Sealey SA600 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE
WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
3Follow all workshop safety rules, regulations, and conditions when using wrench.
pWARNING! Disconnect from air supply before changing accessories or servicing.
3Maintain the wrench in good condition and replace any damaged or worn parts. Use
genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
pWARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
3Only use impact sockets which are specifically designed for use with an impact wrench.
3Wear approved safety eye/face shield, ear defenders, and hand protection.
pWARNING! Due to the possible presence of asbestos dust from brake linings, when working
around vehicle brake systems we recommend you wear suitable respiratory protection
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and non essential persons away from the working area.
7DO NOT use the wrench for a task it is not designed to perform.
pWARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).
7DO NOT use wrench unless you have been instructed in its use by a qualified person.
7DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
7DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry wrench with your finger on the power trigger in order to avoid unintentional starting.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
SA600 - 0016 - (2) -240700
INSTRUCTIONS FOR
3/8 AIR IMPACT WRENCH
Models: SA600
01284 757500 E-mail: [e-mail]
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date. proof of which will be required for any claim. INFORMATION: Call us for a copy of our latest catalogue
and promotions on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
2. INTRODUCTION & SPECIFICATIONS
Drive size . . . . . . . . . . . . . . . . . .3/8
Working Max torque . . . .180/220ft/lb
Ultimate Torque . . . . . . . . . . .230ft/lb
Air consumption . . . . . . . . . . . 2.5cfm
Operating pressure . . . . .90psi
Air inlet size . . . . . . . .1/4 BSP
Weight . . . . . . . . . . . . . . 1.4kg
One of the most powerful 3/8" Impact wrenches on the market. Unique design jumbo hammer
mechanism is up to 20% stronger than existing types. Air motor features quality bearings, steel
end plates and carefully finished components to ensure smooth running and maximum power.
Handle exhaust for quiet operation. Combination forward/reverse & speed selector.
Original Date: 010700
Issue Date: 010700
Version No: 0
Date Modified: N/A
20 SA600/20 ROTOR
21 SA600/21 CYLINDER
22 SA600/22 ROTOR BLADE
23 SA600/23 CYLINDER DOWL
24 SA600/24 FRONT END PLATE
25 SA600/25 FRONT ROTOR BEARING
26 SA600/26 HAMMER FRAME REAR WASHER
27 SA600/27 HAMMER CASE GASKET
28 SA600/28 HAMMER FRAME
29 SA600/29 HAMMER
30 SA600/30 HAMMER PIN
31 SA600/31 ANVIL `
32 SA600/32 HAMMER CASE BUSHING
33 SA600/33 HAMMER CASE
34 SA600/34 HAMMER CASE CAP SCREW
35 SA600/35 RETAINER O-RING
36 SA600/36 SOCKET RETAINER
37 SA600/37 REVERSE VALVE BUSHING
1SA600/01 MOTOR HOUSING ASSEMBLY
2SA600/02 THROTTLE VALVE SEAT
3SA600/03 THROTTLE VALVE
4SA600/04 THROTTLE VALVE SPRING
5SA600/05 EXHAUST DEFLECTOR
6SA600/06 AIR STRAINER
7SA600/07 GREASE FITTING
8SA600/08 REVERSE VALVE BUSHING SEAL
9SA600/09 REVERSE VALVE
10 SA600/10 STEEL BALL
11 SA600/11SPRING
12 SA600/12 REVERSE VALVE KNOB
13 SA600/13 REVERSE VALVE KNOB SCREW
14 SA600/14 TRIGGER
15 SA600/15 VALVE PIN
16 SA600/16 END PLATE GASKET
17 SA600/17 REAR ROTOR BEARING RETAINER
18 SA600/18 REAR ROTOR BEARING
19 SA600/19 REAR END PLATE
Item Part No Description Item Part No Description

3.1. Air Supply
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the
wrench. Too high an air pressure and unclean air will shorten the product life due to excessive
wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4 I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To
overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to
connect the leader hose to the air line recoil hose. See fig 1 & 2.
pWARNING! Disconnect wrench from air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use genuine parts only. Non-
authorised parts may be dangerous and will invalidate the warranty.
5.1. Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet to
prolong its life.
5.2. Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy check the air supply and follow instructions in
chapter 3.
b)Grit or gum deposits in the wrench may also reduce performance. If your model has an air
strainer (located in the area of the air inlet), remove the strainer and clean it. Flush the
wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin.
Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean wrench and store in a safe, dry,
childproof location.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
pWARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Only use impact sockets which are specifically designed for use with a impact wrench.
4.2. Connect the wrench to the air hose as in chapter 3.
4.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4. To change wrench direction, push the rear knob to left or right.
4.5. The air flow is also regulated by turning the rear knob.
DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will shorten its life.
fig 1
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following EEC standards and directives. The construction file for this product is held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
Air Impact Wrench
Model: SA600
98/37/EC Machinery Directive
93/68/EEC Marking Directive
1st July 2000
Declaration of Conformity
Signed by Mark Sweetman
fig 2
SA600 - 0016 - (2) -240700