AXIOMA METERING UAB QALCOSONIC W1 Parts list manual

ULTRASONIC WATER METER
QALCOSONIC W1
TECHNICAL DESCRIPTION,
INSTALLATION MANUAL AND
USER GUIDE
PE_QW1_V10
AXIOMA METERING UAB
QALCOSONIC W1

EU DECLARATION OF CONFORMITY 3
SAFETY INFORMATION 3
1 APPLICATION FIELD 3
2TECHNICAL DATA 5
2.1 DISPLAY (LCD) 7
2.2 DATA RECORDING AND STORAGE 7
2.3 ALARMS 7
2.4 EXTERNAL COMMUNICATION MODULES AND INTERFACES 8
2.5 METER PULSE OUTPUT 9
2.5.1 PULSE OUTPUT IN TEST MODE VIA OPTICAL INTERFACE 9
2.5.2 PULSE OUTPUT VIA WIRED INTERFACE 9
2.6 POWER SUPPLY 9
2.7 MECHANICAL DATA 10
2.8 OPERATION CONDITIONS 10
3OPERATING PRINCIPLE 10
4MARKING AND SEALING 11
4.1 MARKING 11
4.2 SEALING 11
5INSTALATTION 11
5.1 GENERAL REQUIREMENTS 11
5.2 CHECKING CONFIGURATION OF THE METER 11
5.3 CHECKING OF INSTALLATION AND PARAMETER SETTING 11
5.4 MOUNTING 12
6OPERATION 12
6.1 DISPLAY FUNCTIONS 12
6.2 MENU STRUCTURE 13
6.3 VIEWING THE READINGS IN COMPLETE MODE (USER MENU) 14
6.4 VIEWING THE READINGS IN VERIFICATION (TEST) MODE 15
6.5 VOLUME READINGS IN TEST (VERIFICATION) MODE 15
6.6 ERROR (STATUS) CODES 15
6.7 TEST (VERIFICATION) MODE CONTROL 16
7 VERIFICATION 16
8 TRANSPORTATION AND STORAGE REQUIREMENTS 16
ANNEX A.1 17
ANNEX A.2 18
ANNEX B.1 19
ANNEX B.2 20
ANNEX C.1 21

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EU DECLARATION OF CONFORMITY
AXIOMA Metering UAB, Veterinarų str. 52, Biruliškių k., Kaunas district, Lithuania, here by declares that the water meter QALCOSONIC W1
conforms to the essential requirements of the following Directives:
2014/32/EU Directive 2014/32/EU of the European
Parliament and of the Council of 26 February 2014
on the harmonization of the laws of the Member
States relating to the making available on the
market of measuring instruments (recast).
2014/30/EU Directive 2014/30/EU of the European
Parliament and of the Council of 26 February 2014
on the harmonization of the laws of the Member
States relating to electromagnetic compatibility
(recast).
2014/35/EU Directive 2014/35/EU of the European
Parliament and of the Council of 26 February 2014
on the harmonization of the laws of the Member
States relating to the making available on the
market of electrical equipment designed for use
within certain voltage limits.
2014/53/EU Directive 2014/53/EU of the European
Parliament and of the Council of 16 April 2014 on
the harmonization of the laws of the Member
States relating to the making available on the
market of radio equipment.
2011/65/EU Directive 2011/65/EU of the European
Parliament and of the council of 8 June
2011 on the restriction of the use of certain
hazardous substances in electrical and electronical
equipment.
2006/66/EC Directive 2006/66/EC of the European
Parliament and of the council of 6 September 2006
on batteries and accumulators and waste batteries
and accumulators and repealing Directive
91/157/EEC.
2012/19/EU Directive 2012/19/EU of the European
Parliament and of the Council of 4 July 2012 on
waste electrical and electronic equipment (WEEE).
Kaunas, 25-05-2021
EU-Type Examination Certificate No: LT-1621-MI001-034
Quality System Certificate No: KS-1621-MP-003.21
The Notified Body:
L
aboratory of Heat Equipment Research and Testing of the Lithuanian Energy Institute, Lithuania, Notified Body Number 1621
.
For EU Customers only - WEEE Marking
Marking of electrical and
electronic equipment in
accordance with Article 14
(2)
of Directive 2012/19/EU
It is prohibited to dispose a
meter marked with this sign
into an unsorted municipal waste container
together with other waste!
This symbol on the product indicates that it
will not be treated as household waste. It
must be handed over to the applicable take-
back scheme for the recycling of electrical
and electronic equipment. For more detailed
information about the recycling of this
product, please contact your local municipal
office.
SAFETY INFORMATION
Before beginning of installation works you
must read this document and follow its
instructions.
The meter is battery-powered (3.6 V), risk
factors during the meter installation and
service fluid flowing within flow sensor with
inner pressure up to 1,6 MPa and
temperature up to 90°C.
•
Only qualified technical personnel may install
and maintain water meters. Personnel must
be familiar with appropriate technical
documentation and general safety
instructions. It is necessary to follow general
safety requirements during installation and
maintenance process.
•
Safety guarantees at installation and service
of meter is:
-
Hermetic fitting of primary flow sensor into
the pipeline.
-
Reliable fastening of water meter at
installation.
WARNING!
Mounting of the sub-assemblies of water meter is permissible only after ensuring of absence of fluid and pressure in the pipeline.
CAUTION:
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
•
The meter can be used at ambient
temperature: -15°C ... +70°C
•
Storage and transportation temperature:
-25°C ... +70°C (drained flow part)
1 APPLICATION FIELD
Ultrasonic water meter QALCOSONIC W1 is designed for measurement of cold and hot water consumption.
The meter corresponds to essential
requirements of the Technical Regulation
requirements Annexes I and MI 001. The
meter complies with the requirements
of European Standards EN ISO 4064,
requirements of OIML R49-1 and WELMEC 7.2.
CLIMATIC ENVIRONMENTAL
CONDITIONS:
Temperature range
:
from -15°C to +70°C
Humidity: condensing
Mechanical environment class: M1
Electromagnetic environment class: E2

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_
_
_
_
ORDERING CODE COMBINATION OF THE METER:
_ _
THE RATIO R (Q
3
/Q
1
):
CODE
80
5
160
6
250
1
315
2
400
3
800
4
1000
7
PERMANENT FLOW RATE Q ,
M3/H
3
OVERALL LENGTH L,
MM
END CONNECTIONS
CODE
1,6
80
G ¾
11
1,6
105, 105n*
G ¾
12
1,6
110, 110n*
G ¾
13
1,6
165, 165n*
G ¾
14
1,6
170, 170n*
G ¾
15
2,5
80
G ¾
21
2,5
105, 105n*
G ¾
22
2,5
110, 110n*
G ¾
23
2,5
165, 165n*
G ¾
24
2,5
170, 170n*
G ¾
25
2,5
105, 105n*
G1
31
2,5
110, 110n*
G1
32
2,5
130, 130n*
G1
33
2,5
165, 165n*
G1
34
2,5
190, 190n*
G1
35
4,0
105, 105n*
G1
41
4,0
110, 110n*
G1
42
4,0
130, 130n*
G1
43
4,0
165, 165n*
G1
44
4,0
190, 190n*
G1
45
6,3
260
G1 1/4
46
10
260
G1 1/4
47
6,3
260
G1 1/2
48
10
260
G1 1/2
49
10
300
G2
52
16
300
G2
53
25
300
G2
54
16
200
DN50
55
25
200
DN50
56
40
200
DN50
57
* - different design (Annex B)
COMMUNICATION PROTOCOL:
CODE
wMbus S1
1x
wMbus T1
2x
wMbus C1
3x
wMbus T2
4x
LORA WAN
x1
SIGFOX
x2
NB IoT
00
EXTRA COMMUNICATION INTERFACE:
CODE
NONE
0
Mbus**
1
Wired pulse output **
2
Mbus + Wired pulse output **
3
** - only for meters with connection type G2 and G2 ½
COMMUNICATION INTERFACE TYPE:
CODE
RF 868 MHz
0
RF 433 MHz
1
RF 915 MHz
2
RF 920,5 MHz
3
NB - IoT
4
Meter
QALCOSONIC W1
QW1
Type

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_
_
_
Connection type
METER DESIGN:
CODE
G¾, G1
In accordance with the Annex A
0
G¾, G1
In accordance with the Annex B
1
Complect set
CODE
The water filter is not included
0
The water filter is included
1
2TECHNICAL DATA
Ratio of the permanent flow rate to the lower limit of the flow-rate (selectable by the user):
Q3/Q1 = 80, Q3/Q1 = 160, Q3/Q1 = 250, Q3/Q1 = 315, Q3/Q1 = 400, Q3/Q1 = 800, Q3/Q1 = 1000
The technical data of the meter are provided in Table 1.1.
1.1.
Table
PERMANENT
FLOW RATE Q
, M
3
/H
3
RATIO R
Q3/Q1
OVERLOAD
FLOW RATEQ
, M
3
/H
4
MINIMUM
FLOW RATEQ
, M
3
/H
1
TRANSITIONAL
FLOW RATE
Q , M
3
/H
2
THRESHOLD
VALUE,
M
3
/H
CONNECTION
TO
THE PIPELINE
(THREAD –G)
OVERALL
LENGTH L,
MM
PRESSURE
LOSS CLASS
Δ
P (BAR X
100)
1,6
80
2,00
0,020
0,032
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 16
1,6
160
2,00
0,010
0,016
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 16
1,6
250
2,00
0,0064
0,010
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 16
1,6
315
2,00
0,005
0,008
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 16
1,6
400
2,00
0,004
0,0064
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 16
2,5
80
3,125
0,031
0,050
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 25
2,5
160
3,125
0,0156
0,025
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 25
2,5
250
3,125
0,010
0,016
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 25
2,5
400
3,125
0,0062
0,010
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 25
2,5
800
3,125
0,0031
0,005
0,001
G ¾
80**, 105, 110,
165, 170
Δ
p 25
2,5
80
3,125
0,031
0,05
0,002
G1
105, 110, 130,
165, 190
Δ
p 16
2,5
160
3,125
0,0156
0,025
0,002
G1
105, 110, 130,
165, 190
Δ
p 16
2,5
250
3,125
0,010
0,016
0,002
G1
105, 110, 130,
165, 190
Δ
p 16
2,5
400
3,125
0,0062
0,010
0,002
G1
105, 110, 130,
165, 190
Δ
p 16
4,0
80
5,00
0,050
0,080
0,002
G1
105, 110, 130,
165, 190
Δ
p 25
4,0
160
5,00
0,025
0,040
0,002
G1
105, 110, 130,
165, 190
Δ
p 25
4,0
250
5,00
0,016
0,026
0,002
G1
105, 110, 130,
165, 190
Δ
p 25
4,0
400
5,00
0,010
0,016
0,002
G1
105, 110, 130,
165, 190
Δ
p 25
4,0
800
5,00
0,005
0,008
0,002
G1
105, 110, 130,
165, 190
Δ
p 25
6,3
80
7,785
0,079
0,126
0,003
G1 ¼
260
Δ
p 25
6,3
160
7,785
0,040
0,063
0,003
G1 ¼
260
Δ
p 25
6,3
250
7,785
0,0252
0,040
0,003
G1 ¼
260
Δ
p 25
6,3
400
7,785
0,016
0,0252
0,003
G1 ¼
260
Δ
p 25
6,3
800*
7,785
0,008
0,013
0,003
G1 ¼
260
Δ
p 25
10
80
12,50
0,125
0,200
0,003
G1 ¼
260
Δ
p 63
10
160
12,50
0,0625
0,100
0,003
G1 ¼
260
Δ
p 63
10
250
12,50
0,040
0,064
0,003
G1 ¼
260
Δ
p 63
TEMPERATURE CLASS:
CODE
Temperature class T 30
1
Temperature class T 30/90
2
Temperature class T 90
3
Temperature class T 50
4

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10
400
12,50
0,025
0,040
0,003
G1 ¼
260
Δ
p 63
10
800*
12,50
0,0125
0,020
0,003
G1 ¼
260
Δ
p 63
10
1000*
12,50
0,010
0,016
0,003
G1 ¼
260
Δ
p 63
6,3
80
7,785
0,079
0,126
0,005
G1 ¼
260
Δ
p 16
6,3
160
7,785
0,040
0,063
0,005
G1 ¼
260
Δ
p 16
6,3
250
7,785
0,0252
0,040
0,005
G1 ¼
260
Δ
p 16
6,3
400
7,785
0,016
0,0252
0,005
G1 ¼
260
Δ
p 16
10
80
12,50
0,125
0,200
0,005
G1 ¼
260
Δ
p 25
10
160
12,50
0,0625
0,100
0,005
G1 ¼
260
Δ
p 25
10
400
12,50
0,025
0,040
0,005
G1 ¼
260
Δ
p 25
10
800*
12,50
0,0125
0,020
0,005
G1 ¼
260
Δ
p 25
10
80
12,50
0,125
0,200
0,010
G2
300
Δ
p 16
10
160
12,50
0,0625
0,100
0,010
G2
300
Δ
p 16
10
250
12,50
0,040
0,064
0,010
G2
300
Δ
p 16
16
80
20,00
0,200
0,320
0,010
G2
300
Δ
p 16
16
160
20,00
0,100
0,160
0,010
G2
300
Δ
p 16
16
250
20,00
0,064
0,102
0,010
G2
300
Δ
p 16
16
400
20,00
0,040
0,064
0,010
G2
300
Δ
p 16
16
800*
20,00
0,020
0,032
0,010
G2
300
Δp 16
25
80
31,25
0,3125
0,500
0,010
G2
300
Δ
p 16
25
160
31,25
0,156
0,250
0,010
G2
300
Δ
p 16
25
250
31,25
0,100
0,160
0,010
G2
300
Δ
p 16
25
400
31,25
0,0625
0,100
0,010
G2
300
Δ
p 16
25
800*
31,25
0,0312
0,050
0,010
G2
300
Δ
p 16
16
80
20,00
0,200
0,320
0,016
DN50
200
Δp 16
16
160
20,00
0,100
0,160
0,016
DN50
200
Δ
p 16
16
250
20,0
0,064
0,102
0,016
DN50
200
Δ
p 16
16
400*
20,00
0,040
0,064
0,016
DN50
200
Δ
p 16
25
80
31,25
0,3125
0,500
0,016
DN50
200
Δ
p 16
25
160
31,25
0,156
0,250
0,016
DN50
200
Δ
p 16
25
250
31,25
0,100
0,160
0,016
DN50
200
Δ
p 16
25
400
31,25
0,0625
0,100
0,016
DN50
200
Δ
p 16
25
800*
31,25
0,0312
0,050
0,016
DN50
200
Δ
p 16
40
80
50,00
0,500
0,800
0,016
DN50
200
Δ
p 16
40
160
50,00
0,250
0,400
0,016
DN50
200
Δ
p 16
40
250
50,00
0,160
0,256
0,016
DN50
200
Δ
p 16
40
400
50,00
0,100
0,160
0,016
DN50
200
Δ
p 16
40
800*
50,00
0,050
0,080
0,016
DN50
200
Δ
p 16
NOTE: * this flow ratio is only valid for meters with temperature class T30.
** meters with a length l = 80 mm are produced only in the initial design version.
METER TEMPERATURE CLASS
WATER TEMPERATURE RANGE:
Meter temperature class T30
(0,1°C ... 30°C)
Meter temperature class T50
(0,1°C ... 50°C)
Meter temperature class T30/90
(30°C ... 90°C)
Meter temperature class T90
(0,1°C ... 90°C)

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•
Maximum admissible working pressure (pressure class) 16 bar (MAP16)
•
Flow profile sensitivity class U0 D0
•
Unit of volume measurement:m3 (on LCD display)
•
Resolution of a displaying device 0,001 m3
•
Displaying range 999999,999 m3
The maximum permissible error (MPE) on volumes delivered at flow rate between the transitional flow rate Q2 (included) and theoverload flow
rate Q4 (included) is:
•
When water temperature ≤+30 °C ±2 %
•
When water temperature
>+30 °C ±3 %
The maximum permissible error (MPE) on volumes delivered at flow rate between the minimum flow rate Q1(included) and the
_
transitional flow rate Q2 (excluded) for water having any temperature is: 5%
If the flow rate exceeds the maximum value Q4, error (status) code „Overflow“ is present and calculations are:
•
When the flow rate Q ≤1.2
x
Q4, the flow rate measurement and calculations are continued.
•
When the flow rate Q > 1.2
x
Q4, calculations are performed using 1.2
x
Q4 flow rate value.
2.1 DISPLAY (LCD)
THE DEVICE IS EQUIPPED WITH 2-LINES LCD (LIQUID CRYSTAL DISPLAY):
Upper line with 9-digits for displaying measured volume of water:
•
Readings in normal mode: m³ (three digits after decimal point).
•
Readings in test (verification) mode: m³ (six digits after decimal point).
Lower line with 5-digits for displaying current flow rate in m³/h and special symbols for displaying operation modes.
In the case of battery discharge, all integral readings and archive data shall be saved for at least 16 years and can be accessed at the
meter manufacture’s base by connecting a power battery in the operating condition.
2.2 DATA RECORDING AND STORAGE
In its memory, meter accumulates an archive of hourly, daily, and monthly - measured parameters. Archive values, specified in Paragraph
6.3, can be showed on the display.
HOURLY, DAILY AND MONTHLY OF THE FOLLOWING PARAMETERS ARE STORED IN THE METER:
1
Integral volume of water
2
Integral volume of water in the forward direction
3
Informational flow in the reverse direction
4
Maximum flow rate value and date
5
Error (Status) code
6
Total operating time
7
Operating time without error
8
Average temperature
DATA LOGGER CAPACITY:
•
Up to 1480 hours for hourly records.
•
Up to 1130 days for daily records.
•
Up to 36 last months for monthly records.
Archive data storage time not less than 36 months. Storage time of measured integrated parameters in not less than 16 years, even if device is
disconnected from power supply.
2.3 ALARMS
Qalcosonic W1 meter has integrated system that informs about certain alarms, which are indicated as an error code on LCD and transmitted as
a status byte within data telegrams. Some of them are critical and could be sent immediately over LoRa.

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LIST OF ALARMS:
•
Leakage
(occurs when constant flow rate within 24 hours is more than 0.25/0.5/1% of Q3.
Disappears after 1 hour, if constant flow rate within that hour is less than configured value).
•
Burst (occurs when constant flow rate within 60 minutes is more than 5/10/20% of Q3.
Disappears after 32 seconds, if constant flow rate within that period of time is less than configured value).
•
Freeze (occurs when water temperature is lower than 2/3/4/5°C for 5 minutes.
Disappears after 5 minutes, if water temperature is higher than configured value).
•
Reverse flow (occurs when meter detects negative flow that isequal to 2 x starting flow.
Disappears immediately if reverse flow is stopped).
•
Empty pipe (occurs approx. 30 seconds after the absence of water.
Disappears immediately (up to 30 seconds) if meter detects water without air or air bubbles.
•
Tamper (occurs when meter is opened or damaged).
•
Hardware or software failure.
•
Low battery (occurs when approx. battery lifetime is less than 12 months).
•
Communication temporarily blocked (only on meter LCD).
•
Overflow (occurs when flow rate is higher than Q4).
•
No consumption (occurs when there was no water usage for the last 3/7/30 days).
NOMINAL FLOW RATE Q3, M³/H
Leakage threshold, m³/h
Burst threshold, m³/h
0,25 %
0,5 %
1 %
5 %
10 %
20 %
1,6
0,004
0,008
0,016
0,08
0,16
0,32
2,5
0,00625
0,0125
0,025
0,125
0,25
0,50
4,0
0,010
0,020
0,040
0,20
0,40
0,80
6,3
0,01575
0,0315
0,063
0,315
0,63
1,26
10
0,025
0,050
0,100
0,50
1,00
2,00
16
0,040
0,080
0,160
0,80
1,60
3,20
25
0,0625
0,125
0,250
1,25
2,50
5,00
40
0,100
0,200
0,400
2,00
4,00
8,00
Communication type
Display
wMBus
LoRa WAN
NB IoT
SIGFOX*
Type of alarm
Error code
Status byte
Status byte
Critical alarm
message
Status byte
Critical alarm
message
Status byte
Critical alarm
message
Default
Optional
Default
Optional
Default
Optional
Default
Optional
Default
Optional
Default
Optional
Default
Optional
Default
Optional
Leakage
X
X
X
X
X
X
X
X
Burst
X
X
X
X
X
X
X
X
Freeze
X
X
X
X
X
X
X
X
Negative flow
X
X
X
X
X
X
X
X
Empty pipe
X
X
X
X
X
X
X
Tamper
X
X
X
X
X
X
X
Calculator’s hardware
error
X
X
X
X
X
X
Hardware error
X
X
X
X
X
X
Software error
X
X
X
X
X
X
Low battery (< 12
months)
X
X
X
X
X
X
Communication
temporarily blocked
X
Overflow
X
No consumption
X
X
X
No signal
X
*
Only for Packet ID –02 –Daily (B type); Packet ID –03 –Alarm; Packet ID –04 –Monthly
2.4 EXTERNAL COMMUNICATION MODULES AND INTERFACES
Optical interface is integrated in Qalcosonic
W1 meter by default. It is intended for data
reading, changing parameters
of meter and for
outputting optical pulses
in the test (verification) mode. It is activated by
sending 1 second pulse sequence (5
minutes
after the end of communication is
automatically deactivated).
There is also NFC (Near Field Communi
cation)
interface integrated by default. It is
intended
for data reading only.

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AVAILABLE COMMUNICATION MODULES FOR DATA TRANSMISSION (ONLY ONE OPTION MIGHT BE SELECTED WHEN
PLACING THE ORDER):
•
RF 868 MHz
•
RF 433 MHz
•
RF 915 MHz
•
RF 920,5 MHz
•
NB IoT (frequency bands B1, B3, B5, B8, B20, B28)
•
RC1
•
RC7
DATA IN QALCOSONIC W1 METER CAN BE TRANSMITTED USING THE FOLLOWING PROTOCOLS:
•
wMBus T1
•
wMbus T2
•
wMBus S1
•
wMBus C1
•
SIGFOX
•
LORA WAN
•
CoAP
All communication interfaces are intended
for data reading and meter parametrization.
The meter is produced for being powered
only from the internal battery. In order to
save the battery, communication credit
system is implemented into the meter. Time
of communication through additional
interfaces is automatically limited to save the
battery (up to 20 minutes per month).
Unused communication limit is summed up. If
the limit is expired, the interface is blocked
and the new time limit of communications
will start only after the change of the hour
(16 seconds for each next hour).
2.5 METER PULSE OUTPUT
2.5.1 Pulse output in test mode via optical interface
Pulse values through optical interface are available only in Test Mode and it depends on the nominal flow rate Q3. It
might be used during
verification for automatic metrology reading. Available values are specified in the table below:
Nominal flow rate Q3, m³/h
1,6
2,5
4,0
6,3
10
16
25
40
Pulse value, l/pulse
0,001
0,002
0,004
0,005
0,010
0,015
0,020
0,025
Connection thread
G ¾
G ¾; G1
G1
G1 ¼ ; G1 ½
G1 ¼ ; G1 ½ ;
G2
G2; DN50
G2; DN50
G2; DN50
2.5.2 Pulse output via wired interface
The pulse output wired interface can be additionally ordered for meters with G2 and DN50 connection in the piping.
•Class: OB - in operating mode.
•Type: open collector, permissible current up to 20 mA, voltage - up to 24V.
•Pulse duration: 125ms - operating mode.
The pulse value in the operating mode can be configured depending on the nominal flow Q3, as shown in table below:
Nominal flow rate Q3, m³/h
10
16
25
40
Pulse value, l/pulse
1
1,5
2
2,5
2.6 POWER SUPPLY
The meter is powered by one or more internal non-replaceable batteries with a service life of at least 16 years. Accurate battery lifetime
depends also on data transmission frequency. You can choose one of several power battery options when ordering:
For G ¾ or G1 connection type meters (initial design version):
- Two internal “AA" connection type 3.6 V lithium (Li-SOCl2) batteries
- Two internal "AA" size + one "A23" size 3.6 V nominal voltage lithium (Li-SOCl2) batteries (when ordering meters with a flow sensor
connection type of G ¾ or G1);
For G ¾ or G1 connection type meters (new design version):
- One internal “C” size + one “A23” size 3.6 V nominal voltage lithium (Li-SOCl2) batteries
- Two internal "AA" size + one "A23" size 3.6 V nominal voltage lithium (Li-SOCl2) batteries
For G1 ¼ or G1 ½ connection type meters:
- Two internal "AA" size + one "A23" size 3.6 V nominal voltage lithium (Li-SOCl2) batteries

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- One internal "D" size + one "A23" size 3.6 V nominal voltage lithium (Li-SOCl2) batteries
For G2 or DN50 connection type meters:
- One internal "D" size + one "A23" size 3.6 V nominal voltage lithium (Li-SOCl2)
batteries
2.7 MECHANICAL DATA
Dimensions of Qalcosonic W1 water meter are not greater than 170mm x 139 mm x 200 mm (DN50, L200).
WEIGHT OF DIFFERENT SIZES OF QALCOSONIC W1 WATER METERS (WITHOUT ACCESSORIES) ARE SHOWN IN THE TABLE
END CONNECTIONS (OVERALL LENGTH)
WEIGHT OF METER, NOT MORE THAN, KG
G ¾ (80, 105, 110, 165, 170 mm)
G ¾ (105n, 110n, 165n, 170n mm)
0,30
G1 (105, 110, 130, 165, 190 mm)
G1 (105n, 110n, 130n, 165n, 190n mm)
0,40
G1 1/4’’ (260 mm)
0,82
G1 1/2’’ (260 mm)
0,95
G2’’ (300 mm)
1,00
DN50 (200 mm)
1.78
2.8 OPERATION CONDITIONS
Enclosure protection class: IP68
OPERATING CONDITIONS:
•
ambient temperature form -15°C to
70°C
•
relative humidity up to 100%,
condensing
•
atmospheric pressure 86 kPa to
106.7 kPa
Installation: Indoor or outdoor
Mechanical environment class: M1
Electromagnetic environment class: E2
3OPERATING PRINCIPLE
Flow measuring principle is based on ultrasonic measurement method. Flow rate is calculated using time difference results many times, and
time of flight upstream and downstream is used for these calculations. Calculated flow rate is indicated in meter LCD.
WATER METER PERFORMS ALL NECESSARY MEASUREMENT AND DATA STORAGE FUNCTIONS.
BELOW ARE THE MOST IMPORTANT:
•
Static flow measurement - no moving parts, no wear and tear
•
Very high metering accuracy
•
Eliminates measuring deviations caused by sand, suspended particles or air pockets
•
Long-term measurement stability and reliability
•
9 digits, multi-line LCD. Total volume and instantaneous flow rate indication at the same time
•
No straight pipe run needed
•
Bi-directional flow measurement
•
Installation in any position

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4MARKING AND SEALING
4.1 MARKING
There is following information is engraved in
grade: EU-type examination certificate
number, manufacturer’s trademark,
distributor logo (if applicable), type
designation of meter, year of manufacture
and serial number permanent flow rate Q3
and ratio (Q3/Q1) preceded “R”, temperature
class, maximum admissible working pressure
(MAP), pressure loss class, installation
sensitivity class of the meter, latest date by
which the meter shall be replaced, software
version number, IP code, QR code or barcode
communication interface NB-IoT (if present
on the meter).
THE FOLLOWING IS INDICATED ON THE HOUSING OF WATER METER:
•
Type of connection (thread size)
•
Flow direction
4.2 SEALING
The meter casing is imperceptibly closed. Any
unauthorized opening of the housing is
impossible without damaging. Additional
manufacturer protection is not applied. The
manufacturer’s warranty does not apply if the
upper cover is opened or connection between
upper cover and the housing is damaged.
When the upper sealed cover is opened, the
safety button that installed in the meter body
is activated and error code appears on the
meter display.
For sealing of meter after installation, the
holes in the meter body should be used (See
Annex D). Holes for sealing the meter with a
threaded connection after installation are
provided in the housing of the meter.
For the meter with flanges DN50, one
mounting screw is sealed after installation
5INSTALATTION
5.1 GENERAL REQUIREMENTS
PRIOR TO INSTALLING THE METER, IT IS NECESSARY:
•
to check the complete set of the meter with that specified in the technical documentation.
•
to check for any visible mechanical defects.
•
to check the configuration of the meter and to change it if necessary.
T
he meters may only be installed by qualified specialists in accordance with the requirements of this document and the meter installation
design.
5.2 CHECKING CONFIGURATION OF THE METER
Prior to installing the meter, it must be verified whether its configuration complies with the requirements for the specific facility and it must be
changed if necessary.
THE FOLLOWING PARAMETERS ARE VERIFIED (THE FACTORY SETTINGS FOR THE METER ARE THEIR STANDARD ONES):
•
volume measurement units
•
displayed volume resolution (point position)
•
additional customer serial number (if applied)
•
internal clock time (with optical head and special tools)
NOTE. The transportation mode will turn off and radio will be activated automatically when the meter starts operation and the volume totalizer
has accumulated more than 10 liters.
5.3 CHECKING OF INSTALLATION AND PARAMETER SETTING
If meter is installed correctly, when there is water flow, the display of the meter should display flow readings.
It is necessary to check whether the meter is installed in the correct direction, also - whether there is no air in the system
.

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5.4 MOUNTING
Temperature of the working environment
should not be higher than 70°C.
No special requirements are established for
the free space around the meter. It is
important that nearby installations or
structures do not rest against the housing of
the meter and do not interfere with reading
the data from the display. The meter should
be installed at a safe distance from other
devices emitting heat or strong
electromagnetic field (to prevent disturbance
of its working environment conditions).
Sizes and mounting dimensions of meter are
provided in Annex A and B.
Straight pipelines in upstream and
downstream from the meter are not required
(flow profile sensitivity class is U0 D0).
Water meters may be installed in all position
(either horizontally, vertically or inclined).
Mandatory condition: pipe must be
pressurized to not less than 30 kPa. For
proper preparation the pipe must be filled
with water.
Direction of the arrow on the meter must
match flow direction in pipeline. Lateral
tension force should be avoided, pipe ends
must be aligned together.
To avoid stresses in the pipelines, the
distance between the meter connection
points in the meter installation place shall
correspond to the total length of meter with
regard to the thickness of gaskets.
It is recommended to select meter
installation place as far as possible from
potential sources of vibration (for example,
pumps).
The gaskets must match with the pipe
diameter. During the installation, gasket must
be exactly centered with the center of the
pipe cross-section to avoid sticking out
gaskets inside the pipe.
Tightening toque should not excide the value below:
END CONNECTIONS (OVERALL LENGTH)
TIGHTENING TORQUE, Nm
DN15
30
DN20
35
DN25
40
DN32
40
DN40
40
DN50
40
6OPERATION
6.1 DISPLAY FUNCTIONS
THE METER IS EQUIPPED WITH 2-LINE LCD (LIQUID CRYSTAL DISPLAY):
Upper line with 9-digits for displaying measured volume of water.
Lower line with 5-digits for displaying current flow rate and special symbols for displaying various events.
FLOW ARROW MEANINGS:
Direct flow
Reverse flow*
arrow is not displayed
No flow
REMARK (*): for reverse flow case, the meter shows reverse
flow rate and error code.
Direct volume calculation remains unchanged (unless
chosen differently).
SPECIAL SYMBOLS ON LCD:
Error symbol is shown when there is a significant operation error. For the Info code, see the LCD menu (Paragraph „ Menu structure “).
Symbol
Description
Leakage
Radio transmitter is activated
Empty pipe
Pipe is cracked (Burst)
Error (Status)
Low battery

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6.2 MENU STRUCTURE
Menu structure in complete mode is presented in Fig. 6.1.
Meter menu stages switches automatically. Individual stages, except of total volume and error (status) code, could be disabled during
installation. Error code is displayed only when error occurs. If there are no errors detected by the meter, then error code is not displayed. By
default, meter LCD shows error code and total volume / flow rate stages.
Fig. 6.1
Menu structure in normal mode
10 S
10 S
10 S
2 S
2 S
2 S
2 S
10 S
2 S
2 S
2 S
CONTROL NUMBER
TEMPERATURE
REVERSE FLOW VOLUME
DIRECT FLOW VOLUME
SERIAL NUMBER
SEGMENT TEST
VOLUME ON SET (CUT) DAY / DATE
ERROR (STATUS) CODE
TIME
DATE
TOTAL VOLUME / FLOW RATE

6.3 VIEWING THE READINGS IN COMPLETE MODE (USER MENU)
REMARK: here the full list of shown parameters is represented. By default, only error (status) codeand total volume / flow rate stagesare enabled.
ID
Parameter
Value (example)
Remarks
1.1
Total volume,
Flow rate
1.2
Direct flow volume
1.3
Reverse volume
(for information only)
1.4
Water temperature
1.5
Date
1.6
Real - time
1.7
Status code and error occurrence date
Changes each 1 second
1.8
Accumulated volume on set day /date
1.9
Segment test
Changes each 1 second
1.10
User identification number
1.11
Control number

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Display of irrelevant parameters can be turned off. Also, parameters that are not relevant to the specific meter configuration will not be
indicated.
Indication of specific parameters can be turned on or off by means of meter configuration tools
6.4 VIEWING THE READINGS IN VERIFICATION (TEST) MODE
Menu structure in verification (test) mode is presented in the Fig 6.2
.
10 S
2 S
Fig. 6.2
Menu structure in verification (test) mode
High resolution has 6 decimal digits. Flow rate resolution remains the same.
6.5 VOLUME READINGS IN TEST (VERIFICATION) MODE
PARAMETER
VALUE (EXAMPLE)
REMARKS
High –resolution integrated volume
Updated every 10 seconds.
Resolution increased to 6
decimal numbers.
6.6 ERROR (STATUS) CODES
Operating status is encoded by a 4-digit code on LCD
:
CODE NUMBER
DESCRIPTION
nXXX
0 - Normal operation
2 - No consumption
4 - Damage to meter housing (tamper)
8 - Calculator’s hardware failure detected
XnXX
0 - Normal operation
1 - Leakage
2 - Burst (pipe is cracked)
4 - Communication is temporarily blocked
8 - Low battery (less than 12 months of lifetime is left)
XXnX
0 - Normal operation
4 - Software failure detected
8 - Hardware failure detected
XXXn
0 - Normal operation
1 - Empty pipe (pipe is not filled with water or air is detected)
2 - Reverse flow
4 - Overflow (flow rate is greater than Q4)
8 - Freeze alert
ERROR (STATUS) CODE
HIGH RESOLUTION VOLUME / FLOW RATE

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Active info codes are added if there is detected more than one error. Then the summary indicated info code will be as follows:
3 - corresponds error code 2 + 1
5
- corresponds error code 4 + 1
6
- corresponds error code 4 + 2
7
- corresponds error code 4 + 2 + 1
9 - corresponds error code 8 + 1
A –corresponds error code 8 + 2
B - corresponds error code 8 + 2 + 1
C - corresponds error code 8 + 4
D - corresponds error code 8 + 4 + 1
E - corresponds error code 8 + 4 + 2
F - corresponds error code 8 + 4 + 2 +1
6.7 TEST (VERIFICATION) MODE CONTROL
Test Mode is used for verification process as it allows to achieve precise test results within short measuring time. In this mode, total volume is
indicated in increased resolution, also optical pulses are generated thought optical interface. Exact pulse values are described in 2.5 paragraph.
Test mode can be activated by using optical head and PC with W1 TOOL software. Optical head should be connected to the computer USB
interface.
The optical head must be placed in a special holder and placed on the meter. It is necessary to run the program and specify the correct COM port
number to which the USB cable is connected. Then press the “Wake up meter” button and the “Enter test mode” button.
In TEST mode, the total volume value is displayed with a resolution of 0.xxx (three decimal places).
After verification process, the meter can be returned to the User mode in the same way - after opening the program startup window, click „Wake
up meter“ then click „Enter User mode“. The meter returns to the normal mode.
Also, the meter will return to its normal mode automatically in 24 hours after activation of Test Mode.
7 VERIFICATION
Metrological control of meter parameters is performed according to requirements defined in EN ISO 4064-1
.
8 TRANSPORTATION AND STORAGE REQUIREMENTS
Packed meters may be transported in any type of covered vehicle. Equipment should be anchored reliably to avoid shock and possibility to
shift inside vehicle. Meters should be protected against mechanical damage and shock. No aggressive chemical substances should be stored
together because of corrosion hazard.
•
Storage and transportation temperature: from -25°C to 70°C (drained flow part)
•
Humidity: not more than 93%

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ANNEX A.1
Sizes and dimensions of water meter QALCOSONIC W1
A.1 G ¾:
7
MODEL
L, MM
G ¾ L80
80
G ¾ L105
105
G ¾ L110
110
G ¾ L165
165
G ¾ L170
170

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ANNEX A.2
A.2 G1:
MODEL
L, MM
DN20 L105
105
DN20 L110
110
DN20 L130
130
DN20 L165
165
DN20 L190
190
31

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ANNEX B.1
B.1 G ¾
MODEL
L, MM
G ¾ L105n
105
G ¾ L110n
110
G ¾ L165n
165
G ¾ L170n
170
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