Sealey Cp1502.v2 User manual

1. SAFETY INSTRUCTIONS

1.1 GENERAL SAFETY

3Follow all workshop safety rules, regulations and conditions when using the wrench.

3Remove the battery pack from the wrench before servicing or performing any maintenance.

3Maintain the wrench and battery pack in good condition. Check moving parts for alignment on a regular basis.

3Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be dangerous

and will invalidate the warranty.

3Ensure that the wrench is locked before installing the battery pack.

3Keep the wrench, battery pack and charger clean for optimum performance.

3Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.

3Ensure that battery pack is correctly fitted to the wrench handle and latched in place before operating wrench.

pWARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory

protection due to the possible presence of asbestos dust from brake linings.

3Use only impact sockets which are specifically designed for use with an impact wrench.

3Avoid unintentional starting.

3Wear approved safety eye/face shield, ear defenders and hand protection.

3Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.

3Maintain correct balance and footing. Ensure that the floor is not slippery and wear non-slip shoes.

3Keep children and unauthorised persons away from the work area.

7DO NOT operate the wrench if any parts are missing as this may cause failure and/or personal injury.

7DO NOT use the wrench unless you have been instructed in its use by a qualified person.

7DO NOT operate the wrench where there are solvent fumes or flammable gases, liquids or solids.

7DO NOT leave the wrench operating unattended.

7DO NOT carry the wrench with your finger on the trigger. Keep direction switch in locked position when not in use.

7DO NOT use the wrench for a task it is not designed to perform.

7DO NOT operate the wrench when you are tired or under the influence of alcohol, drugs or intoxicating medication.

7DO NOT get the wrench or battery charger wet or use in damp or wet locations.

3Keep wrench and charger in the case and store in a safe, dry, childproof area where the temperature will not exceed 104°F (40°C).

1.2 BATTERY SAFETY INSTRUCTIONS

pWARNING! The battery pack contains nickel-cadmium which is dangerous. It must therefore be handled with care.

3Charge the battery pack prior to first use. The battery pack will have been shipped in a low charge state.

3Use only the charger provided to charge the battery pack.

7DO NOT charge the battery pack when room temperature is below 50°F (10°C) or above 95°F (35°C).

7DO NOT attempt recharging the pack by means of an engine generator or a DC power source.

7DO NOT short-circuit the battery pack by touching both terminals at the same time with a metal object, or your fingers etc.

7DO NOT store battery pack (or wrench) in locations where the temperature may exceed 104°F (40°C ) e.g. in outside sheds, above

heaters etc.

pWARNING! Dispose of spent battery pack correctly as it contains nickel-cadmium.

DANGER! DO NOT attempt to disassemble the battery pack. For safety and environmental reasons DO NOT discard in domestic waste or

by burning. ONLY discard or recycle according to local authority regulations.

pWARNING! DO NOT allow a leaking battery to contact your person. If you come into contact with battery liquid take the following immediate

action: p a) Skin contact: Wash immediately with soap and water, then wash in either lemon juice or vinegar.

p b) Eye contact: Wash with a strong solution of boric acid and seek immediate professional medical attention.

1.3 MAINS POWER ELECTRICAL SAFETY (In relation to the battery charger)

pWARNING! It is the users responsibility to check the following:

You must check all electrical equipment and appliances to ensure that they are safe before using. You must inspect power supply leads,

plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of

appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We

recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with

portable products that are plugged into a supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain an

RCD by contacting your local Sealey dealer. You must also read and understand the following instructions concerning electrical safety.

1.3.1 The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified

person, using a Portable Appliance T

ester (PAT), at least once a year.

1.3.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and

the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.3.3 DO ensure that the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.3.1. above

and use a Portable Appliance Tester (PAT).

1.3.4 DO ensure that cables are always protected against short circuit and overload.

INSTRUCTIONS FOR:

19.2V IMPACT WRENCH

MODEL NO: CP1502.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and

properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND

CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO

MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.

CP1502.V2 - 1 - 220205

1.3.5 DO regularly inspect power supply leads, plugs and sockets for wear, damage or loose connections.

1.3.6 DO check that the voltage marked on the product is the same as the power supply

to be used and check the plug is fitted with the correct capacity fuse (see right).

1.3.7 DO NOT pull or carry the appliance by the cables.

1.3.8 DO NOT pull the plug from the socket by the cable.

1.3.9 DO NOT use worn or damage leads, plugs or connections. Immediately replace,

or have repaired, by qualified electrician. A U.K. 3 pin plug with ASTA/BS approval

is fitted. In case of damage, cut off and fit a new plug according to the following

instructions (UK only - see diagram right).

Ensure that the double insulated charger is correctly connected via a three-pin plug, as follows:

a) Connect the Brown live wire to live terminal L.

b) Connect the Blue neutral wire to the neutral terminal N.

c) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends

past the cable clamp and that the clamp is tight. Note that the earth pin E remains unconnected.

1.4 BATTERY CHARGER SAFETY INSTRUCTIONS

WARNING! DO NOT attempt to charge any battery other than that supplied for the wrench. Other types of batteries may explode!

3All mains electrical supply safety features must be followed as described in 1.3. above.

3Disconnect the charger from the mains supply when not in use.

7DO NOT charge battery if room temperature is below 41°F (5°C) or above 104°F (40°C)

7DO NOT expose the charger to damp or wet conditions.

7DO NOT pull or carry the charger by the power lead.

7DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an authorised

agent for repair or obtain a replacement.

7DO NOT dismantle the charger as this may cause damage and/or personal injury and will invalidate the warranty.

7DO NOT insert foreign objects or material into the hole reserved for the battery pack.

7DO NOT recharge a second battery pack immediately after charging the first. Consecutive charging will overheat the charger. Allow the

unit to cool for 15 minutes before charging the next pack.

7DO NOT attempt to connect two chargers together.

3Store the charger in the same manner as the battery pack (see 1.2).

2. INTRODUCTION & SPECIFICATION

Blue -

Neutral

Wire

Brown -

Live Wire

3. OPERATING INSTRUCTIONS

Cable Clamp

FUSE RATING

5 AMP

Powerful and compact cordless impact

wrench fitted with electronic variable

speed trigger. Forward and reverse

controls are integrated into the housing

for ease of use. Superbly balanced tool

with vibration reducing grip is suitable

for workshop applications. Includes

19.2 volt Ni-Cad battery pack and charger.

fig. 1

Note: When new, the battery pack will have been shipped in a low charge state. It will take longer to charge

initially, and several subsequent charges may also take a little longer than when the battery pack

reaches its optimum performance. Remove battery pack from case and charge as below:

3.1 CHARGING THE BATTERY PACK

3.1.1 To remove the battery pack (fig.1.1.), depress the release clip (fig 1.2.) and slide the

battery and wrench apart. p

WARNING! Do not touch the metal terminals.

3.1.2 Place wrench in carry case and remove the battery charger.

3.1.3 The battery charger has an arrow marked on it.

Align the battery with the arrow and insert the battery fully into the slot (fig. 2.).

Note: The battery pack is designed so that it will only enter the charger unit the correct way.

3.1.4 Connect the charger to the mains supply and switch on.

3.1.5 The red LED (fig. 2.) will light to indicate fast charging.

3.1.6 When the fast charge is complete the red LED will go out and the green LED will

light to indicate trickle charging. The battery pack is now ready for use.

NOTE: The charge time is approximately 1 hour.

3.1.7 Switch the charger off at the mains supply before removing the battery.

3.1.8 Disconnect the charger from the mains supply and store in the carry case.

fig. 2

Drive . . . . . . . . . . . . . . . . . . . . . . . . .1/2 Square

No-Load Speed . . . . . . . . . . . . . . . . .0-2500rpm

Impact Rate . . . . . . . . . . . . . . . . . . . . .3300bpm

Maximum Torque . . . . . . . . .190lb.ft / 2625kg.cm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . .2.25kg

Battery Pack .19.2V 2Ah (Model No. CP3002BP)

Charging

LEDs

CP1502.V2 - 1 - 220205

4. MAINTENANCE

4.1 CLEANING

Keep the outer case of the wrench clean and free from grease. DO NOT wash with water or use solvents or abrasives. Use a damp cloth.

For any other service or maintenance, contact your authorised service agent.

3.2 USING THE WRENCH

WARNING! Ensure you read, understand and apply safety instructions before use.

3.2.1 Use only impact sockets which are specifically designed for use with an impact wrench. The use of normal chrome vanadium or

carbon steel sockets is dangerous since these are more brittle and are liable to shatter.

3.2.2 Fit the socket to the wrench by snapping it onto the square drive (fig 1.3).

3.2.3 Ensure that the forward/reverse control (fig.1.4) is in the central (locked) position.

3.2.4 Fit the battery pack to the wrench. The battery pack slides onto the wrench either from the front or the rear, depending on personal

preference with regards to tool balance.

3.2.5 Select the required direction of rotation. To change direction, push forward/reverse control (fig.1.4) to the left or right. Familiarise yourself

with this operation before use. DO NOT attempt to change the direction of rotation whilst trigger (fig. 1.5) is depressed.

When the wrench is not in use, use the same switch to lock off the trigger by placing the switch in the middle position.

3.2.6 Squeeze the trigger to operate the wrench. The harder the trigger is squeezed the faster the wrench drive rotates.

3.2.7 When tightening, release the trigger as soon as the impact sound is heard. Take care not to over-torque small fixings.

Note: On critical fixings always check the torque with a torque wrench according to the product or vehicle manufacturers guidelines.

CP1502.V2 - 1 - 220205

Declaration of Conformity We, the sole importer into the UK, declare that the product listed here is in conformity with the following standards and directives.