Seeing Machines Guardian Installation instructions

FIELD SUPPORT MANUAL
Guardian - Generation 2 (Gen2)

Guardian Field Support Manual
1. PURPOSE
The purpose of this manual is to describe the process for the installation, fault finding and
maintenance of Guardian - Generation 2 (Gen 2). Please refer to the Guardian Field
Installation Manual (June 2016) for installations of the Guardian Gen 1.
All Guardian Gen 2 installations must be completed in accordance with this manual.
This document is the standard for Guardian Gen 2 installations.
As per product details below;
Model Name (Product Family): G2-SY-CON2
Product Name: Guardian Split System
Model Type: G2-SY-CON2-1001272, G2-SY-CON2-1001484
Product Name: Guardian System LTE
Model Type: G2-SY-CON2-1002244
Deviation from the process described in this manual may void the warranty of the product
and lead to the suspension of an individual’s certification.

Guardian Field Support Manual
2. SECTIONS
SECTION
TITLE
0.
Preface and Compliance Certificates
1.
Introduction to Guardian Gen 2
2.
Installation of Guardian Gen 2
3.
Service & Maintenance of Guardian Gen 2

Guardian Field Support Manual
3. REFERENCE DOCUMENTS
The below referenced documents can be accessed via the Technical Communication Portal
(TCP) at tcp.seeingmachines.com if you require access to the TCP, please make a request
via the ‘Apply Here’ button on the TCP website.
ITEM
TITLE
1.
Knowledge Base
2.
Installation Checklist
3.
Tutorial videos

Guardian Field Support Manual
4. FCC COMPLIANCY
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired operation.
This product does not contain any user serviceable components. Any unauthorized product
changes or modifications will invalidate warranty and all applicable regulatory certifications
and approvals, including authority to operate this device.
FCC Part 15 Digital Emissions Compliance
We, Seeing Machines, Level 1, 11 Lonsdale St, Braddon, ACT, 2612, Australia, +61 2 6103
4700, declare under our sole responsibility that the product Guardian complies with Part 15
of the FCC Rules.
15.19
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
15.105
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
15.21
Any changes or modifications not expressly approved by the party responsible for
compliance could void the authority to operate equipment.
This device and its antenna must not be co-located or operating in conjunction with any
other antenna or transmitter.
End-users and installers must be provided with antenna installation instructions and
transmitter operating conditions for satisfying RF exposure compliance.
FCC RF Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with minimum distance 20cm
between the radiator & your body.

Guardian Field Support Manual
5. Canada Certification
This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to
the following two conditions: (1) This device may not cause interference; and (2) This device
must accept any interference, including interference that may cause undesired operation of
the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils
radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1)
l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout
brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.
This device and its antenna(s) must not be co-located or operating in conjunction with any
other antenna or transmitter.
Cet appareil et son antenne (s) ne doivent pas être situés ou fonctionner en conjonction
avec une autre antenne ou émetteur.
IC Radiation Exposure Statement:
This equipment complies with IC RSS-102 radiation exposure limits set forth for an
uncontrolled environment. This equipment should be installed and operated with minimum
distance 20cm between the radiator & your body.
Déclaration d'exposition aux radiations:Cet équipement est conforme aux limites
d'exposition aux rayonnements IC établies pour un environnement non contrôlé.
Cet équipement doit être installé et utilisé avec un minimum de 20 cm de distance
entre la source de rayonnement et votre corps.

FIELD SUPPORT MANUAL
Section 1 –Introduction to Guardian Generation 2

Guardian Field Support Manual
Table of Contents
1. OVERVIEW.......................................................................................................................................3
2. ABBREVIATIONS ..............................................................................................................................4
3. TERMS .............................................................................................................................................7
4. SAFETY.............................................................................................................................................9
5. PACKAGING...................................................................................................................................10
6. STANDARD COMPONENTS............................................................................................................12
7. OPTIONAL COMPONENTS................................................................ Error! Bookmark not defined.
8. INSTALLATION TOOL KIT (Provided by Trainer) ............................................................................19
9. REQUIRED TOOLS FOR INSTALLATION..........................................................................................20

Guardian Field Support Manual
1. OVERVIEW
The aim of this section is to introduce the acronyms, and components of Guardian
Generation 2 (Gen 2)
Section 1 A certified Guardian Technician must read and understand this section before
commencing a physical installation of the System.

Guardian Field Support Manual
2. ABBREVIATIONS
ABBREVIATION
MEANING
APN
Access Point Name-Relates to SIM Card
CELL
Cellular
-Wireless communications via a communications network
DC
Direct Current
Demo
Demonstration
DSSi
Driver Safety System interface
EMC
Electromagnetic Compatibility
FFC
Forward Facing Camera
Finger Tight
Something tightened with your thumb and two fingers. With or without
a tool. Excessive force may damage the item
FOV
Field Of View
GPS
Global Positioning System
HSE
Health, Safety and the Environment
ICS
In Cab Sensor (also known as the Driver Facing Camera)
IP
Ingress Protection Marking (for use with connectors)
Internet Protocol (for use with computers)
ICS
In-Cab Sensor (may also be called Driver Facing Camera)
IR
Infra-Red
IVS
In-Vehicle System
JHA
Job Hazard Assessment
LAN
Local Area Network
LED
Light Emitting Diode
OJT
On Job Training
PC
Personal Computer
PCB
Printed Circuit Board
PIN
Personal Identification Number

Guardian Field Support Manual
PPE
Personal Protective Equipment (e.g. safety glasses, gloves)
PSU
Power Supply Unit
RMA
Return Materials Authorization
URL
Uniform Resource Locator
-Refers to a webpage link
SD
Secure Digital
-Refers to the SD memory card
SIM
Subscriber Identity Module
-As in SIM Card for a communications device
SM
Seeing Machines
TCP
Technical Communications Portal
USB
Universal Serial Bus
HDMI
High-Definition Multimedia Interface
-Refers to video output
Wi-Fi
Refers to a local area wireless network

Guardian Field Support Manual
MEASUREMENTS
MEANING
A
Ampere
C
Celsius
cm
Centimeter
DC
Direct Current
ft.
Feet
g
gram
GB
Gigabyte
F
Fahrenheit
in.
Inch
kg
Kilogram
lb.
Pound
m
Meter
mm
Millimeter
nm
Nanometer
oz
Ounce
RPM
Revolutions per minute
V
Volt

Guardian Field Support Manual
3. TERMS
TERM
DEFINITION
Black Box
Guardian Gen 2 has an inbuilt function to record all footage for a set period.
This is known as the Black Box Recorder which is like a Flight Information
Recorder - “Black Box”.
Certified Technician
A Certified Technician is a person who has completed the Seeing
Machines training program and has been assessed in the installation and
maintenance of a system in a vehicle. A Certified Technician can complete
installations and conduct maintenance tasks on Guardian.
Configuration File
The configuration (config) file contains all the details required for the System
to function as per the client’s requirements
FOV
A Field of View (FOV) event is an event where the driver has not been
tracked by the Guardian System for a configurable duration of time whilst
travelling at or above the configured speed limit. You may be asked to
rectify FOV’s by a client or in response to a support ticket.
Isolation
The removal of all electrical energy to the vehicles, providing a safe
environment for workers
Isolation could be achieved by, but is not limited to:
• Switching the main power supply isolation switch to the off position
(where provided)
• Removing the Positive wire from the battery
Non-Standard
Installation
A Non-Standard Install may be conducted by using non-permanent
measures – Velcro, cable-ties, double-sided tape or magnets. Drilling and
cutting are normally not allowed during a non-standard install.
May also be referred to as a ‘soft’ install.
Operator
The person in control of the vehicle. Can also be called the Driver.
Pitch
The angle in degrees, of the In-Cab Sensor (ICS) position up and down.
Value range between 10 to 30 degrees.
(usually mounted on the dashboard is 10 degrees)
RMA
Return Merchandise Authorization (RMA) is the SM mechanism to
investigate a warranty claim.
Soft Install
See ‘Non-Standard Install’.

Guardian Field Support Manual
System
Refers to the Guardian Gen 2 System but predominately relates to the
hardware.
Yaw
The angle in degrees, the In-Cab Sensor (ICS) is mounted left or
right in relation to the driver’s head.
Value range between -25 to 25 degrees.
(- equals left of the driver, + equals right of the driver)

Guardian Field Support Manual
4. SAFETY
Safety must be considered prior to installing Guardian.
You must comply with the client’s site safety policies, processes, arrangements and
requirements in place at the site where you will install or maintain the System.
If such policies do not exist, it is a requirement to follow the SAFE WORK practices detailed
below.
For additional Safety related information, contact the local Occupational Health & Safety
authority in your country.
SAFE WORK means:
LOOK
for the hazards that may be present during the job
ASSESS
the hazards and associated risk involved with the job
MANAGE
the hazards involved with the job with controls
EVALUATE
the effectiveness of the controls
When conducting your Safe Work Analysis or a Job Hazard Analysis (JHA), you must plan
for how you will manage the risks and hazards you have identified using the “Hierarchy of
Controls”, where Elimination is the most effective control measure and Personal
Protective Equipment (PPE) is the least effective control measure:
Elimination
Completely eliminate or remove the hazard from the job
Substitution
Change the task or tool to one with lower risks
Engineering
Isolation from the hazard (e.g. machine guards)
Administration
Training, policies and procedures
PPE
Use of protective equipment such as gloves, safety glasses

Guardian Field Support Manual
5. PACKAGING
System Model Type: G2-SY-CON2-1001272 and G2-SY-CON2-1001484
ITEM
QTY
DESCRIPTION
IMAGE
Box
1
Packaging: Brown Carton
Size: 280x270x560mm
Weight: 4.7kg
Markings:
Inner Cartons
2
Contents: 2 layers of shaped cardboard
protecting components.
Paperwork
1
Documentation: Installation Checklist

Guardian Field Support Manual
System Model Type: G2-SY-CON2-1002244
ITEM
QTY
DESCRIPTION
IMAGE
Box
1
Packaging: Brown Carton
Size: 270x157x560 mm
Weight: 3.8kg
Markings:
Inner Cartons
2
Contents: 1 layer of shaped cardboard
protecting components.
Paperwork
1
Documentation: Installation Checklist
Note: Vibration Motor and Forward Facing Camera are packaged separately. Both come in cartons
containing 10 items each. Carton size is of similar size to the system carton.

Guardian Field Support Manual
6. STANDARD COMPONENTS
ITEM
QTY
DESCRIPTION
IMAGE
Controller Unit
1
Controller Unit Hardware:
Connection: This is the main processing unit, all
components connect to this unit
Size: 182x124x43mm
Adjustment: Input voltage: 10 to 30V DC (at the
Controller)
Function: This is the Processor of the system
which runs the entire system. It is rated at IP50
and is not waterproof. The temperature rating is
-40C to 65C.
1
Controller Mounting Pan:
Connection: Holds the Controller to a wall or
other stable fixture
Size: 218x146x54mm (Controller inside)
Adjustment: Comes in 2 parts, to release the
controller with a T20 driver
Function: Provides easy access to house the
Controller in a universal location for quick
removal
4
Fastener – Custom Bolt:
Connection: To fasten Mounting Pan to the
vehicle
Size: M6x30 cap hex head 5mm with side hole
Adjustment: Can be tightened from one side of
the truck
Function: Designed to enable one installer to
tighten the bolt when two people are required
4
Fastener - Nut:
Connection: To fasten Mounting Pan to the
vehicle
Size: M6 SS Hex Nut
Adjustment: To be used with a 10mm socket
Function: To tighten bolt
4
Fastener – Split Washer:
Connection: To fasten Mounting Pan to the
vehicle
Size: M6 OD 11.8 SS Split Washer

Guardian Field Support Manual
Adjustment: Must be squashed flat to be tight,
and to be mounted on the opposite side of the
Mounting Pan
Function: To eliminate loosening from vibration
4
Fastener - Washer:
Connection: To fasten Mounting Pan to the
vehicle
Size: M6 OD 20 SS Flat Washer
Adjustment: To be mounted on the opposite
side of the Mounting Pan
Function: Provide a wider surface area for a
stronger hold
In-Cab Sensor (ICS)
1
In-Cab Sensor (ICS) Module Hardware:
Connection: To the ICS Cable
Size: 200mm x 60mm x 38mm, cable 1.5m
Adjustment: Must be completely visible to the
drivers face in normal driving
Function: This is the In-Cab Sensor, Audio and
IR Illumination of the system that alerts and
detects fatigue and distraction for the driver
Sensor viewing angle: H47°xV36°
1
ICS Cable
Connection: To the ICS Module and the
Controller Unit
Size: Cable 3.5m + 1.5m ICS Module
Adjustment: N/A
Function: To provide quick connect to the
sensors for installation and replacement
1
Mounting Arm Assembly:
Connection: Connects between the mount and
the ICS module
Size: 145mm ICS lift height
Adjustment: Allows adjustment of 4 points using
your T20 driver (Yaw, Roll, Pitch, Height)
Function: Provides position of the ICS to face to
driver depending on dashboard

Guardian Field Support Manual
2
Fastener - Mounting Arm Assembly Bolts:
Connection: Connects the arm to the mount and
the arm to the ICS module
Size: M6 x 12 T20 Security Torx Head Button
Screw
Adjustment: Allows adjustment of Yaw and Roll
using your T20 driver
Function: Provides position of the ICS to face to
driver depending on dashboard
1
Screw in Hard Mount
Connection: Mounting plate for the ICS
Size: 63mm diameter
Adjustment: Can be orientated for mounting the
screws
Function: To be used in a Hard installation to
screw the ICS to the dashboard
3
Fastener - Self tapping screw
Connection: Used with the Hard Mount
Size: 10 Gauge x 25mm black self-tapping screw
CSK
Adjustment: Use Phillips head to screw in
Function: Used with Screw in hard mount
1
Adhesive Soft mount:
Connection: Mounting plate for the ICS
Size: 110mm diameter
Adjustment: make sure position is correct
before sticking to the dashboard, once down this
cannot be reused. Alcohol wipes must be used.
Seeing Machines tested the strength using 3M
primer. To be covered by SM test standards 3M
primer must be used.
Function: To be used in a Soft installation to
secure the ICS to the dashboard through
adhesion