Sealey CP315 User manual

CORDLESS NUT RIVETER/IMPACT DRIVER
18V 3AH LITHIUM-ION 1 HOUR CHARGER
MODEL NO: CP315
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
9Follow all workshop safety rules, regulations and conditions when using the riveter.
9Remove the battery pack from the riveter before servicing or performing any maintenance.
9Maintain the riveter and battery pack in good condition. Check moving parts for alignment on a regular basis.
9Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts
may be dangerous and will invalidate the warranty.
9Ensure the riveter is ‘locked’ before installing the battery pack.
9Keep the riveter, battery pack and charger clean for optimum performance.
9Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
9Ensure that battery pack is correctly inserted into the riveter handle and latched in place before operating riveter.
WARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection due to the
possible presence of asbestos dust from brake linings.
8Use only the accessories that come with this riveter.
8Avoid unintentional starting.
9Wear approved safety eye/face shield, ear defenders and hand protection.
9 Removeill-ttingclothing.Removeties,watches,ringsandotherloosejewelleryandcontainlonghair.
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
9Keep children and unauthorised persons away from the work area.
8DO NOToperatetheriveterifanypartsaremissingasthismaycausefailureand/orpersonalinjury.
8DO NOTusetheriveterunlessyouhavebeeninstructedinitsusebyaqualiedperson.
8DO NOToperatetheriveterwheretherearesolventfumesorammablegases,liquidsorsolids.
8DO NOT leave the riveter operating unattended.
8DO NOTcarryriveterwithyourngeronthetrigger.Keepdirectionswitchin‘locked’positionwhennotinuse.
8DO NOT use the riveter for a task it is not designed to perform.
8DO NOToperatetheriveterwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOT get the riveter or battery charger wet or use in damp or wet locations.
9 Keepriveterandchargerinthecaseandstoreinasafe,dry,childproofareawherethetemperaturewillnotexceed40°C(104°F).
1.2. BATTERY SAFETY INSTRUCTIONS
WARNING! The battery pack contains lithium, which is dangerous. It must therefore be handled with care.
9 Chargethebatterypackpriortorstuse.Thebatterypackwillhavebeenshippedinalowchargestate.
9Use only the charger provided to charge the battery pack.
8DO NOTchargethebatterypackwhenroomtemperatureisbelow10°C(50°F)orabove40°C(104°F).
8DO NOT attempt recharging the pack by means of an engine generator or a DC power source.
8DO NOTshort-circuitthebatterypackbytouchingbothterminalsatthesametimewithametalobject,oryourngersetc.
8DO NOTstorebatterypack(orriveter)inlocationswherethetemperaturemayexceed40°C(104°F)e.g.inoutsidesheds,above
heaters etc.
WARNING! Dispose of spent battery pack correctly.
▲DANGER! DO NOT attempt to disassemble the battery pack. For safety and environmental reasons DO NOT discard in domestic
waste or by burning. ONLY discard or recycle according to local authority regulations.
WARNING! DO NOT allow a leaking battery to contact your person. If you come into contact with battery liquid take the following
 immediateaction: a)Skincontact:Washimmediatelywithsoapandwater,thenwashineitherlemonjuiceorvinegar.
   b)Eyecontact:Washwithastrongsolutionofboricacidandseekimmediatemedicalattention.
1.3. MAINS POWER ELECTRICAL SAFETY (In relation to the battery charger)
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
 allelectricalconnectionsforwearanddamage.SealeyrecommendthatanRCD(ResidualCurrentDevice)isusedwith 
 allelectricalproducts.YoumayobtainanRCDbycontactingyourlocalSealeystockist.
 Iftheriveterisusedinthecourseofbusinessduties,itmustbemaintainedinasafeconditionandroutinelyPAT(Portable 
 ApplianceTest)tested.
Wear ear
protection
Wear eye
protection
Refer to
instruction
manual
Original Language Version
©JackSealeyLimited CP315|Issue:3(L)10/08/18

Electrical safety information, it is important that the following information is read and understood.
1.3.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.3.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
1.3.3. Important:Ensurethatthevoltageratingontheappliancesuitsthepowersupplytobeusedandthattheplugisttedwiththe 
correct fuse - see fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOTpulltheplugfromthesocketbythecable.Removetheplugfromthesocketbymaintainingarmgripontheplug.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a
 qualiedelectrician.
1.3.4. ThisproductisttedwithaBS1363/A13Amp3pinplug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
 ReplaceadamagedplugwithaBS1363/A13Amp3pinplug.Ifindoubtcontactaqualiedelectrician.
 ClassIIproductsarewiredwithlive(brown)andneutral(blue)onlyaremarkedwiththeClassIIsymbol;
 A)ConnecttheBROWNlivewiretotheliveterminal‘L’.
 B)ConnecttheBLUEneutralwiretotheneutralterminal‘N’.
 C)Afterwiring,checkthattherearenobarewiresandensurethatallwireshavebeencorrectlyconnected.
 Ensurethatthecableoutersheathextendsinsidethecablerestraintandthattherestraintistight.
DO NOT connect either wire to the earth terminal.
 Sealeyrecommendthatrepairsarecarriedoutbyaqualiedelectrician.
1.4. BATTERY CHARGER SAFETY INSTRUCTIONS
WARNING! DO NOTattempttochargeanybatteryotherthanthatsuppliedfortheriveter.Othertypesofbatteriesmayexplode!
9 Allmainselectricalsupplysafetyfeaturesmustbefollowedasdescribedin1.3above.
9Disconnect the charger from the mains supply when not in use.
8DO NOTchargebatteryifroomtemperatureisbelow10°C(50°F)orabove40°C(104°F).
8DO NOTexposethechargertodamporwetconditions.
8DO NOT pull or carry the charger by the power lead.
8DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an
authorised agent for repair or obtain a replacement.
8DO NOTdismantlethechargerasthismaycausedamageand/orpersonalinjuryandwillinvalidatethewarranty.
8DO NOTinsertforeignobjectsormaterialintotheholereservedforthebatterypack.
8DO NOTrechargeasecondbatterypackimmediatelyafterchargingtherst.Consecutivechargingwilloverheatthecharger.Allow
 theunittocoolfor15minutesbeforechargingthenextpack.
8DO NOT attempt to connect two chargers together.
8 Storethechargerinthesamemannerasthebatterypackin1.2.
2. INTRODUCTION
Suitableforaluminium,steelandstainlesssteelrivetnutsfromM3toM10.Poweredbya18V3Ahlithium-ionbatterywithapullingforceofup
to14000N,capableofpullingupto500rivetsononefullcharge.Removingthenutadaptorallowsuseasanimpactdriverusingthe1/4”quick
releasebitholder.Suppliedwith6setsofpullingrodsandnuts,6HSSbitsfordrillingpilotholesand4socketswithhexagonconnections,1hr
mainschargerwithBSUKplug.Suppliedincarry-case.
3. SPECIFICATION
Model no: ......................................................................CP315
Pulling rods and nut sizes: ..............M3,M4,M5,M6,M8,M10
Drill sizes: ..................................................6,7,8,9,11,13mm
Nut driver sizes:.................................................7,8,10,13mm
Battery type: ...................................................... 18V3AhLi-ion
Maximumpullingforce: ................................................ 14000N
Maximumtorque:............................................340Nm(250lb.ft)
Replacement battery: ................................................CP315BP
Weight: .............................................................................1.5kg
Rivet nut types:.......................Aluminium, steel, stainless steel
Noise power: .................................................................. 100dB
Noise pressure: ................................................................ 89dB
Vibration: ...................................................................17.42m/s²
Uncertainty: .................................................................6.96m/s²
4. OPERATION
4.1. CHARGING
4.1.1. Plug the charger into the mains, the indicator will light green.
4.1.2. Insert the battery into the charger the indicator will turn red.
4.1.3. When the indicator light turns green charging is completed.
4.1.4. Switchoffthechargeratthemainssupplyandremovethebattery.
4.2. OPERATING SWITCH Refer to fig.1
4.2.1. Theswitchhasthreepositions:Middleposition-powerisdisconnected,Righthandposition(pushedfullythroughtotheright)the 
 riveterwillturninaanticlockwisedirection,Lefthandposition(pushedfullythroughtotheright)theriveterwillturninaclockwise 
direction.
Original Language Version
©JackSealeyLimited
Recommended fuse rating
3 Amp
Fig.1
CP315|Issue:3(L)10/08/18

Note: Make sure the switch is in the middle (off) position before changing pulling rods and nosepieces etc.
4.3. CHANGING PULLING RODS AND NOSEPIECES Refer to fig.1
4.3.1. RemovetheoutersocketbyundoingitCLOCKWISEwiththespannersupplied.
4.3.2. Removethepullingrodinstalledandremovethewashers(notetheirpositionandorientation).
4.3.3. Usethesmallerendofthespannertoundothenosepiece(turnANTICLOCKWISE),removethenosepiece.
4.3.4. Selecttherequiredsizeofpullingrodandnosepiece,insertthehexendofthepullingrodintothehexsocketontheriveter.
4.3.5. Placethewashersandbearingontothepullingrodinthecorrectorderforthepullingrodsizeasshowninfigs.2.1and2.2.
4.3.6. Refit the outer socket and tighten.
4.3.7. FitthenosepieceandtightenCLOCKWISE.
4.4. RIVETING
4.4.1. Selectandinstalltherequiredpullingrodandnosepiece.
4.4.2. Push the switch to the left.
4.4.3. Screwarivetnutontothepullingrod,pullthetriggergently,thepullingrodwillrotateintotherivetnut.
4.4.4. Put the rivet nut into the hole in the metal sheet etc.
4.4.5. Pullthetriggeruntiltherivetnutisfixedintothemetalsheet.
4.4.6. Push the switch to the right, gently pull the trigger and the pulling rod will rotate out of the rivet nut.
4.5. DRILL
4.5.1. Remove the outer socket and the pulling rod.
4.5.2. Pull the head cap, see fig.3, forward and insert the drill bit into the drive socket.
4.5.3. To change the drill bit pull the head cap forward to remove.
4.5.4. Push the switch through to the left hand side to drill a hole. Push the switch through to the right side to reverse the drill out of the hole.
Note: Only use the drill bits supplied in the kit.
4.6. SCREWDRIVER/IMPACT DRIVER
4.6.1. Pull the head cap forward to insert the desired tool.
4.6.2. Push the switch through to the left and pull the trigger gently to drive a screw etc. and push the switch through to the right to remove a
screw etc.
Original Language Version
©JackSealeyLimited CP315|Issue:3(L)10/08/18
Fig.2.1
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
BATTERY REMOVAL
UndertheWasteBatteriesandAccumulatorsRegulations2009,JackSealeyLtdarerequiredtoinformpotentialpurchasersof
productscontainingbatteries(asdefinedwithintheseregulations),thattheyareregisteredwithValpak’sregisteredcompliance
scheme.JackSealeyLtd’sBatteriesProducerRegistrationNumber(BPRN)isBPRN00705.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid
waste authority for recycling information.
Fig.3
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
according to local regulations.
Fig.2.2

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a):..........17.42m/s²
Uncertainty value (k):..........................6.96m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.
NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Suchfactorsinclude;theoperator,thetaskandtheinsertedtoolorconsumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe
modified accordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolleduseofthistool.Werecommendasufficientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddry
and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use
andMaintenancesectionintheseinstructions.GuidancerelatingtothemanagementofhandarmvibrationcanbefoundontheHSCwebsite
www.hse.gov.uk-Hand-ArmVibrationatWork.