Seg CSP2-F User manual
RETROFIT KIT FOR THE REPLACEMENT OF SYSTEM LINE DEVICES BY HIGHPROTEC DEVICES
Original document
English
Revision: A
ASSEMBLY INSTRUCTIONS AND INSTALLATION GUIDE
PROTECTION TECHNOLOGY
MADE SIMPLE
CSP2-F →MCA4 RETROFIT KIT FOR THE REPLACEMENT O
F SYSTEM LINE DEVICES
BY HIGHPROTEC DEVICES
System Line
→HighPROTEC
SEG Electronics GmbH DOK-HB-CSPFHPTE
2 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
General
The following notes/warnings can be used in this document:
DANGER
"DANGER" indicates a dangerous situation which, if not avoided, will result
in death or serious injury.
WARNING
"WARNING" indicates a dangerous situation which, if not avoided, could
result in death or serious injury.
CAUTION
"CAUTION" with a warning symbol indicates a dangerous situation which, if
not avoided, may result in moderate or minor injury.
NOTE
"NOTE" is used to highlight information that is not related to injury.
WARNUNGRNING
Only to be carried out by qualified personnel!
If the devices are operated by inadequately qualified personnel, there is a
justified risk that health and/or devices will be dramatically damaged!
All activities marked in this way must be carried out by appropriately
qualified personnel.
SEG Electronics GmbH DOK-HB-CSPFHPTE
3 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Requirements
This product manual assumes that System Line devices be replaced by HighPROTEC devices.
WARNING
Please read the present application description and all other publications that
need to be consulted for working with this product (especially for installation,
operation or maintenance). Observe all applicable safety regulations and
warnings.
Failure to follow the instructions may result in personal injury and/or
damage to the product.
Any unauthorized modification or use of this device beyond the specified
mechanical, electrical or other operating limits may result in personal injury
and/or damage to the product.
Any such unauthorized modification constitutes "misuse" and/or "negligence" in
the sense of the warranty for the product; this excludes the warranty for the
coverage of possible damages resulting therefrom, and cancels product
certifications and/or listings.
CAUTION
This document may have been revised or updated since this copy was made. To
ensure that you have the latest revision, please refer to the download area of
SEG Electronics GmbH:
https://docs.SEGelectronics.de/csp
SEG Electronics GmbH DOK-HB-CSPFHPTE
4 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
General Information
Retrofit-kit for the replacement of a System Line device by a HighPROTEC device.
→As the CSP System Line series of protection and control devices has been phased out, it is now
necessary to replace them with new protection and control devices if necessary.
→SEG Electronics GmbH provides a retrofit-kit with which the devices of the System-Line can be
exchanged for devices of the HighPROTEC with minimum effort. The existing control cabinet door
can still be used. No need to saw a new door cutout. There is no need to drill a hole for fixing.
→Where it is not possible to take over certain functions by simply setting the parameters, appropriate
logic blocks can be used and parameterised in the HighPROTEC series.
→The HighPROTEC devices offer more communication options, protection and monitoring functions
at a significantly lower price.
→In addition, these devices offer more possibilities for error analysis (disturbance recorders).
NOTICE
The CSP2 has several control outputs with separate power circuit for direct
control of switching devices. These are no longer available with HighPROTEC
devices. Therefore, check whether the output relays of the HighPROTEC are
designed for this current load (see "DOK-HB-MCA4-2E" manual >> Technical
Data) or whether additional coupling relays may have to be used.
Procedure Before Starting the Remodeling on Site:
→The mechanical possibilities (space; sufficient installation depth) must also be checked before
remodeling!
→Define communication protocol.
→Determine the distance of the entire cable section.
→Wiring diagrams must be adapted.
→The parameterization must be created for the new protective device.
→The secondary inspection must be planned after the remodeling has been completed.
SEG Electronics GmbH DOK-HB-CSPFHPTE
5 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Hardware Structure of Terminal Strips CSP2-F
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7 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Overview of the Terminal Strip Assignment for the CSP2-F >>> MCA4
CSP2-F >>> MCA4
terminal strip CSP2-F
terminal strip MCA4
Power supply
X4
X1
Digital Inputs (DI)
X3
X1 / X5 / X6
Signalling relay (BO)
X6
X2 / X5 / X6
Phase current measurement
X2
X3
Phase voltage measurement
X5
X4
Self-monitoring
X6 / Relais K11
X104
IRIG-B
X15
X104
Control interface
X9 / X10 / X11
X103
Optical fiber interface
X7
X102
Ethernet-(RJ45-)interface
N/A
X100
Grounding / PE
X4
X1
Power outputs (control circuits)
XA1 / X1
N/A (see the note in
section General
Information, page 4)
SEG Electronics GmbH DOK-HB-CSPFHPTE
8 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Overview Device Software CSP2-F >>> MCA4
→The CSP2-F works with the System Line software, the MCA4 works with the Smart view software.
Although these are two different user programs, care has been taken to ensure that the structure
tree is basically structured in the same way.
→Simple parameterization of the new MCA4 protective devices.
SEG Electronics GmbH DOK-HB-CSPFHPTE
9 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
What Has to be Taken into Account During the Remodeling on Site:
1. Disassembly of the CSP2-F
→Label the plugs of the CSP2-F and the plugs (base unit >mounting plate). This helps to assign the
connectors later.
→Only remove the individual cables from the plug/terminal strip after checking with a continuity tester
that you have removed the correct cable.
→Remove the CSP2-F from the mounting plate.
SEG Electronics GmbH DOK-HB-CSPFHPTE
10 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
2. Disassembly of the Control Unit CMP1
→Remove the CAN bus cable from the control unit.
→Remove the power supply/grounding cable.
→Remove the control unit from the control cabinet door.
SEG Electronics GmbH DOK-HB-CSPFHPTE
11 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
3. Fasten the Adapter Plate
→Fasten the adapter plate in the control cabinet door using the washers and screws supplied.
No drilling or sawing required!
(See the dimension drawing on the next page.)
SEG Electronics GmbH DOK-HB-CSPFHPTE
12 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Adapter Plate HPT
Catalog- / article identifier of the adapter plate:
CSPHPTADAP
SEG Electronics GmbH DOK-HB-CSPFHPTE
13 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
4. Assembly of the HighPROTEC Device
Push the HighPROTEC device into the cover frame.
Then screw the device to the control cabinet door using the
supplied screw-nuts.
Wiring of the HighPROTEC device (1)
Check whether the cross-section of the cable duct is
sufficient. As a rule, a larger cable duct is recommended.
Start the rewiring on the door side (device side). The cables
of each module should be connected to a string by cable ties.
The strings must be clearly marked.
Install an additional empty conduit so that the complete wire
harness can be safely routed into the medium voltage cell.
Feed the cable harnesses through the empty conduits into the MS cell.
Wiring of the HighPROTEC device (2)
Connect the wires to the corresponding terminal strips (according to the circuit diagram).
To avoid possible wiring errors, check the correct cable occupation with a continuity tester.
SEG Electronics GmbH DOK-HB-CSPFHPTE
14 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
5. Commissioning and Protection Test of the System Must be Carried out by
a Commissioning Engineer
NOTICEHINWEIS
SEG Electronics GmbH can take over the commissioning and protection testing for
your system.
Please contact the SEG Electronics GmbH service team if required.
All functions of the CSP2-F can be easily covered by the HighPROTEC MCA4.
→Where it is not possible to take over certain functions by simply setting the parameters,
corresponding logic modules can be used and parameterised in the HighPROTEC series.
→Otherwise it is important to adjust the number of inputs and outputs of the old wiring with the new
devices. For example, the complete System Line devices had a very large number of digital inputs.
→These can be covered by selecting the appropriate hardware variant of the MCA4. Note that some
information is no longer exchanged via digital inputs, but via communication protocols
(e.g. IEC 61850).
DANGER
Dangerous voltages!
Observe the usual protective measures, legal regulations and local
guidelines.
Especially before any work:
•Unlock
•Secure against being switched on again
•Check that there is no voltage
•Grounding and short-circuiting
•Cover or isolate adjacent live parts.
NOTICE
When selecting the appropriate device type for the MCA4, ensure a sufficient
number of digital inputs/outputs.
SEG Electronics GmbH DOK-HB-CSPFHPTE
15 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Typecode MCA4 (for Release 3.7)
Directional Feeder Protection
MCA4
#
#
#
#
#
#
Hardware version
Hardware version 2, USB Mini B connector at the front
plate
-2
Optional Hardware Extension 1
8 digital inputs | 7 binary output relays | voltage transformer
inputs (0 … 800 VAC)
A
16 digital inputs | 13 binary output relays | voltage
transformer inputs (0 … 800 VAC)
D
24 digital inputs | 20 binary output relays | voltage
transformer inputs (0 … 300 VAC)
E
16 digital inputs | 14 binary output relays | 2 Analog Inputs | 2
Analog Outputs | voltage transformer inputs (0 … 800 VAC)
F
Optional Hardware Extension 2
Phase Current 5A/1A, Ground Current 5A/1A
0
Phase Current 5A/1A, Sensitive Ground Current 5A/1A
1
Mounting form
Housing suitable for door mounting
A
Housing suitable for 19” rack mounting
B
Communication
Without communication protocol
A
RS 485: Modbus RTU | IEC 60870-5-103 | DNP3 RTU
B
Ethernet: Modbus TCP | DNP3 UDP/TCP | IEC 60870-5-104
C
Fiber Optics: Profibus-DP
D
D-SUB: Profibus-DP
E
Fiber Optics: Modbus RTU | IEC 60870-5-103 | DNP3 RTU
F
RS 485/D-SUB: Modbus RTU | IEC 60870-5-103 | DNP3 RTU
G
Ethernet: IEC 61850 | Modbus TCP | DNP3 UDP/TCP | IEC 60870-5-104
H
RS 485, Ethernet: Modbus TCP/RTU | IEC 60870-5-103 | IEC 60870-5-104 |
DNP3 UDP/TCP/RTU
I
Ethernet/Fiber Optics: IEC 61850 | Modbus TCP | DNP3 UDP/TCP | IEC 60870-5-
104
K
Ethernet/Fiber Optics: Modbus TCP | DNP3 UDP/TCP | IEC 60870-5-104
L
RS 485, Ethernet: IEC 61850 | Modbus TCP/RTU | IEC 60870-5-103 | IEC 60870-
5-104 | DNP3 UDP/TCP/RTU
T
Printed Circuit Board
Standard
A
Printed circuit boards are conformal coated
B
SEG Electronics GmbH DOK-HB-CSPFHPTE
16 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Back View MCA4 (for an example typecode)
MCA4-2D0ACA
(example device variant)
SEG Electronics GmbH DOK-HB-CSPFHPTE
17 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Back View CSP2-F
SEG Electronics GmbH DOK-HB-CSPFHPTE
18 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Photos from Practice
System in original condition - exterior view
View of the cable bushing (before)
SEG Electronics GmbH DOK-HB-CSPFHPTE
19 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
System Line CMP1 operating unit dismounted
SEG Electronics GmbH DOK-HB-CSPFHPTE
20 Retrofit Kit for the Replacement of System Line CSP2-F by HighPROTEC MCA4
Main unit CSP2-F System Line dismounted
Table of contents
