassemble spindle/quill and lubricate.
3. Pulley is loose. 3. Tighten pulley.
4. Bearing damaged. 4. Replace the bearing.
Excessive drill wobble: 1. Chuck is loose. 1. Tighten the chuck by pressing it against the table.
2. Bearing or spindle shaft is worn. 2. Replace worn part.
3. Chuck is worn. 3. Replace the chuck.
Drill binds in the workpiece: 1. Feed pressure is too great. 1. Apply less pressure.
2. Belt is loose. 2. Adjust tension.
3. Drill bit is loose. 3. Tighten the chuck jaws with the key.
4. Speed is too fast. 4. Change the speed.
Drill burns or smokes: 1. Speed is too fast. 1. Change the speed.
2. Chips are not discharging. 2. Clean the drill bit.
3. Drill bit is dull. 3. Use a new bit.
4. Lubrication needed. 4. Lubricate while drilling.
5. Feed pressure is too great. 5. Apply less pressure.
Table is difficult to raise: 1. Lubrication is needed. 1. Lubricate with light oil.
2. Rack is bent. 2. Straighten the rack.
7. TROUBLESHOOTING
6.1 Clean the tool after each use. A coat of automobile-type wax applied to the table and column will help to keep the surfaces clean.
6.2 Blow out any dust that may have accumulated in the motor.
6.3 Periodically lubricate the table elevation rack/gear/worm mechanism and the spindle sleeve exterior.
6. MAINTENANCE
5. DRILL SPEEDS
PDME160B-PDME200F - 1 - 151204
Declaration of Conformity We, the sole importer into the UK, declare that the product listed here is in conformity with the following standards and directives.
The construction file for this product is held by the Manufacturer and may be inspected, by a
national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd.
Sole importer into the UK
of Sealey Quality Machinery.
Signed by Mark Sweetman
15th December 2004
www.sealey.co.uk
01284 757500 01284 703534 [e-mail]
Web email
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
PILLAR DRILLS WITH DIGITAL VARIABLE
SPEED MODELS: PDME160B & PDME200F
73/23/EEC LOW VOLTAGE DIRECTIVE
89/336/EEC EMC DIRECTIVE
98/37/EC MACHINERY DIRECTIVE
93/68/EEC CE MARKING DIRECTIVE
2600rpm
1350-2100rpm
1190-1350rpm
720-1190rpm
480-720rpm
350-480rpm
300-350rpm
6.4mm
9.5mm
16mm
22mm
31.75mm
41.4mm
50.8mm
4.8mm
6.4mm
9.5mm
12.5mm
19mm
22mm
25.4mm
4mm
5.5mm
8.75mm
12mm
17.5mm
19mm
-
3.2mm
4.8mm
7.9mm
11mm
16mm
20.5mm
-
2.4mm
3.2mm
6.4mm
8.75mm
12.5mm
16mm
-
1.6mm
2.4mm
4mm
6.4mm
9.5mm
12.5mm
-
1.2mm
1.6mm
3.2mm
4.8mm
7.9mm
11mm
14.5mm
0.8mm
1.2mm
1.6mm
3.2mm
6.4mm
9.5mm
12.5mm
WOOD ZINC
DIECAST
ALUMINIUM
& BRASS PLASTIC CAST IRON & BRONZE
STEEL MILD
&
MALLEABLE
STEEL
CAST &
MED
CARBON
STAINLESS
STEEL
SPEED RANGE