Sealey SD800 User manual

INSTRUCTIONS FOR: VARIABLE SPEED
HAMMER DRILLS
MODELS : SD800 & SD1000
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.2 GENERAL SAFETY
3Disconnect the drill from the mains power before changing accessories, servicing or performing any maintenance.
3Maintain drill in good condition. Check moving parts and alignment, and keep drill bits sharp. If necessary use an authorised service agent.
3Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
3Wear approved safety eye protection with side shields, and a dust mask if drilling generates dust. Rubber gloves are recommended when
using out doors, and safety gloves when drilling items such as steel, brick work etc,
3Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.
3Use drill in an adequate working area for its function, keep area clean, tidy and free from unrelated materials, and ensure adequate lighting.
3Prevent body contact with grounded surfaces to avoid electric shock i.e. pipes, radiators, ranges, refrigerators etc.
3Evaluate your working area before using the drill i.e. ceiling, floors and enclosures may contain hidden electrical wires or water piping.
3Maintain correct balance and footing. DO NOT over-reach and ensure the floor is not slippery and wear non skid shoes.
3The supplementary handle grip should always be attached for use.
3Keep children and unauthorised persons away from the working area.
3Secure non stable work piece with a clamp, vice or other adequate holding device. DO NOT hold unsecured work in your hand.
3Avoid unintentional starting, and ensure the lock on button is disengaged before use.
7DO NOT force the drill to achieve a task it was not designed to perform.
7DO NOT operate drill where there are flammable liquids or gasses.
7DO NOT get the drill wet or use in damp or wet locations.
7DO NOT operate the drill if any parts are missing or the drill is damaged as this may cause failure and/or possible personal injury.
7DO NOT operate the drill when you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry the drill with your finger on the power switch, or carry by the power cord, or leave the drill running whilst unattended.
3When not in use switch drill off, remove plug from power supply, clean the drill and store in safe, dry, child proof area. ,
SD800 & SD1000 - 2 - 110603
1.1. ELECTRICAL SAFETY
p WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.
A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal E.
b) Connect the BROWN live wire to the live terminal L.
c) Connect the BLUE neutral wire to the neutral terminal N.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a
suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm2, but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm2section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Brown
Live
Wire
FUSE RATINGS
SD800 - 5AMP
SD1000 - 13AMP

3. OPERATING INSTRUCTIONS
MODEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SD800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SD1000
Input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V 50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230V 50Hz
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000W
Speed at no load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 3000rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 1100 / 0 - 3000rpm
Chuck capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 - 13mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 - 13mm
Hammer action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-48000bpm . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 16500 / 0 - 45000bpm
Drilling capacity for steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13mm
Maximum capacity for wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32mm
Maximum capacity for concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16mm
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5kg
Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.0dB(A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89.7dB(A)
Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.0dB(A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102.7dB(A)
Vibration level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.71m/s2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.25m/s2
2. TECHNICAL SPECIFICATIONS
1. Trigger lock button
2. On/Off switch
3. Forward/reverse
selector
4. Variable speed knob
5. Chuck
6. Drill/impact selector
7. Side handle
8. Depth gauge
9. Chuck key
10.High/low gear knob
(SD1000only)
3.1. PREPARING DRILL FOR USE.
3.1.1. Ensure the drill is switched off and unplugged from the mains power supply.
3.1.2. Fitting the side handle. (See figs.1&2 item 7) Fit supplementary handle grip by placing the handle assembly over chuck head and
onto the machine neck. Secure by rotating the handle clockwise until it is tight and the handle can no longer be moved. To ensure a
good grip in all circumstances the angle of the handle may be changed by rotating the handle grip anticlockwise until the handle
assemble is loose. Rotate the handle to the desired angle and retighten.
3.1.3 Fitting the depth gauge. (See figs.1&2 item 8) To fit the depth gauge loosen the side handle and pass the gauge through the handle
clamp to the required depth. Rotate the handle to the required angle. As the handle is tightened the depth gauge will also be gripped firmly.
3.2. DRILL CONTROLS
3.2.1. ON/OFF Variable speed trigger. Your drill has a variable speed control on/off trigger (See figs.1&2 item 2) which increases the speed
the more the trigger is depressed. Adjacent to the trigger is a button that can be used to lock the trigger in the ON position for
continuous extended drilling.
3.2.2 Trigger lock. (See figs.1&2 item1) To lock ON, depress the trigger, push in and hold the button then release the trigger. Release the
lock on button and your drill will continue running accordingly.
3.2.3 To release the lock depress the trigger and release it.
3.2.4 Power failure. If you have the lock on feature engaged during use and your drill becomes disconnected from the power supply,
disengage the lock on feature immediately.
p p
WARNING! Before connecting your drill to power supply, ensure it is not in the lock on position as this may result in
damage and personal injury. Depress the trigger to ensure release. DO NOT use the lock on facility for jobs where your drill
may need to be stopped suddenly. ,
3.2.5. Maximum speed setting control. The variable speed trigger has a small rotating knob incorporated into it (See figs.1&2 item 4)
which can be used to control the maximum speed of the drill. When the knob is set to the maximum or +setting the trigger can be fully
depressed allowing the drill to turn at its maximum speed. As the knob is turned towards the minimum or - setting the movement of the
trigger is restricted so that the drill will turn at a lower pre-set speed when the trigger is fully depressed. This facility is useful when
working with materials that should be drilled at a constant, lower speed.
3.2.6. Two speed gearbox.(SD1000 only ) The SD1000 also incorporates a 2 speed mechanical gearbox which used in conjunction with the
other speed controls adds additional versatility to this model.To select the lower speed turn the gear selector knob so that 1 is adjacent to
the arrow on the casing. To select the higher speed turn the gear selector knob so that 2 is adjacent to the arrow on the casing.
( See fig.2 item10 ) It may be necessary to rotate the chuck by hand slightly whilst using the gear selector in order to get the gears to mesh.
p p
WARNING! Only change gear when the drill is not turning.
The required speed will depend on the material and task in hand. The following may be used as a general guide.
a) Low speeds are recommended for hard materials i.e. stone, ceramic, concrete, high tensile steel, and tasks such as starting
holes without centre punch, driving screws, mixing paint etc.
b) Medium speeds are suitable for plastics and laminates.
c) High speeds recommended for soft materials such as wood, aluminium, copper, bronze and brass.
s s
CAUTION: DO NOT run your drill at low to medium speeds for extended periods of time as this may cause drill to overheat.
To cool drill run it without a load for approximately 3 minutes at full speed.
3.2.7 Direction of rotation. Select either forward or reverse rotation using the lever mounted directly above the trigger. (See figs.5) The lever
flicks from left to right. Select reverse by moving the lever to the left to be adjacent to the L symbol and the trigger lock button. To select
the forward direction flick the lever to the other side to be adjacent to the R symbol.
s s
CAUTION: Do not change direction of rotation whilst the drill is running.
SD800 & SD1000 - 2 - 110603
fig.1 SD800 fig.2 SD1000

4. MAINTENANCE.
4.1. Changing the drill chuck.
To remove the drill chuck open the chuck fully. Locate the internal screw head and undo turning the screw CLOCKWISE (left handed
thread. Stop the chuck from moving by securing the the nut at the base of the chuck (fig1. 5) with a spanner.To replace the chuck
reverse the above process.
4.2. Cleaning
Keep the drill ventilation slots clean and free from obstructions. If available blow compressed air into the vents to clear any internal
dust (safety goggles must be warn when undertaking this process). Keep the outer case of the drill clean and free from grease.
DO NOT wash with water or use solvents or abrasives.
4.3. Brushes must be changed by an authorised Sealey service agent. ,
3.5. STANDARD DRILLING INSTRUCTIONS.
p p
WARNING! ensure you wear approved safety goggles and any other safety item required for the job. Remove the chuck key before
using the drill, and ensure the trigger button lock is not locked in position which would result in accidental starting of the drill. Also
ensure that all other safety requirements in chapter 1 are followed.
Ensure drill is unplugged from the mains power supply.
3.5.1. If the material to be drilled is free standing it should be secured in a vice or with clamps to keep it from turning as the drill bit rotates.
3.5.2. When drilling metals, use a light oil on the drill bit to keep it from overheating. Oil will prolong life of bit and improve the drilling action.
3.5.3. For hard smooth surfaces use a centre punch to mark desired hole location. This will prevent bit from slipping as your start to drill.
3.5.4. A pilot hole may be necessary to assist the final drill size through the work piece. Lock a pilot drill (smaller size drill than the finished hole
size) into the chuck. Follow steps 3.5.5 to 3.5.7. below and drill a pilot hole in the middle of the centre punch mark where final hole is
to be drilled. Insert the final sized bit. Hold drill firmly and place the bit at the entrance of the pilot hole and depress the trigger.
3.5.5. Plug drill into mains power supply.
3.5.6. Hold tool firmly and place the bit tip to the point to be drilled.
3.5.7. Depress the trigger to start drill. Move the drill bit into the work piece applying only enough pressure to keep the bit cutting.
DO NOT force or apply side pressure which will elongate the hole.
p p
WARNING! be prepared for drill binding or break through. When these situations occur the drill has a tendency to grab and kick in the opposite
direction and could cause loss of control. If you are not prepared, this loss of control can result in possible damage and/or personal injury
3.5.8. If the bit jams in the work piece or if the drill stalls, release the trigger switch immediately. Remove the bit from the work piece and
determine the reason for jamming.
3.5.9. For continuous operation, depress the the trigger lock (see 3.3).
3.5.10. The depth gauge may be used to pre-determine the depth of hole (see 3.4).
3.5.11. After working for a lengthy period of time at low speed setting run drill for approximately 3 minutes with no load at highest speed.
3.5.12. When job is complete unplug drill from the mains, remove the drill bit, sharpen if necessary and store accordingly.
3.6. Work complete.
p p
WARNING! drill bits become very hot during use. Allow to cool or hold with a cloth for removal.
When you have finished working, unplug from the mains power supply, remove the bit from the chuck, clean drill, clean and if
necessary sharpen the tool bit and store in a safe dry childproof area. ,
Declaration of Conformity We, the sole importer into the UK, declare that the products listed here are in conformity with the following EEC standards and directives
The construction files for these products are held by the Manufacturer and may be inspected
on request by contacting Jack Sealey Ltd For Jack Sealey Ltd.
Sole importer into the UK
of Sealey Power Tools.
Variable Speed Hammer Drill
Models SD800 & SD1000
73/23/EEC Low Voltage Directive (S.I. 1994/3260)
89/336/EEC EMC Directive (S.I. 1992/2372 &
Amendments)
Signed by Mark Sweetman 2nd May 2003
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions, call us on 01284 757525 for and leave your full name and address including postcode.
SD800 & SD1000 - 2 - 110603
3.2.8 Selection of hammer action / drilling. When using a masonry drill bit the hammer action can be
used to assist penetration into concrete, stone and masonry.
SD800. The hammer action selector is a large sliding switch situated on top of the drill. (See fig.4)
To select hammer action slide the selector to the left so that it is adjacent to the hammer symbol
moulded on the side of the case. To disable the hammer action slide the switch in the other direction to
be adjacent to the drill symbol moulded on the other side of the casing.
SD1000. To use the drills hammer function turn the selector knob on top of the drill (fig.2 item 6)
so that the arrow moulded into it points towards the hammer symbol. To disengage the hammer
function turn the selector knob back to the drill bit symbol
3.3. DRILL OR TOOL BIT FITTING.
p p
WARNING! Unplug from the mains power supply before placing
bit into chuck. Open or close the chuck jaws to a point where the
opening is slightly larger than the drill or tool bit to be used. Also raise the
front of the drill slightly to stop the bit from falling out of the chuck jaws.
Insert the drill bit into the chuck as far as it will go. Place the chuck
key in one of the chuck holes and tighten the chuck securely. (fig 3).
3.4. DEPTH STOP GAUGE.
Ensure the work piece has a flat surface and is wide enough for the gauge to butt up against when the
required depth has been reached. Measure back from tip of the drill bit to the point at which the drill
must stop. Release clamp/handle and extend the depth gauge to the point at which you wish to stop
drill penetrating further and retighten the handle/clamp. Once drill has reach correct depth the gauge
will butt up against work piece and stop further inward progress.
01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
fig 5
fig 4
fig 3