Second Wind 1000KCS Manual

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Revision Level: 02 Revision Date: 09/14/2011

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1 Read instruction manual before operating the units.
2 Eye damage may result from directly viewing the light produced by these lamps. To reduce the risk of expo-
sure to UV radiation, take UV-radiation protective measures for personnel during servicing.
3 This fixture is designed for use with germicidal UV-C lamps and must be installed in compliance with com-
petent technical directions so that user’s eyes and bare skin will not be subjected to injurious rays.
4 UV Light Hazard. To prevent exposure to ultraviolet light, be sure the ultraviolet air treatment system is dis-
connected before servicing any part of the HVAC system or removing any access panel or the equivalent.
5 There shall not be any openings in the duct that would emit light.
6 There shall not be any duct supply or return air openings or any other openings that are in direct line-of-sight
of the UV bulb.
7 Check damaged parts: Before further use of the unit, any damaged part should be carefully checked to ensure
that the unit will operate properly. Any part that is damaged should be properly repaired or replaced.
8 Always service unit with Second Wind replacement parts & recommended accessories (i.e. lamps, ballast).
CAUTION:
1 Personal Injury Hazard. Power supply can cause electrical shock. Disconnect power supply before servicing
or beginning installation.
2 Risk of exposure to excessive ultraviolet (UV) radiation—Do not operate without complete lamp enclosure in
place or if sight lens is damaged.
3 Equipment Damage Hazard. Ultraviolet light can cause color shift or surface degradation and sometimes
structural degradation of non-metallic components. Select mounting location that prevents exposure to plas-
tic flexible duct components, polyurethane foam insulation material, rubber hoses, wire insulations, etc. If
mounting options are limited, items above should be protected with ultraviolet resistant materials such as
aluminum foil, aluminum duct tape, or metallic shields.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
INSTALLATION LOCATION:
1. See page 6 for possible installation locations.
2. Products shall be mounted only on to metal air ducts.
3. Mounting shall be such that all surfaces in the duct where appliance forms parts of the duct shall be made of
metal.
4. All wiring within adjacent heating and air conditioning equipment, for example, shall be shaded from direct
line-of-sight from the UV bulb or shall be UV-rated.

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PAGE
Safety & Installation Concerns 2
Contents & Unpacking 3
Installation Locations 4
Installation 1000 Series 5
Lamp Replacement 6
Troubleshooting & Service Parts 7
1000 Series Specification Sheet 8-9
Warranty 10-11
Your new Second Wind Air Purifier is
shipped complete in one container.
Carefully unpack the unit and all loose
items from the shipping container. Figs. 2
illustrate the unit and all loose items
packed with the unit.
1 Unit
2 Warning Labels
3 Installation Manual
4 Metal template and mounting plate
5 Cord
1
2
3
4
5

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The Second Wind Air Purifier has been tested effective in the destruction and reduction
of bacteria, viruses and fungus under various conditions. The effectiveness of this device
may vary depending upon room area and rate of circulation. The health aspects associated
with this product were not investigated by U.L.
WARNING!!!
DO NOT LOOK AT THE ULTRA-VIOLET LIGHT
DO NOT OPERATE UNTIL IT IS INSTALLED IN THE RETURN OR SUPPLY.
IF NON-UV RESISTANT FILTER MEDIA IS PRESENT, INSTALL THE UNIT 36”
AWAY
TO DETERMINE AN INSTALLATION LOCATION SEE: FIG.3

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1 Use the metal template/mounting bracket to
pencil out rectangle to cut out. (Fig.4)
2 Use the drill and a 1/2 inch drill bit to cut a
hole along the inside of the marked circle.
(Fig.5)
3 Use tinsnips to cut out the rectangle (Fig.6).
4 Make sure lamps on the 1000 series units are
pointed in the direction of the airflow. There
are arrows pointing to the direction the air
must pass across the lamps. If not, remove the
lamps from the brackets and turn them
around.
5 Install mounting plate around opening in duct
with zip screws. (Fig.7)
6 Use the self tapping sheet metal screws to
secure the unit to mounting template. (Fig.8)
7 Make sure the power is off to the blower be-
fore wiring unit.
8 For the 1000KCS : With the switch in the off
position, plug the unit directly into a 120 vac
outlet. Turn the switch to the on position.
9 The 1002KCS air purifier is designed to turn
on and off with the forced air blower. Wire
the unit into the HVAC system to come on
and off with the blower. If lamp is operating
the sight glass will illuminate. If it is not see
the troubleshooting section.
• Installation should be done by a qualified HVAC contractor.
• Read all safety instructions at the beginning of this manual.
• CAUTION: Equipment Damage Hazard. Ultraviolet light can cause color shift or surface
degradation and sometimes-structural degradation of non-metallic components. Select
mounting location that prevents exposure to plastic flexible duct components, polyurethane
foam insulation material, rubber hoses, wire insulation, etc. If mounting options are limited,
items should be protected with ultraviolet resistant material such as aluminum foil, alumi-
num duct tape, or metallic shields
• IF NON-UV RESITANT FILTER MEDIA IS PRESENT, INSTALL UNIT
36” AWAY
1 Marker
2 Tinsnips
3 Drill
4 Drill Bits
5 5/16” &
11/32 “Nut
driver
6 Tape
Measure
7 Metal
Template
and
Mounting
Bracket

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Second Wind Air Purifier lamps are designed to be on all the time. After approximately 9000-11000 hours of
operation the lamps intensity will decrease. Installation of a replacement lamps is best handled by a HVAC
Contractor. Both lamps must be replaced at the same time for the MODEL 1000KCS.
1 Turn unit off and make sure the power is off
to the unit.
Wait for lamp to cool.
2 Remove screws from around the unit, do not
remove the screws from the hinge. (Fig.13)
3 Drop unit down, it will remain attached to the
duct via the hinge. (Fig.14)
4 Carefully remove lamp from brass lamp hold-
ers. (Fig.15)
5 Remove lamp connector from end of lamp.
(Fig.16 & Fig.17)
6 Install new lamp into socket and snap into
brass holders.
7 Return unit to upright position against duct
and re-attach with screws.
8 Power unit up and turn on.
NOTE :
UV Lamps contain mercury like other
fluorescent lamps and must be disposed of
properly. Do not throw old lamps in the
trash. Contact your local waste collection
agency for proper disposal procedures.
********** ATTENTION **********
Units built prior to serial number 10260
use two (2) # 1068 lamps. Units built after
to serial number 10260 use (1) 1068 & (1)
1068A lamp. Replace both at the same
time.
If the lamps are dirty or have fingerprints
on them, use alcohol to remove.
The 1000KCS purifier has two different
lamps and unit is always powered ON.
1. 1-split lamp part # 1068
2. 1– straight lamp part # 1068A

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1 Make sure that the unit is wired properly and
is turned on.
2 Check the on/off switch to make sure it is
on.
3 If the lamp is still not on, switch the unit
off, disconnect power and check the fuse.
4 Make sure the lamp is not broken and that
it is in the socket.
5 If the lamp is still not on, check the
ballast .
Replacement Parts
1 Ballast 240 vac (1002KCS) 1053
1 Ballast 120/277 vac 1651C
2 Interlock Switch 1050
3 On/Off Switch 120 V 1061
On/Off switch 240 V 1057
4 Fuse Assembly 1054
5 Fuse 1055
6 Power Cord 1124
7 Lamp Connector 1014
8 9 “ Split Lamp 1000KCS 1068
9 9 “ Straight Lamp 1000KCS1068A
Serial 10260 & up, 1-1068 & 1-1068A
10 Sight Glass 1078
11 18 “ Lamp 1002kcs 1067
1000KCS units
1 Make sure that the unit is wired or
plugged into a 120 -277 vac feed that
is always on.
2 Check the on/off switch to make sure
it is on.
3 If the lamp is still not on, switch the
unit off and check the fuse.
4 Make sure the lamp is not broken and
that it is in the socket.
5 If the lamp is still not on the ballast of
the 1000KCS unit is not working, call
for replacement.
1002KCS
• For the 240 vac units 1002kcs the ballast
resistance should be tested like before.
Disconnect power. For the 240 vac ballast
(#SS2060446) the resistance should be 14-
25 ohms. If below 14 ohms replace the bal-
last.
• If everything else has been checked and
is fine, but the lamp is still out, the
ballast starter is blown and the ballast
should be replaced.
1000KCS units
Built prior to serial number 10260
Lamp will not light
Check power to outlet and unit.
Turn off unit and check fuse.
Turn off unit and open cover to check connec-
tion to lamp.
If all prior checks are OK check the ballast.
Measure the resistance of the ballast from the
black to blue wire using an OHMS meter.
Turn unit off, open cover:
Ballast number SSGPH287P resistance should
read 16—30 ohms, if below 16 replace the bal-
last.
ATTENTION: Replacement Lamps for
Model 1000KCS with Serial # 10259 & down
use 2—1068 Lamps, Serial # 10260 & up use
1-1068 and 1-1068A Lamp. ALWAYS RE-
PLACE BOTH LAMPS AT THE SAME
TIME.

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Since the first ultraviolet irradiation
system was used successfully in 1909,
ultraviolet irradiation has had a 94 year
performance history. Second Wind
uses the ultraviolet wavelength at
253.7nm, ultraviolet radiation lethal to
microorganisms. Second wind air
purifiers can reduce mold, bacterial, or
viral airborne microbes in all areas of a
Heating Ventilation and Air
Conditioning system (HVAC).
Second Wind air purifiers can also
address Volatile Organic Compounds
(VOC's), through the addition of
Singlet oxygen molecules (O1).
Singlet oxygen in this case is achieved
by the use of our high intensity
ultraviolet lamps There are two differ-
ent wavelengths of light that work to-
gether to produce singlet oxygen . Gas
contaminates are oxidized in a reaction
that takes place with the singlet oxy-
gen, changing the contaminates
molecular structure.
The Second Wind Purifier is the perfect choice for
small or large applications . Second Wind uses
ultraviolet germicidal light and singlet oxygen
process to disinfect mold, bacteria, infectious
disease, and decrease volatile organic compounds
in the air stream. Second Wind air purifiers are
designed for surface and air disinfection.
Features and Benefits
• Available for all applications
• Disinfects mold
• Inexpensive to operate
• Surface and Air Indoor Air Quality Control
• Proven effectiveness through independent test
data
• High intensity Ultraviolet Lamps
• Singlet oxygen process to reduce VOC levels
• Limited Lifetime Unit Warranty 1000KCS
• 5 year ballast warranty 1000KCS
• 3 year ballast warranty 1002KCS
• 1 year lamp warranty 1000KCS and 1002KCS
• Over 9000 hours lamp expectancy
• Electronic start power supply ranges from
120/277 VAC
• Class II medical device #K980745
• Registered with the EPA #73112

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Second Wind Air Purification 1000KCS and
1002KCS units are mounted in the return to
accommodate most HVAC systems. The units
install anywhere in the system to disinfect
molds, bacteria or reduce VOC
contamination. The housing is steel and
comes in 2 sizes (9” and 18” lamps). All units
are manufacturer assembled and tested.
Models 1002KCS:
The power source is a electronic, Class P,
Sound rated A, Type HL, NO PCB’s, type 1
outdoor ballast meeting EMI requirements of
CFR Title 47 Part 18 consumer. The
operating range is 240VAC and the current is
425ma@240vac. The ballast is designed to
operate at any airflow and relative humidity.
Models 1000KCS:
The power source is a electronic, Class P,
Sound rated A, Type HL, NO PCB’s, type 1
outdoor ballast meeting EMI requirements of
CFR Title 47 Part 18 consumer. The
operating range is 120/277 VAC and the
current is 425ma@120vac. The ballast is
designed to operate at any airflow and
relative humidity.
Second Wind lamps operate at 253.7 nm,
ideal for air disinfection, good for use at any
velocities, temperatures ranging from 30 -
170 F. Every lamp has an extended lamp life
coating which helps maintain intensity levels
at 85% even after a year of operation. They
are a High Output (HO), T5 (15mm)
diameter, lamp yielding 2/3 more output than
standard lamps of the same length. Base of
the type “L” quartz glass is ceramic, with
triple-coiled electrodes made of
molybdendum lead in a clamped filament
design. Lamp connectors are 4-pin single
ended circling sockets. Lamp life shall not be
less than 9000 hours.
Submitted device shall be tested under typical HVAC
conditions and in accordance with the general provisions
of IES Lighting Handbook, 1981 applications Volume.
Total output per one inch arc length shall be not less
than 10uW/cm2 at 1 meter in air of 45 F and 400 fpm
Dimensions:
1000KCS- 6”W x 3.25” H x 14”L x 2-9” Lamps
1002KCS - 6”W x 3.25”D x 23”L x 2-18” Lamps
Weight
1000KCS - 6 lbs.
1002KCS - 10 lbs.
Power Electronic Ballast
1000KCS: 120-277 VAC
1002KCS: 240 VAC
Lamps
18” 9”
Base Face in. - 17.2 8.4
Length mm - 436.0 212.0
Arc Length in.- 14.2 5.2
mm- 360 131
Current mA- 425 425
Wattage W- 40 25
Voltage @60Hz- 86 32
UV Output W- 10 5
UV Output @1M
uW/cm2 - 75 35
Lamp life hours- 9000 9000
Wiring
Number 18 teflon coated wire 600V, 105C.
Warranty
Lifetime Limited Unit 1000KCS
1-Year Lamps 1000KCS and 1002KCS
3-Year Ballast 1002KCS
5-Year Ballast 1000KCS
DEALER IMPRINT:

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All Second Wind Air Purification 1000KCS systems have a limited lifetime, (5) year ballast
and 1 year lamp warranty. Second Wind 1002KCS systems have a (3) year unit/ballast and 1
year lamp warranty.
ONE (1) YEAR COVERAGE LAMPS
The 1000KCS and 1002KCS lamps are warranted by Second Wind for a period of one (1) year
from the date of the original installation, when installed and operated in accordance with
Second Wind recommendations. If during this period a lamp fails, Second Wind will provide a
free replacement. You must pay shipping charges and all other costs of warranty service.
Second Wind will not pay labor involved in diagnostic calls or in removing, servicing, or
replacing parts.
BALLAST WARRANTY
The 1000KCS ballast (pt# 1651C) is warranted for a period of five (5) years from the date of
the original installation. The 1002KCS ballast (pt# 1053) is warranted by Second Wind for a
period of three (3) years from the date of the original installation, when installed and operated
in accordance with Second Wind recommendations. If during this period a ballast fails, Second
Wind will provide a free replacement. You must pay shipping charges and all other costs of
warranty service. Second Wind will not pay labor involved in diagnostic calls or in removing,
servicing, or replacing parts.
UNIT COVERAGE
The covered equipment and covered components are warranted by Second Wind for a period
of (three (3) years-1002KCS) or (Lifetime -1000KCS) from the date of the original unit
installation when installed and operated in accordance with Second Wind recommendations. If
during this period a covered component fails, Second Wind will repair or replace the part. You
must pay shipping charges and all other costs of warranty service. Second Wind will not pay
labor involved in diagnostic calls or in removing, servicing, or replacing parts.
REPAIRS
All repairs of covered components must be made with authorized service parts. Labor charges
resulting from diagnostic calls or service are not covered by this warranty.
CARE OF EQUIPMENT
Your new Second Wind Air Purifier must be properly installed, operated and maintained in
accordance with the unit installation, operation, and maintenance instructions provided with
each unit. Failure to provide maintenance per Second Wind instructions will void warranty.

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All Second Wind Air Purification (MODELS:1002KCS, 1000KCS)
1 Be prepared to furnish the following information:
a- Complete model number and serial number
b- Proof of installation date if warranty claim is made by other than a qualified
service dealer who maintains records of your installation date and service history.
c- An accurate description of the problem.
d- Date of failure.
2 Call the installing dealer that you purchased your Second Wind product from.
3 If the installing dealer is unable to provide warranty parts, contact:
Call, write, fax or website: Second Wind Air Purifiers
255 Great Arrow Avenue
Unit20C
Buffalo, NY 14207
Ph: 1-800-387-4565
Fx: 716-875-5751
website: www.secondwindairpurifier.com
WARRANTY LIMITATIONS
This warranty will be voided if the covered equipment (only second wind replacement parts
or units are warranted) is removed from the original installation site. This warranty does not
cover damage or defect resulting from:
1 Accident, or neglect or unreasonable use or operation of the equipment, including
operation of electrical equipment at voltages other than the range specified on the unit
name plate.
2 Modification, change or alteration of the equipment, except as directed by Second
Wind.
The furnishings of replacement parts under terms of this warranty will apply to the original warranty period
and will not extend the warranty.
Second Wind makes no express warranties other than the warranty specified above. All implied
warranties, including the implied warranty of merchantability and fitness for a particular purpose, are
limited to the duration of the warranty specified above. Liability for incidental and consequential
damages is excluded and is not covered by this warranty. Some States do not allow limitations on the
duration of an implied warranty or the exclusion or limitation of incidental or consequential damages,
so the limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Second Wind shall not be liable for any default or delay in performance under this warranty caused by any
contingency beyond their control.