Sealey CPS01 User manual

INSTRUCTIONS FOR:
CAR PORT SHELTER 3 X 5.1 X 2.4M
MODEL NO: CPS01
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
1. SAFETY
Refer to
instruction
manual
Wear eye
protection
Wear
protective
gloves
7 This is a temporary structure and is not recommended as a permanent structure.
3Choose your shelter’s location carefully. Check for overhead utility lines, branches, etc. DO NOT install near rooves or other structures that
may shed snow, ice or excessive run-off onto your shelter. Keep away from electrical wires!
3 Have an overview of all parts before attempting installation. Make sure all components are available.
7 DO NOT use this product in environments for which it is not intended (i.e. extreme cold, high winds, extreme heat, heavy rainfall, etc).
3 Always wear safety glasses when assembling this product. Wear gloves when working with tubing to prevent cuts or abrasions.
WARNING! Anchors must be used with alI shelters. Covers should NOT be installed untiI it has been properly anchored to the ground.
3Proper anchoring and keeping cover tight and free of snow and debris, is the responsibility of the consumer. Damages caused by improper
anchoring are not covered under warranty.
WARNING! Keep all flame and heat sources away from the shelter fabric. The fabric will burn if left in continuous contact with a flame
source.
7 DO NOT use open flames or cooking or heating devices inside or in close proximity to the product,including all types of stoves, gas
heaters, gas lanterns, citronella torches, mosquito coils, etc.
WARNING! In order to reduce risk of burning and avoid damage, DO NOT:
- cook, smoke, refuel or use any open flame devices in or around the shelter.
- store flammable liquids (gasoline, kerosene, propane, etc.) in the shelter.
- operate gas powered equipment in or around the shelter.
3Keep open flames a safe distance away from the shelter.
7DO NOT use hard-edged tools or instruments, such as rakes or shovels, to remove snow. These can cause punctures to the cover.
7NEVER start the engine of any vehicle or machine inside a closed shelter. Ensure that there is adequate ventilation for starting engines
and for any work with paints, cleaners, etc.
7DO NOT use bleach, alkaline or harsh detergents for cleaning. Doing so will damage the polycarbonate material. Soap and warm water
are recommended.
3This temporary shelter is intended to offer protection from damages caused by the sun, light rain, light snow, tree sap, bird and animal
excrements. DO NOT use it to shield goods from high winds, heavy snow or ice storms. Only use it for its intended use.
2. INTRODUCTION
3. SPECIFICATION
4. ASSEMBLY
Allows for extra space quickly when required, a garage for cars, storage for boats, materials and machinery. Constructed of a Thermoset
powder coated nished steel frame work, which is strong and rust resistant with a heavy-duty tarpaulin made of a PE (polyethylene) material
of a 3 layer construction with rip stop to help prevent tears. UV resistant and offers long life and good protection to stored items. Included stake
pegs secure the shelter against strong winds, a dirt skirt on both sides further protect against crosswinds. A wide opening double zip door, which
can be rolled up out of the way, provides easy access.
Model No: ......................CPS01
Overall Size: .....................3040 x 5180 x 2430mm
4.1. Assembly Preparation
4.1.1. Place all parts from the packaging box in a cleared area and arrange them on the ground in front of you.
4.1.2. Remove all packaging materials and place them back in the box. DO NOT dispose of the packaging materials until assembly is
complete.
Check for completeness and transport damages.
WARNING! DO NOT place the product under trees from which hard fruit such as apples, walnuts or heavy pine cones, etc., may fall.
4.1.3. Keep children away during assembly. This product contains small parts which can be swallowed by children.
4.1.4. DO NOT attempt to assemble the product if any parts are missing.
4.1.5. At least 3 people are needed to complete the assembly as some of the steps require heavy lifting.
WARNING! DO NOT leave the shelter unattended during assembly. Otherwise, personal injury or damage to the shelter may occur!
CPS01 Issue: 1 - 19/12/14
Original Language Version
© Jack Sealey Limited

CPS01 Issue: 1 - 19/12/14
Original Language Version
© Jack Sealey Limited

g.1
g.2
4.2. Preparing the Roof Parts
4.2.1. Select a level and suitable location for the shelter. Layout the roof parts as as shown in fig.1.
4.2.2. Please pay attention to the differences in the 5 connectors as shown in fig.2.
Note: 1. When installed the welded socket for the cross rail must be below the bend.
2. Parts 9, 10, 11 are side bend connectors with a sharp bend.
3. Parts 7 and 8 are top bend connectors with a sloping bend.
CPS01 Issue: 1 - 19/12/14
Original Language Version
© Jack Sealey Limited

4.3. Assembling the Roof
4.3.1. Assemble the roof by connecting the parts as they are laid out in fig.1, see also fig.3.
4.3.2. There is a spring button on both ends of part 5. Make sure the button pops up when it is connected to parts 7 and 8. See fig.3.
4.3.3. Use a wooden or rubber mallet to make sure all pipes are fully inserted.
4.4. Attaching the legs
4.4.1. There are 10 legs for the whole shelter.
4.4.2. Follow fig.4 drawing E1 to connect tube 1, 3 and 13 to get the 4 corner legs.
4.4.3. Then connect tubes 1 and 2 to build the 6 centre legs.
4.4.4. Insert the centre legs into the foot plates 16. Align the holes in the poles with the foot plate, push the pin bolt (part 19) through all the
holes. Insert the cotter pin (part 20) and split the tongues of the cotter pin with a slot screwdriver to secure this connection. See fig.4
drawings E2, E3 and E4.
4.4.5. Insert the prepared centre legs and corner legs into the side connectors, see fig.4 drawing E5.
4.4.6. Repeat to assemble the other side as shown in fig.5.
g.3
g.4
CPS01 Issue: 1 - 19/12/14
Original Language Version
© Jack Sealey Limited

g.6
g.7
g.5
4.5. Assemble Bottom Cross Rails
4.5.1. Install the bottom cross rails (part 6) between each pair of legs, with cover rail clamps (parts 12 and 14) using fittings 21, 22 and 23.
Part 12 is for the centre legs and 14 is for the corner legs, see fig.6.
4.6. SquareandAnchortheFrames
4.6.1. Check the dimensions of the frame. It should be 3m between the front legs, the back legs and across the centre, see fig.7.
4.6.2. Take a diagonal measurement as shown in fig.7. When the two diagonals are equal, the frame is square. Adjust the frame until it is equal
to within 30mm. Once this is achieved recheck by repeating step 4.6.1.
4.6.3. Install anchors (parts 15, 17 and 18) at the 4 corner bent legs, by screwing the removeable anchor (part 15) into the ground inside the
shelter. Secure with cord (part 18) and clamp (part 17) as shown in fig.8.
g.8
CPS01 Issue: 1 - 19/12/14
Original Language Version
© Jack Sealey Limited

4.7. InstallingtheFrontandBackCovers
4.7.1. The front cover contains a zippered door to allow entry and exit to the shelter. Make sure the door is located at the desired end.
4.7.2. Make sure the zip is closed during installation.
4.7.3. The back cover is a solid piece of polythene. The back and the front covers are installed in the same way.
4.7.4. To make sure the strap will stay in the sleeve during assembly, thread through the spindle of the ratchet. Raise and lower the handle two
or three times to wind the strap onto the spindle, see fig.9.
4.7.5. Begin with the front cover and first locate the webbed belt that runs the perimeter of the cover. The webbing is exposed at the peak, the
shoulders and at the feet of the cover. The webbing has two loose ends. Tie off the two loose ends of the webbed belt, one to each of the
two corner legs.
4.7.6. Use a rubber mallet to disconnect the shoulder pipe (part 5) from the connector (parts 9 and 10) located between the leg and the roof
pipes.
4.7.7. Slip the webbed belt between pipe 5 and the connector as shown in fig.10. Rejoin the pipes.
g.9
g.9
4.7.8. Repeat this step for the opposite shoulder.
4.7.9. Move to the peak of the shelter. Using a step
stool or ladder and a rubber mallet,
disconnect the peak pipe (part 5), from the
connector (part 7). Slip the webbed belt between
the pipes and reconnect.
4.7.10. Next insert the S-hook of the ratchet into the
hole in the corner leg, and ratchet up/down a
couple of times to hold the ratchet and belt in
place, see g.11.
4.7.11. Repeat for the other loose end of the webbed
belt.
4.7.12. While one person remains on the stool,
standing at the peak of the shelter, the other
person tightens the ratchet, rst at the foot of
one corner leg and then moving over to the foot
of the other corner leg.
4.7.13. The person at the peak assists by ensuring
the cover is partially folded over the pipes of the
end of the frame and inside or toward the interior
of the shelter.
4.7.14. Ensure the overlap of the cover ap remains
square over the end frame and reaches the
ground at the base while tightening the ratchets,
see g.12.
4.7.15. Repeat the above steps for the other side of the
door panel assembly.
g.10
g.11 g.12
CPS01 Issue: 1 - 19/12/14
Original Language Version
© Jack Sealey Limited

4.8. InstallingtheMainCover
4.8.1. Lay the cover on the ground next to the frame with the inside of the cover (the side with the pipe pockets) facing down and the webbing
on the front and rear of the shelter.
4.8.2. Tie one end of a rope to the eyelets on one corner of the cover, then another rope to the other corner eyelets.
4.8.3. Pull the cover over the frame using the ropes, see fig.13, making sure it is centred over the frame.There should be an equal amount of
overhang at all four corners.
5. STORAGE
5.1. Store the shelter in a cool, dry location between seasons to prolong useable life of all components.
5.2. Components are not equally durable and will replacement over time at differing intervals.
4.8.4. Assemble the ratchets (part 27) onto the webbing ends on the 4 corners of the cover. Ratchet a few times to tighten the belt to the ratchet.
4.8.5. Insert the S-hook on the ratchet into the hole on the bent corner leg. Wind the ratchet so that the webbing overlaps itself.
4.8.6. Disassemble cover rails and slide through the fabric pockets at each leg and reattach with the clamps to each leg. Repeat this on the
other side. Push down on the cover rails to tighten the cover, before tightening the bolts completely, see fig.14.
4.8.7. When the cover rails are all secured, then proceed to the four corners and tighten the end covers to the end frames using the ratchets.
Note: Over-tightening can cause damage to straps and/or the anchor point DO NOT overtighten.
4.8.8. The shelter is now ready for use.
Note: Please check periodically (two to three times in the first week, weekly for the first month of setting up) the tightness of the ratchet
tie-downs and all hardware as needed. Monthly inspection is recommended throughout usage.
4.9. Disassembly
4.9.1. When disassembling the shelter, depress the springloaded bar and open the ratchet handle completely to allow the webbed belt to
disengage the ratchet, see fig.15.
4.9.2. To dismantle, execute all these instructions in reverse order.
g.13
g.14
g.15
CPS01 Issue: 1 - 19/12/14
Original Language Version
© Jack Sealey Limited

CPS01 Issue: 1 - 19/12/14
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Original Language Version
© Jack Sealey Limited
Parts support is available for this product. To obtain a parts listing and/or diagram,
pleaselogontowww.sealey.co.uk,email[e-mail]ortelephone01284757500.
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
Whentheproductbecomescompletelyunserviceableandrequiresdisposal,drainoffanyfluids(ifapplicable)
into approved containers and dispose of the product and the fluids according to local regulations.