Sealey Sm63 User manual

INSTRUCTIONS FOR:

230mm BANDSAW Model No: SM63

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1.2 GENERAL SAFETY

pWARNING! Disconnect the saw from the mains power before changing saw blades and accessories, servicing or performing maintenance.

3Mount the saw to a secure surface such as a work table, workbench or floor. Keep area clean and tidy and free from unrelated materials

and ensure there is adequate lighting.

3Maintain the saw in good condition (use authorised service agent only).

3Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be

dangerous and will invalidate the warranty.

3Keep the machine clean and the blade sharp for best and safest performance. Check moving parts

alignment regularly.

3Before each use check saw blade condition. If worn or damaged replace immediately.

3Place the blade guard to within 1/8" of the material being cut.

pWARNING! Keep all safety guards and holding screws in place, tight and in good working order.

Check regularly for damaged parts. A guard or any other part that is damaged should be repaired or

replaced before the saw is next used. The safety guard is a mandatory fitting.

3Remove adjusting keys and wrenches from the saw before turning it on.

3Wear approved safety eye protection, ear defenders, safety gloves and, if dust is generated,

respiratory protection.

3Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.

3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

3Keep children and unauthorised persons away from the working area.

3Secure unstable work piece with a clamp, vice or other adequate holding device.

3Avoid unintentional starting.

3Keep hands and fingers at a safe distance from the saw blade, especially at the end of a cut.

Guide the work with a piece of wood or push rod rather than your fingers when cutting small pieces.

SM63 - 0064 - (2) - 111000

1.1. ELECTRICAL SAFETY. p

WARNING! It is the users responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and

all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety

devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD

(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged

into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by

contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by

a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance

and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power

supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections

to ensure that none is loose.

1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply

to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require

a fuse smaller than 13 amps for certain products,see fuse rating at right.

1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.

1.1.8. DO NOT pull power plugs from sockets by the power cable.

1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired by

a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off

and fit a new plug according to the following instructions (discard old plug safely).

(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.

a) Connect the GREEN/YELLOW earth wire to the earth terminal E.

b) Connect the BROWN live wire to live terminal L.

c) Connect the BLUE neutral wire to the neutral terminal N.

b) After wiring, check that there are no bare wires, that all wires have been correctly connected, that cable outer

insulation extends beyond the cable restraint and that the restraint is tight.

Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with

this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue to the earth terminal.

1.1.10. Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified electrician

to ensure a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and socket with your electrician.

1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD

fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable

is important. We suggest 1.5mm2section as a minimum but to be absolutely sure that the capacity of the cable reel is

suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm2section cable.

FUSE RATING

THIS PRODUCT MUST BE FITTED

WITH A

5 AMP FUSE

WARNING! ENSURE THE BANDSAW IS DISCONNECTED FROM THE MAINS POWER SUPPLY BEFORE ATTEMPTING ANY ADJUSTMENTS.

4.1. Changing the blade

4.1.1. Release the two blade cover latches (fig.3.B) and open the cover.

4.1.2. Loosen upper blade guide lock (fig.3.C) and position guide at approximately mid travel by rotating adjusting knob (fig.3.D). Tighten lock.

4.1.3. Loosen the two blade guard mounting screws (fig.4.A) and remove the guard.

4.1.4. Remove the table aligning screw (fig.1.1).

4.1.5. Turn the blade tension knob (fig.3.F) anticlockwise to slacken the blade and then carefully remove the blade.

4.1.6. Install the new saw blade. Be sure the teeth are pointing down.

4.1.7. Adjust the new blade to the correct tension (see 4.2.).

4.1.8. Reinstall the upper blade guard and the table aligning screw.

4.1.9. Close and latch the blade cover.

4.2. Adjusting blade tension

4.2.1. Open blade cover and ensure that blade is centred on both wheel rims.

4.2.2. Turn the blade tension knob (fig.3.F) - clockwise to tighten,

anticlockwise to slacken - to adjust the blade tension. Correct

tension is reached when the blade gives slightly to firm

finger pressure at mid-span. Do not over-tighten.

4.2.3. Close and latch the blade cover.

4.3. Adjusting blade tracking

4.3.1. Open blade cover and carefully rotate upper wheel clockwise,

by hand, to determine whether blade is tracking correctly - on

the centre of each wheel rim.

4.3.2. If adjustment is needed, turn the tracking knob (fig.3.E) whilst

continuing to turning the upper blade wheel. Note the effect on

the tracking and adjust tracking knob until tracking is correct.

4.3.3. Close and latch the blade cover.

Unpack the product and check contents for damage. Should there be any damaged or missing

parts contact your supplier immediately.

Package content: Bandsaw, Table, Mitre Gauge, Handle & Washer (table lock), Hex. Wrench x 3.

3.1. Assembly

3.1.1. Remove the table aligning screw and nut (fig.1.1) from the table edge.

3.1.2. Place the table onto the saw frame. Slide the saw blade through the slot in the table

and engage the rib (fig 1.2) in the groove in the table bracket (fig.1.3).

3.1.3. Fit plain washer over threaded section of table lock handle and screw handle into

saw frame to retain table (see fig.2).

3.1.4. Re-fit the table aligning screw and nut.

3.1.5. Using a set square, position table at right angles to the blade and then adjust pointer (fig.1.4)

to align with 0Oon table scale.

3.1.6. Important! Bolt saw to a firm, stable work surface capable of supporting the saw and

any workpiece. DO NOT attempt to use the saw as a free-standing unit as it may topple

over during use and cause damage and/or personal injury.

3.1.7. Connect extraction port (fig.3.A) to dust extractor system (if available).

4. ADJUSTMENTS

1.2 GENERAL SAFETY Continued

3Disconnect the saw from the power supply before removing wood chips or dust.

3Use a workpiece support when sawing material which extends beyond the saw table.

7DO NOT operate the machine if damaged.

7DO NOT operate the machine if any parts are missing as this may cause failure and/or personal injury.

7DO NOT use saw blades which are damaged or deformed. Use only Sealey blades and spare parts. Non-standard blades can be dangerous.

7DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation.

7DO NOT expose the saw housing to flame or high temperature.

7DO NOT allow untrained persons to operate the saw.

7DO NOT use saw where there are flammable liquids, solids or gases such as paint solvents and including waste wipers or cleaning rags etc.

7DO NOT leave the saw operating unattended.

7DO NOT operate the saw when you are tired or under the influence of alcohol, drugs or intoxicating medication.

7DO NOT use the saw for a task it is not designed to perform.

3When not in use switch off the saw and unplug from the mains power.

The SM63 bandsaw is designed for cutting wood and is equipped with a tilt table and mitre gauge.

Table Size . . . . . . . .290 x 290 mm

Table Adjustment . . .0 to 45O

Dust Extraction Port Ø50mm

Weight . . . . . . . . . . .17kg

3. ASSEMBLY fig. 1

fig. 3

fig. 2

2. DESCRIPTION & SPECIFICATION

Throat Depth . . . . . . . . . . .230mm

Max. Cutting Height . . . . . .90mm

Cutting Speed . . . . . . . . . .672m/min

Blade Length . . . . . . . . . . .1511mm

Motor Power . . . . . . . . . . .350W

Power Supply . . . . . . . . . .230V.AC. - 1ph

SM63 - 0064 - (2) - 111000

4.4. Upper blade guide position

4.4.1. The upper blade guide should always be adjusted to about 3mm (1/8") above the workpiece. To adjust, loosen the adjusting knob (fig.3.C)

and turn adjusting knob (fig.3.D) to move the assembly to the required position. Tighten adjusting knob.

4.5. Upper and lower blade guide adjustment

4.5.1. Open blade cover.

4.5.2. Remove the upper blade guard by loosening blade guard mounting screws (fig.4.A).

4.5.3. Loosen the two screws (B) and adjust the blade guides (C) as close as possible to the sides of the blade.

Do not pinch the blade. Tighten the two screws (B).

4.5.4. Loosen screw (D) and move the guide bracket in or out until the front edges of the guides are just behind

the teeth roots. Tighten screw (D).

4.5.5. The blade support bearing (E) prevents the saw blade from being pushed too far back when cutting.

It should be adjusted to 0.75mm (1/32") behind the blade by loosening the screw (F), positioning the

bearing and then tightening the screw.

Notes: a) Always check and adjust both upper and lower guides at the same time.

b) Always carry out these checks/adjustments every time the blade is changed.

c) The blade will be damaged if the teeth contact the guides (C).

4.6. Mitre gauge

4.6.1. The mitre gauge (fig.3.G), which locates in the table slot, is adjustable through 60Oin

either direction. Loosen the central locking knob, adjust and then tighten locking knob.

4.7. Drive belt

4.7.1 Open blade cover and check belt (fig.5.1) tension. Belt should have approx. 6mm mid-span

deflection under finger pressure.

4.7.2. To adjust belt tension loosen bolt (fig.5.2) and pivot motor. Re-tighten bolt when correct tension is achieved.

5.1. Cross cutting

To cut wood at right angles to the grain. This type of cut can be made freehand but using the mitre guide ensures accurate results. The guide

can also be adjusted to a 45° angle to produce mitre cuts, or compound mitre cuts with the table tilted. Ensure the work is held firmly against

the table and against the face of the mitre guide. p

WARNING! Keep your fingers away from the blade, particularly at the end of

the cut. Use a piece of wood or a push stick.

5.2. Freehand

When freehand cutting, select the widest blade suitable for cutting the smallest radius in the work you have planned (see chart below).

Always feed the work slowly to follow your saw line. Ensure you do not drag the work off-line forcing the blade sideways or twisting it.

It may be helpful to make an initial rough cut about 5mm away from the line. For difficult curves which may be too tight for the blade,

make relief cuts on the face of the curve so the wood being cut away will fall away as the final radius is cut.

Blade width Minimum cutting radius

1/8 5mm

1/4 16mm

3/8 35mm

5. OPERATING INSTRUCTIONS

WARNING! ENSURE THE MACHINE IS DISCONNECTED FROM THE MAINS POWER SUPPLY BEFORE CARRYING OUT ANY MAINTENANCE.

6.1. Changing tyres

Eventually the rubber tyres on the bandsaw wheels will wear due to the constant contact with the blade teeth. Lift the edge of the tyre

with a small screwdriver and the tyre can be worked off the wheel easily. It is recommended that both tyres be changed at the same time.

6.2. Blade guides

Blade guides should be inspected regularly for wear or chipping. When replacing guides, replace all guides at the same time, both upper and lower.

6.3. Bearings

All bearings used in the construction of the bandsaw and motor are sealed and lubricated for life.

6.4. Wheel brush

The wheel brush, mounted inside blade cover, helps keep the wheels and blade free of sawdust and should be replaced

when worn or damaged.

6.5. Cleaning

Remove dust and chips from the inside of the bandsaw frequently. Remove the front cover and use a brush or vacuum cleaner. At

the end of every work session, clean sawdust away from the motor vents.

6. MAINTENANCE

01284 757500

E-mail:

sales@sealey.co.uk

01284 703534

Sole UK Distributor,

Sealey Group,

Bury St. Edmunds, Suffolk.

fig. 4

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.