Sealey mag230v User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
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MAGNETIC DRILLING MACHINE 35MM
MODEL NO: MAG230V
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey stockist.
If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
Electrical safety information, it is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
1.1.3. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse - see fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
is replaced immediately by a qualied electrician.
1.1.4. This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Ensure that repairs are carried out by a qualied electrician.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. When a cable extension reel is used it should be fully unwound before connection A cable reel with
an RCD fitted is recommended since any product which is plugged into the cable reel will be protected. The
cross-section of the cable on the cable reel must be suitable for the unit and never lower than the cross-section
of the mains cable supplied with the unit.
1.3. GENERAL SAFETY
9Enlist help to place the drill in its working position.
8DO NOT allow non-essential persons, children or animals into the working area. Establish a cordon below.
8DO NOT allow the use of this machine except by those who have received suitable training and have read these instructions.
9If operating above ground level, use suitable staging to provide a safe working platform.
8DO NOT work from ladders or steps.
9Use non-original parts; use of such parts may be dangerous will affect the warranty.
  WARNING: Always wear approved eye or face protection when operating this drill. Use a face or dust mask if dust is generated.
8DO NOT use near flammable gas or liquid, use only in a well lit and ventilated areas.
9Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery, and contain long hair.
8DO NOT operate whilst under the influence of drugs, alcohol or intoxicating medication, or if tired.
1.4. OPERATIONAL SAFETY
9ALWAYS attach the drill to the work by means of the nylon security strap and buckle, in case of an electrical supply failure releasing
the electro-magnet.
9Ensure that the machine is electrically isolated before installing in its working position and switched off before connecting to supply.
9Ensure drill is switched off and isolated from mains supply before changing bit, or moving its position.
9Check that the drill and its electric lead is not damaged before use. DO NOT use if any damage is evident.
9Use non-original parts; use of such parts may be dangerous will affect the warranty.
9Ensure magnetic switch is in the off position before connecting to mains supply.
9Only use water as coolant NOT antifreeze.
9Keep drill dry.
9If it blows trip follow these steps: turn off power switch, wait for a few minutes, disconnect from mains.
Recommended fuse
rating:13 Amp
MAG230V | Issue:1 18/12/18

8DO NOT force the drill by pulling down on the handle with excessive force.
8DO NOT use on non magnetic materials.
8DO NOT use on the same steel work as electric welders are being used.
2. INTRODUCTION
Manufactured using high quality components for performance and reliability. Lightweight and compact made from heavy duty die cast
magnesium alloy. Fitted with a powerful magnet to ensure unit stays adhered at any angle. Includes safety xing strap, 10mm twist drill chuck
and integrated coolant system to extend the life of cutters and increase the quality of the cut. Designed for use in fabrication, construction and
other applications when drilling ferrous metal.
3. SPECIFICATION
Model No................................................................MAG230V
Cable Length.................................................................. 2.5m
Magnet.....................................................................140000N
Maximum Annular Cutter Capacity ............................... 35mm
Maximum Cutter Depth ................................................ 50mm
Motor Power................................................................1500W
Weight............................................................................ 10kg
No Load Speed ..........................................................800rpm
Supply............................................................... 230V ~ 50Hz
Consumables (not included)
Neat Cutting Oil......................................................... NCO/5L
Soluble Cutting Oil .................................................... SCO/5L
Pilot Pin.................................................................... MAGC.P
HSS Magnetic Drill C utters
12mm...................................................................... MAGC12
13mm...................................................................... MAGC13
14mm...................................................................... MAGC14
16mm...................................................................... MAGC16
18mm...................................................................... MAGC18
20mm...................................................................... MAGC20
22mm...................................................................... MAGC22
24mm...................................................................... MAGC24
25mm...................................................................... MAGC25
4. ASSEMBLY
4.1. FIT COOLANT BOTTLE Refer to g.1
4.2. Slacken the 2 thumbscrews and slide bottle cage over the
thumbscrews. Tighten thumbscrews.
4.2.1. Connect coolant pipe to the valve on the drill head, g.1.
Pipe can be released by pushing in the blue valve.)
4.2.2. Make sure the coolant tap is closed, ll the bottle with appropriate
lubricant.
4.3. FIT CUTTING BIT
4.3.1. Wind drill head up to maximum height.
4.3.2. Unwind the two grub screws, g.2.6, in to secure the cutting bit.
5. OPERATION
5.1. Mark the position of the hole to be drilled on the workpiece.
5.2. POSITION THE DRILL
5.2.1. Connect to the mains supply. Offer drill to workpiece and line up
with the previously marked hole.
WARNING! Make sure there is nothing between the magnet
and the workpiece BEFORE turning the magnet on.
NOTE: When using drill vertically use the level, g.2.7.
5.2.2. Ensure the drill head is wound back away from the workpiece
before turning the magnet on.
5.3. ATTACH DRILL TO WORKPIECE
5.3.1. Turn the magnet on, g.2.2. Wind the drill head down to the
workpiece and align the cutting head pin.
5.4. FIT THE SAFETY STRAP
5.4.1. Place the safety strap though the handle of the drill and around
the steelwork. Adjust the length of the strap so that if the drill should
fall the drill should not be allowed to swing too far and be damaged.
5.5. FILL COOLANT BOTTLE
5.5.1. Always use the correct cutting oil, refer to Section 3 and rell once
it empties. Never use without coolant.
5.6. CUTTING THE HOLE
5.6.1. Turn on the cooling tank tap, g.1.
5.6.2. Back the cutting head away from the workpiece, turn the drill
motor on, g.2.1. Check the drill sounds and is operating normally.
1 Motor switch
2 Magnet switch
3 Handle
4 Fuse cover
5 Slide adjusters (5 each side)
6 Cutting bit grub screw (2 of)
7 Level
8 Fuse cover (2 of)
Original Language Version
© Jack Sealey Limited MAG230V | Issue:1 18/12/18
fig.1
fig.2

5.6.3. Turn the handle, g.2.3, anticlockwise to move the cutting bit towards the workpiece.
5.6.4. Start feeding slowly, with not too much force, to prevent overloading the drill.
CAUTION! Prepare for bursting through the workpiece.
5.6.5. If the drill suddenly stops, you must turn off the motor switch immediately.
5.6.6. Once the hole has been cut, back the cutting head back out of the hole and switch off the motor.
5.6.7. Turn off the coolant tap.
5.6.8. Remove the debris from the cutting head.
5.6.9. Clean away swarf.
5.6.10. Undo the safety strap.
5.6.11. Support the weight of the drill and turn off the magnet. Remove the cutting bit and replace drill in its case.
5.7. ADJUSTING THE SLIDES Refer to g.2.5
WARNING! Disconnect from mains supply before performing any adjustments.
5.7.1. To adjust the friction on the drill slide mechanism, remove the drill cutter.
5.7.2. Loosen the 5 slide locknuts and adjust the 2.5mm grub screws until the required amount of friction on the slides has been achieved.
5.7.3. Tighten the locknuts and test before using the drill.
5.8. REPLACING THE FUSE Refer to g.2.4
5.8.1. Undo the fuse cover and replace fuse with one of same rating.
6. MAINTENANCE
WARNING! Disconnect from mains supply before performing any maintenance.
6.1. Remove the cut ‘plug’ from the cutter, each time it is used.
6.2. Keep the tool clean.
6.3. Store in a dry, childproof location in its case.
Original Language Version
© Jack Sealey Limited MAG230V | Issue:1 18/12/18
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.