Sealey STR002 User manual

INSTRUCTION MANUAL FOR:
MOBILE TYRE RACKING SYSTEM 200KG
CAPACITY PER LEVEL
MODEL No: STR002
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR
PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.1 GENERAL SAFETY
WARNING! Ensure Health & Safety, and local authority regulations
are adhered to when assembling and using this racking system.
Locate the racking in a suitable area where it will not be an
obstruction.
Keep the general area clean, uncluttered and ensure there is
adequate lighting.
WARNING! Use the racking on a level and solid surface such
as concrete.
Keep children and unauthorised persons away from the storage
area.
DO NOT use the racking for any purpose other than that for
which they are designed.
DO NOT get the racking wet or use in damp or wet locations or
areas where there is condensation.
DO NOT clean the cross beams with any solvents which may
damage the coated surface.
DO NOT overload the racking.
DO NOT allow others to ride on the racking.
DO NOT push loaded racking over edges, rough surfaces etc. as
the whole unit may overturn.
Ensure that the racking is properly assembled before loading
with heavy tyres.
Maximum load for each level is 200kg. Load must be evenly
distributed.
Place heavier items on the lower racks.
Maintain correct balance and footing when moving the racking
and ensure that the floor surface is not slippery.
Where possible heavier items should be evenly distributed across
the racks.
3. CONTENTS
2. INTRODUCTION
Carefully unpack the product and check the contents (fig.1)
against the list below. Should any items be missing or damaged,
immediately contact your Sealey stockist.
Part Description............................................................Quantity
A Upright.........................................................................................4
BHorizontal Brace..........................................................................8
CDiagonal Brace............................................................................4
DSpacer .........................................................................................4
ECastor* ........................................................................................4
FBolt M6 x 50mm ........................................................................14
GNut M6.......................................................................................26
HSafety Bolt M6 x 20mm.............................................................12
ICross Beam.................................................................................6
JBolt M10 x 20mm ......................................................................16
KNut M10 and Spring Washer.....................................................16
* 2 x Swivel Castors and 2 x Fixed Castors
4. ASSEMBLY
Warning! Before assembly and use ensure you have read,
understood and apply Section 1 safety instructions.
4.1 It is recommended that this tyre racking system be assembled by
two people. When installing the cross beams it is advisable to
use a rubber mallet. Do not use a hard faced hammer as this will
damage the surface finish of the cross beams. Make sure that all
the clips lock in place securely and safety bolts are fitted before
using the unit. Do not use any parts that are damaged and/or
distorted as these may assemble incorrectly and result in an
installation that is unsafe and which may cause injury or damage
when the shelves are loaded.
Two level mobile tyre rack helps keep working area clear. Unit is on
wheels for easy manoeuvrability when needing to take the tyres to
point of work, ideal for use track side. Steel construction with a
powder coated finish giving anti-corrosion resistance. Stores up to
twelve tyres, six per level, with a total capacity of 400kg (200kg/level).
Height: 1700mm Width: 915mm Depth: 455mm
Maximum Capacity: 400kg (200kg/Level)
STR002 ISSUE 2(SP) 28/07/16
Original Language Version
Fig.1
© Jack Sealey Limited

Fig.3
4.2 Assembling the end frames. Refer to Fig.1.
4.2.1 Attach a castor (E) into one end of each of the uprights (A1 & A2) using
bolts M10 x 20mm (J) and M10 nuts and spring washers (K).
Note: Ensure that the castors are attached in pairs for
each assembled frame, i.e. fixed castors on one frame and
swivel castors on the other.
4.2.2 Place the uprights (A1 & A2) on the floor with the inner edges
facing each other and the castors at the base.
4.2.3 Take one horizontal brace (B1) and one spacer (D). Insert into
the upright (A2) at the base area drilled hole and loosely
secure using a M6 x 50mm bolt (F) and a M6 nut (G).
4.2.4 Place the other upright (A1) so that the horizontal brace (B1)
aligns with the base area drilled hole. Take one of the diagonal
braces (C1) and insert into the upright (A1) so that the hole
aligns with the hole in the horizontal brace (B1) and the drilled
hole in the upright (A1). Loosely secure using a M6 x 50mm
bolt (F) and a M6 nut (G).
4.2.5 Align the other end of the diagonal brace (C1) with the
corresponding hole in the opposite upright (A2). Take another
diagonal brace (C2) and align with the same hole on diagonal
brace (C1) and on the upright (A2). Loosely secure using a M6
x 50mm bolt (F) and a M6 nut (G).
4.2.6 Align the other end of the second diagonal brace (C2) with the
corresponding hole in the opposite upright (A1). Take a second
horizontal brace (B2) and align with the second diagonal brace
(C2). Loosely secure both to the upright (A1) using a M6 x
50mm bolt (F) and a M6 nut (G).
4.2.7 Align the remaining end of horizontal brace (B2) with the
hole of the opposite upright (A2), insert a spacer (D) in the gap
and loosely secure using a M6 x 50mm bolt (F) and a M6 nut
(G). Place the last two horizontal braces (B3) together across
the top of the uprights (A1 & A2). Loosely secure using M6 x
50mm bolts (F) and a M6 nuts (G).
4.2.8 Check that the assembled frame is square and tighten all the
fasteners. Repeat the procedure for the second frame
assembly.
4.3 Fitting the cross beams. Refer to Fig.2.
4.3.1 Support one end frame in a vertical position and attach the end
of one cross beam (I) to it at the base of one of the uprights
(A). Ensure that both tags on the end bracket engage properly
with the slots in the upright as shown in the inset diagram. Tap
the cross beam gently next to the end bracket so that the
beam is properly seated into the slots in the upright. Insert the
safety bolt (H) so that it is against the beam and secure with a
M6 nut (G). Connect the other end of the beam to the second
end frame at the same height, tap into place and secure with a
safety bolt (H) and M6 nut (G).
4.3.2 Attach another cross beam (I) to the other side of the end
frames ensuring that it is at the same level as the first cross
beam.
4.3.3 See Fig.3. Continue to assemble the next two pairs of cross
beams (I) at the heights required. The end frames allow
adjustment in 2" increments. Each pair of beams must be
mounted at the same height. Ensure that all tabs on the cross
beam brackets are fully engaged in the slots in the uprights
and that the cross beams are properly tapped down into place
then secured with a safety bolt (H) and a M6 nut (G).
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Fig.2
Parts support is available for this product.
To obtain a parts list and diagram please log on to www.sealey.co.uk, email [e-mail] or phone [phone]
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.